foldable/adjustable sawhorse
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1 foldable/adjustable sawhorse Model Set up And Operating Instructions Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein Mission Oaks Blvd., Camarillo, CA Visit our website at: Read this material before using this product. Failure to do so can result in serious injury. Save this manual. Copyright 2007 by Harbor Freight Tools. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. For technical questions or replacement parts, please call
2 Contents Important SAFETY Information...3 General Safety Rules... 4 Specific Safety Rules... 4 Specifications...5 Unpacking...5 Set Up Instructions...5 Assembly...5 Operating Instructions...6 General operating instructions...6 Maintenance And Servicing...7 Cleaning and Maintenance...7 PARTS LIST...8 ASSEMBLY DIAGRAM...8 Page 2
3 Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference. Important SAFETY Information In this manual, on the labeling, and all other information provided with this product: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Danger WARNING Caution Notice Caution DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE is used to address practices not related to personal injury. CAUTION, without the safety alert symbol, is used to address practices not related to personal injury. Page 3
4 General Safety Rules WARNING! Read all instructions. Failure to follow all instructions listed below may result serious injury. SAVE THESE INSTRUCTIONS 1. Work area safety Keep work area clean and well lit. Cluttered or dark areas invite accidents Personal safety a. b. c. Stay alert, watch what you are doing and use common sense when operating. Do not use while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention may result in serious personal injury. Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. Do not overreach. Keep proper footing and balance at all times. This enables better control in unexpected situations. Note: If components need to be replaced, use only identical replacement parts. Specific Safety Rules Do not stand or sit on SawHorse. Do not exceed the maximum weight capacity of 440 lb. Make sure Safety Pins are secured in Leg Holes before using. Make sure Legs are the same height before using. Always wear ANSI-approved safety goggles and heavy-duty work gloves during use. Use on hard, flat surface only that is capable of supporting weight of Sawhorse and workpiece. Inspect before each use. DO NOT USE IF DAMAGED IN ANY WAY. Maintain labels and nameplates on the Sawhorse. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement. This product is not a toy. Keep it out of reach of children. Page 4
5 10. The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. Save these instructions. Specifications Construction Materials Overall Dimensions (Highest Adjustable) Overall Dimensions (Lowest Adjustable) Sawhorse Top Dimensions Height Adjusting Holes (10) Height Adjusting Mechanism Maximum Weight Capacity Net Weight Sawhorse Top: 13 Gauge Alloy Steel Top Mat: EVA Leg Shoes/Foot Caps: Polyethylene 24-1/16 L X 42-5/8 W X 35-1/16 H 17-3/8 L X 41-3/16 W X 24-11/16 H 4-7/8 L X 39-3/8 W X 1.4 Thick 1-3/16 increments Pin/Hole Connection (Spring Loaded) 440 lb lb. Unpacking When unpacking, check to make sure that the item is intact and undamaged. If any parts are missing or broken, please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible. Set Up Instructions Read the entire Important Safety Information section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Note: For additional information regarding the parts listed in the following pages, refer to the Assembly Diagram near the end of this manual. Assembly There is no assembly required for this Sawhorse. Setting up this tool is described on page 6. REV 07h Page 5
6 Operating Instructions Read the entire Important Safety Information section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Set-up and Operating Instructions Support Braces (9) Legs (1) Handle (15) Legs (1) Lay the Sawhorse face down on the ground or workbench. (See Figure 1.) Unfold Legs (1) on right side and spread them as far as they will open. Then unfold the Legs (1) on the left side and spread them also. Unfold the Support Brace (9) from one Leg (1) to the other. These will help stabilize the Legs (1). Tighten the Wing Nut (8) on each end of Support Bar (9) to secure it in place. Carefully turn the Sawhorse over so it is standing on the four Legs (1). Loosen the Wing Nut (8) and push on the Spring Loaded Safety Pin (14) that holds each leg in position. Slide the Leg Extension Tubes (11) in (or out) until they are at the correct height for your project. Release the spring-loaded safety pin so that it enters one of the ten positioning holes in the Leg Extension Tube (11). Make sure you set each Leg (1) to the same height. The Spring Loaded Safety Pins (14) will hold each Leg securely. As an added safety measure, re-tighten Wing Nuts (8) located on each Leg (1). When you are finished using this Sawhorse, re-adjust and re-fold the Legs (1) into the underside of the Sawhorse Top (7) by reversing steps 1 through 5 of this section. It will then be ready for storage. The Sawhorse has a handle (15) on one side for carrying. REV 07h Page 6
7 Maintenance And Servicing Damaged equipment can fail, causing serious personal injury. Do not use damaged equipment. Have any problem corrected before further use. Cleaning and Maintenance BEFORE EACH USE, inspect the general condition of the Sawhorse. Check for loose screws, misalignment or binding of moving parts, cracked or broken parts, and any other condition that may affect its safe operation. After Use, clean external surfaces of the tool with clean, moist cloth. PLEASE READ THE FOLLOWING CAREFULLY The manufacturer and/or distributor has provided the parts list and assembly diagram in this manual as a reference tool only. Neither the manufacturer or distributor makes any representation or warranty of any kind to the buyer that he or she is qualified to make any repairs to the product, or that he or she is qualified to replace any parts of the product. In fact, the manufacturer and/or distributor expressly states that all repairs and parts replacements should be undertaken by certified and licensed technicians, and not by the buyer. The buyer assumes all risk and liability arising out of his or her repairs to the original product or replacement parts thereto, or arising out of his or her installation of replacement parts thereto. Record Product s Serial Number Here: Note: If product has no serial number, record month and year of purchase instead. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. Page 7
8 PARTS LIST Part Description Q ty 1 Leg 4 2 Locking Nut 4 3 Washer 4 4 Leg Attachment 2 5 Hexigon Nut M10 X Screw M10 X Sawhorse Top 1 8 Wing Nut 4 Part Description Q ty 9 Leg Support Brace 2 10 Leg Shoes 4 11 Leg Extension Tubes 4 12 Hexagon Bolt M8 X Leg Attachment Pads 2 14 Spring Loaded Safety Pin 4 15 Handle 1 ASSEMBLY DIAGRAM REV 07h Page 8
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