Ball Float Steam Trap UNA 43 PN 16/CL 125/JIS 10K UNA 46 PN 40/CL 150/CL 300/JIS 10K/JIS 20K DN 80, 100, 150, 3", 4", 6"
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1 Data Sheet Issue Date: 01/17 Ball Float Steam Trap UNA 43 PN 16/C 125/JIS 10K UNA 46 PN 40/C 150/C 300/JIS 10K/JIS 20K DN 80, 100, 150, 3", 4", 6" UNA 43 hl, UNA 46 hl UNA 43 v, UNA 46 v with optional extras/accessories Description Steam traps type UNA 43 and UNA 46 are designed for draining condensate from steam systems. Steam traps type UNA 43 can also be used for removing condensate from compressed air systems. Steam traps type UNA 46 can also be used for removing condensate from gases or gas mixtures. The equipment must only be used within the allowable pressure and temperature limits and only if the chemical and corrosive influences on the equipment are taken into account. Function The control unit opens the orifice as a function of the liquid level. A rising level results in a proportional opening of the equipment. The max. discharge capacity depends on the orifice size when the ball is completely lifted off its seat and the orifice is fully open. Optional extras Float-lifting lever allows the float to be manually lifted (for purging any dirt away from the seat area) Hand-vent valve allows manual air-venting the pipeline Accessories Magnetically operated liquid level gauge Insulation NRG or NRG End connections UNA 43: Flange EN B PN 16 Flange ASME B 16.1 Class 125 FF Flange JIS B K UNA 46: Flange EN B1 PN 40 Flange ASME B 16.5 Class 150 RF Flange ASME B 16.5 Class 300 RF Flange JIS B K Flange JIS B K Flange KS available on request The different equipment versions allow you to adjust the flow direction of the equipment to the flow pattern of your installation. The flow arrow must correspond to the direction of the fluid flow. The following positions of installation are possible: v Design "v" for installation in vertical line with downward flow hl Design "hl" for installation in horizontal line with flow direction left hr Design "hr" for installation in horizontal line with flow direction right Materials Component part Type EN ASTM Body UNA A126-B UNA SA216-WCB Cover UNA A126-B UNA SA216-WCB Body gasket, control unit gasket, adapter gasket all Graphite CrNi Membrane regulator capsule all Hastelloy / stainless steel Sealing plugs, stud bolts, nuts, manual float-lifting lever all Forged steel, heat resistant Other components all Stainless steel 1
2 Design Item no. Designation 1 Hexagon nuts 2 Body 3 Body gasket 4 Control unit DUPE 5 Stud bolts 6 Cover 7 Drain with sealing plug 8 Name plate Adapter 7 10 Direction of flow arrow Optional extras The following items are available as optional extra: Item no. Designation 11 Control unit SIMPE 12 Hand-vent valve with socket spanner (socket spanner not shown) The connection in the cover for the manual vent valve can also be used for fitting a balance pipe. 13 Sealing plug 14 Electrodes NRG or NRG Manual float-lifting lever In equipment with control unit SIMPE the manual vent valve is included as standard Dimensions and weights The drawing shows equipment with flanged ends for downward flow. Space required for servicing H2 H B H2 H1 H H To remove the cover a withdrawal space S of 240 mm (9.4 in) is required. If the supplied socket spanner or the lever extension is attached to the equipment an additional clearance of 150 mm (5.9 in). is required. S B Direction of flow horizontal 2
3 Dimensions and weights DN 80 (3") Abbreviation End connection [mm] ["] B all H1 all H2 all H all all all Flange to EN Flange to ASME, JIS all Weights [kg] [lb] Weight EN PN16/40, ASME C 125/150, JIS 10K, JIS 20K UNA 46 ASME C DN 100 (4") Abbreviation End connection [mm] ["] B all H1 all H2 all H all all all Flange to EN Flange to ASME, JIS all Weights [kg] [lb] Weight DN 150 (6") EN PN16/40, ASME C 125/150, JIS 10K, JIS 20K UNA 46 ASME C Abbreviation End connection [mm] ["] B all H1 all H2 all H all all all Flange to EN Flange to ASME, JIS all Weights [kg] [lb] Weight UNA 43 EN PN 16, ASME C 125, JIS 10K UNA 46 EN PN 40, ASME C 150, JIS 10K, JIS 20K UNA 46 ASME C
4 Pressure and temperature ratings imiting conditions for UNA 43: Flange EN PN 16 Pressure 1 ) p [barg] Temperature 1 ) T [ C] -10/ Max. admissible differential pressure PM [barg] 2, 4, 8, 13 1 ) Pressure and temperature: imit values for body/cover to EN imiting conditions for UNA 43: Flange ASME C 125 Pressure 1 ) p [barg] Temperature 1 ) T [ C] -29/ Max. admissible differential pressure PM [barg] 2, 4, 8, 13 [psi] 29, 58, 116, 188 Pressure 1 ) p [psig] Temperature 1 ) T [ F] -20/ ) Pressure and temperature: imit values for body/cover to ASME B16.1 imiting conditions for UNA 43: Flange JIS 10K Pressure 1 ) p [barg] Temperature 1 ) T [ C] -10/ Max. admissible differential pressure PM [barg] 2, 4, 8, 13 1 ) Pressure and temperature: imit values for body/cover to JIS B2239 imiting conditions for UNA 46: Flange EN PN 40 Pressure 1 ) p [barg] Temperature 1 ) T [ C] -10/ Max. admissible differential pressure PM [barg] 2, 4, 8, 13, 22, 32 1 ) Pressure and temperature: imit values for body/cover to EN imiting conditions for UNA 46: Flange ASME C 150 Pressure 1 ) p [barg] Temperature 1 ) T [ C] -29/ Max. admissible differential pressure PM [barg] 2, 4, 8, 13, 22 [psi] 29, 58, 116, 188, 320 Pressure 1 ) p [psig] Temperature 1 ) T [ F] -20/ ) Pressure and temperature: imit values for body/cover to ASME B16.5 imiting conditions for UNA 46: Flange ASME C 300 Pressure 1 ) p [barg] Temperature 1 ) T [ C] -29/ Max. admissible differential pressure PM [barg] 2, 4, 8, 13, 22, 32, 40 [psi] 29, 58, 116, 188, 320, 465, 580 Pressure 1 ) p [psig] Temperature 1 ) T [ F] -20/ ) Pressure and temperature: imit values for body/cover to ASME B16.5 imiting conditions for UNA 46: Flange JIS 10K Pressure 1 ) p [barg] Temperature 1 ) T [ C] -10/ Max. admissible differential pressure PM [barg] 2, 4, 8, 13 1 ) Pressure and temperature: imit values for body/cover to JIS B2220 imiting conditions for UNA 46: Flange JIS 20K Pressure 1 ) p [barg] Temperature 1 ) T [ C] -10/ Max. admissible differential pressure PM [barg] 2, 4, 8, 13, 22, 32 1 ) Pressure and temperature: imit values for body/cover to JIS B2220 4
5 Capacity Chart The chart shows the maximum capacities for hot condensate for the respective orifice. The capacities are dependent on the differential pressure (working pressure). The differential pressure is the difference between inlet and outlet pressure and depends among other things on the run of the condensate line. If the condensate downstream of the trap is lifted, the differential pressure is reduced by approximately 1 bar for 7 m lift. The maximum admissible differential pressure is dependent on the cross-sectional area of the orifice and the density of the liquid. These curves indicate the max. capacities of hot condensate that the steam traps UNA 43 and UNA 46 can discharge with virtually no banking up. Cold water capacity: Capacity multiplied by factor F. Capacity Chart [lb/h] [kg/h] DN AO 2 DN AO 4 DN AO 8 DN AO 13 DN AO 22 DN AO 32 DN AO 40 Capacity ,1 0,2 0, [bar] 1, [psi] Differential pressure Factor F = The max. differential pressure Δ PM of the equipment depends on the type of orifice (O) used. Orifice ΔPM [bar] Diameter of bore [mm]
6 Ball Float Steam Trap UNA 43 PN 16/C 125/JIS 10K UNA 46 PN 40/C 150/C 300/ JIS 10K/JIS 20K DN 80, 100, 150, 3", 4", 6" Spare Parts Inspection and Certification Documentation regarding material tests and in-house examination with test report EN10204 available. All inspection requirements have to be stated with the enquiry or order. After supply of the equipment certification cannot be established. Charges and extent of the above mentioned test certificates as well as the different tests confirmed therein are listed in our Price ist "Test and Inspection Charges for Standard Equipment". For other tests and inspections than those listed above, please consult us. Application of European Directives Pressure Equipment Directive (PED) The equipment conforms to this directive and can be used for the following media: UNA 43 Fluids of group 2 UNA 46 Fluids of group 1 Fluids of group 2 ATE Directive The equipment does not have its own potential ignition source and is not subject to this directive. When installed, static electricity may arise between the equipment and the connected system. When used in potentially explosive atmospheres, the plant manufacturer or plant operator is responsible for discharging or preventing possible static charge. If it is possible for medium to escape, e.g. through actuating mechanisms or leaks in threaded joints, the plant manufacturer or plant operator must take this into consideration when dividing the area into zones. 24 Item no. Designation Orifice Stock code # DUPE SIMPE Control unit including orifice, cpl , 4/11, 17, with body gasket, adapter gasket and 19, 20 gasket for control unit, socket-head cap screws , 17, 19, 22, 23 Gasket set 1 ) all , 22 Hand-vent valve, cpl. with joint ring and socket spanner all , 16, 23 Manual float lifting lever, cpl. with gasket and lever extension all , 21 Membrane regulator capsule 5N2, cpl. with body gasket all Orifice Socket spanner for hand vent valve all ) Contains: 4 gaskets 3 /8" 1 gasket 3 /4" 1 body gasket 1 gasket for control unit 1 adapter gasket Supply in accordance with our general terms of business. GESTRA AG Münchener Straße 77, Bremen, Germany Telefon , Telefax info@de.gestra.com, Web /01-17cm ( ) GESTRA AG Bremen Printed in Germany 6
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