Change-Over Pressure Filter DFDK

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1 Change-Over Pressure Filter up to 8 l/min, up to 35 bar x 66.x 99.x 3.x 3 3.x 64 3.x x. TECHNICAL SPECIFICATIONS. FILTER HOUSING Construction The filter housings are designed in accordance with international regulations. They consist of a filter head with screw-in filter bowls. Standard equipment: ball change-over valve two-piece filter bowl for 99, 3, 64, 369 (as an option for 66) connection for a clogging indicator drain screw with pressure relief pressure equalization line (for size 33 and above). FILTER ELEMENTS HYDAC filter elements are validated and their quality is constantly monitored according to the following standards: ISO 94, ISO 94, ISO 943, ISO 374, ISO 3968, ISO 7, ISO 6889 Number of filter elements Elements per side 3 x3 D 6 x6 D x D 4 x4 D 6 x6 D 4 x4 D 8 x8 D 33 x33 D 5 x5 D 66 x66 D 99 x99 D 3 x3 D 3.3.X 64.3.X X x3 D x3 D 3x3 D Filter elements are available with the following pressure stability values: Optimicron (ON): bar Betamicron (BH4HC): bar Wire mesh (W/HC, W): bar Stainless steel fibre (V): bar.3 FILTER SPECIFICATIONS Nominal pressure 6 bar ( with type code 3.X) 35 bar ( with type code.x and.x) Fatigue strength At nominal pressure 6 cycles from to nominal pressure Temperature range - C to + C (-3 C to - C: p max = 57.5 bar) Material of filter head EN-GJS-4-5 Material of filter bowl Steel Type of clogging indicator VD (differential pressure measurement up to 4 bar operating pressure) Pressure setting of the clogging indicator 8 bar (others on request).4 SEALS NBR (=Perbunan).5 INSTALLATION As inline filter.6 SPECIAL MODELS AND ACCESSORIES Pressure equalization line for 6-8 Detent pin to lock the lever for x/.x Ball change-over in T configuration (simultaneous flow on both sides including detent).7 SPARE PARTS See Original Spare Parts List.8 CERTIFICATES AND APPROVALS On request.9 COMPATIBILITY WITH HYDRAULIC FLUIDS ISO 943 Hydraulic oils H to HLPD DIN 554 Lubrication oils DIN 557, API, ACEA, DIN 555, ISO 6743 Compressor oils DIN 556 Biodegradable operating fluids VDMA 4568 HETG, HEES, HEPG Fire-resistant operating fluids HFA, HFB, HFC and HFD Operating fluids with high water content (>5% water content) and CLP oils on request. IMPORTANT INFORMATION Filter housings must be earthed. When using electrical clogging indicators, the electrical power supply to the system must be switched off before removing the clogging indicator connector. Symbol for hydraulic systems ball change-over in L configuration Symbol for hydraulic systems ball change-over in T configuration E /.6

2 . MODEL CODE (also order example). COMPLETE FILTER Filter type Filter material ON Optimicron V Metal fibre BH/HC Betamicron (BH4HC) W/HC, W Wire mesh Size of filter or element : 3, 6,, 4, 6, 4, 8, 33, 5, 66, 99, 3, 64, 396 Operating pressure Q 35 bar K 6 bar (only for 3, 64, x) Type of change-over L T ball change-over in L configuration (standard) ball change-over in T configuration (i.e. simultaneous flow through both sides; only in combination with BH/HC and V filter elements) ON 6 Q L F D. X /-L4 Type and size of connection Type Port Filter size /64/ x B G ½ C G ¾ F G ½ L SAE DN 5* M SAE DN 65** * Flange SAE, 6 PSI ** Flange SAE, 3 PSI Filtration rating in µm ON:, 3, 5,, 5, BH/HC, V: 3, 5,, W/HC, W: 5, 5,, Type of clogging indicator Y plastic blanking plug in indicator port A steel blanking plug in indicator port B visual for other clogging indicators, C electrical see brochure no /.. D visual and electrical Type code model with one-piece filter bowls model with two-piece filter bowls (only for 66 to 3) 3 top-removable model (only for 3 to 396) Modification number X the latest version is always supplied Supplementary details L... light with appropriate voltage (4V, 48V, V, V) only for clogging LED light-emitting diodes up to 4 Volt indicators Type D SO668 detent pin to lock lever (only for x/.x) V FPM seals W suitable for HFA and HFC emulsions. REPLACEMENT ELEMENT Size 3, 6,, 4, 6, 4, 8, 33, 5, 66, 99, 3 Type D Filtration rating in µm ON:, 3, 5,, 5, BH4HC, V: 3, 5,, W/HC, W: 5, 5,, Filter material ON, BH4HC, V, W/HC, W (with ball change-over in T configuration only possible for BH4HC and V filter elements!) Supplementary details V, W (for descriptions, see Point.) 6 D ON /-V E /.6.3 REPLACEMENT CLOGGING INDICATOR VD 8 D. X /-L4 Type VD differential pressure indicator up to 4 bar operating pressure Pressure setting 8 standard 8 bar, others on request Type of clogging indicator D (see Point.) Modification number X the latest version is always supplied Supplementary details L..., LED, V, W (for descriptions, see Point.)

3 3. FILTER CALCULATION / SIZING The total pressure drop of a filter at a certain flow rate Q is the sum of the housing p and the element p and is calculated as follows: p total = p housing + p element p housing = (see Point 3.) p element = Q SK* viscosity 3 (*see Point 3.) For ease of calculation, our Filter Sizing Program is available on request free of charge. NEW: Sizing online at 3. p-q HOUSING CURVES BASED ON ISO 3968 The housing curves apply to mineral oil with a density of.86 kg/dm³ and a kinematic viscosity of 3 mm²/s. In this case, the differential pressure changes proportionally to the density x with ball changeover in L configuration 6,, 4....x with ball change-over in L configuration 6, 4, 8....x with ball change-over in L configuration 3....x with ball changeover in T configuration ,, 4....x with ball change-over in T configuration , 4, 8....x with ball change-over in T configuration , 5, x 66, 99, 3....x with ball change-over in T configuration x x x , 5, x 66, 99, 3....x with ball change-over in L configuration E /.6 3

4 3. GRADIENT COEFFICIENTS (SK) FOR FILTER ELEMENTS The gradient coefficients in mbar/(l/min) apply to mineral oils with a kinematic viscosity of 3 mm²/s. The pressure drop changes proportionally to the change in viscosity. ON µm 3 µm 5 µm µm 5 µm µm V W/HC, W BH4HC 3 µm 5 µm µm µm 3 µm 5 µm µm µm E /.6 4

5 4. DIMENSIONS 3-8 blanking plug SW 7 or clogging indicator if required outlet drain E = vent inlet deep * SAE connection 6 psi b b b b b b b b b b b b3 ( ) b4 ( ) d* G ½ G ¾ G ¾ G ¾ G ½ G ½ G ½ d* G ½ G ¾ G ¾ G ¾ G ½ G ½ G ½ d d4 M6 M6 M6 M6 M M M h h h h h h h7 ( ) h h t SW SW 6 SW Weight incl. element [kg] Volume of pressure chamber [l] x.3 x. x.33 x.4 x.6 x.8 x.6 E /.6 5

6 x x detent pin to lock the lever, optional drain G/, SW 4x M x 5.5 deep M x 7 deep pressure equalization spindle E /.6 Size Size 33 Size 5 Size Size Size 66 outlet drain M (additional holes for installation) vent G/8, SW 5 port for clogging indicator inlet x 66.x 99 3 h Weight incl. element [kg] Volume of pressure chamber [l] x.5 x. x3. x3. x4.5 x6. 6

7 top-removable models 3, 64, x blanking plug SW 7 or clogging indicator as an option deep vent Series 3 pressure equalization Series 64 inlet test point drain outlet Series x x x b b b b b b h h Weight incl. element [kg] approx. 5 approx. 445 approx. 64 Volume of pressure chamber [l] x 7. x 4. x. E /.6 7

8 NOTES E /.6 NOTE The information in this brochure relates to the operating conditions and applications described. For applications or operating conditions not described, please contact the relevant technical department. Subject to technical modifications. HYDAC Filtertechnik GmbH Industriegebiet D-668 Sulzbach/Saar Tel.: / 59- Fax: / 59-3 Internet: filter@hydac.com 8

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