Tube Testers.

Transcription

1 Tube Testers commonwealthproducts.com Sold by Commonwealth Manufacturing 3220 Wharton Way Mississauga, ON L4X 2C1 Tel: Fax:

2 Tube Testers Table of Contents Page Tube Testers Aluminum Siphons Boilers-Firetube Boilers-Watertube Sugar Mill Vacuum Pans Surface Condensers Chillers & Heat Exchangers Feedwater Heaters Fin Fan Coolers Natural Gas Lines Oil & Gas Drill Pipes Process Transfer Lines 2 RECON 1250 & 2500 Tube Leak Test Gun 5 RECON 1500 Tube Leak Test Gun -Recommended -Suitable Test 1

3 RECON 1250 & Pressure Tube Size to (12.7 to 63.5mm) OD Intelligently designed and battle tested for impossible missions. Take on the mission of quickly and easily finding tube leaks. Utilize the RECON Series tube leak test guns and test every tube quickly and efficiently with the most ergonomic test gun on the market. From the lightweight cast aluminum body to the ergonomically modeled pistol grip, each feature offers an engineered and rugged solution for finding leaking tubes. The RECON 1250 and 2500 are simple to operate. Connect the air supply, insert the seals into both sides of the tube ends and pressurize the tubes. Then monitor the gauges for drops in air pressure, which indicate a tube leak. RECON 1250 Easy to hold and use with superior grip ergonomics. Features & Benefits: Easy to hold and use with superior grip ergonomics modeled after a leading pistol grip utilizing a non-slip, wrinklecoat finish on the handle. Reduce operator fatigue and increase efficiency with the lightweight aluminum body. Easy to use in tight work spaces because of its thin profile. Safe operation with a bleed off valve that releases pressure. Fast and efficient setup utilizing the quick disconnect airline (¼ ). Increase accuracy using the dual gauge design to read pressure from both tube ends. Due to the increased internal volume of the tubes tested with the RECON 2500, the valve actuator was added to prevent the seals from being released while pressurized. Durable cast aluminum body that protects the working components and a steel gauge body to protect the gauge. The moving piston is conveniently positioned away from the operator under the rear plate. To perform in the toughest working conditions, Elliott s RECON Series have been rigorously tested. Specifications: RECON 1250 & 2500 Air Requirements: Minimum - 40 PSI (2.7 bar) Maximum PSI (8.5 bar) Use in tight workspaces because of its thin profile. 2 Test

4 RECON 1250 & Pressure Tube OD Range * ( mm) 1.250* ( mm) Tube OD Range * ( mm) 1.250* ( mm) Tube Leak Test Gun Kit** TTP1250 TTP2500 *Not all wall thicknesses in (34.9mm) and OD (31.75mm) supported. **Seal Sets are ordered separately. Seal Kit TTP1250SK TTP2500SK *Not all wall thicknesses in (34.9mm) and OD (31.75mm) supported. How To Order: 1. Specify tube size(s) to be tested. 2. Choose the appropriate tube leak test gun kit. See table to the left. 3. Choose spares & accessories. The RECON 1250 Kit (TTP1250) includes: Tube Leak Test Gun Set (3) Support Tube Assemblies (TTPST1, TTPST2, TTPST3) Pressure Regulator Tool Case The RECON 2500 Kit (TTP2500) includes: Tube Leak Test Gun Set (1) Support Tube Assembly (TTPST4) Washers to support up to 2.5 seal sets. Tool Case Spares & Accessories: Seal & Washer Sets: Seals are backwards-compatible. See table on next page. Seal Kits: Includes all of the seal sets to cover the entire range of the gun. Available for both the RECON 1250 and 2500 Test Guns. See table above. Support Tubes & Support Tube Extensions: Make finding leaks easier on channel head and water box applications. Support tubes are backwards-compatible. See table on next page. Moving piston is positioned away from operator. RECON 2500 Steel gauge body to protect the gauge. Test 3

5 RECON 1250 & Pressure RECON 1250 & 2500 Seal Sets Tube OD BWG /2 (12.7mm) - - TTPS250 TTPS300 TTPS340 TTPS370 TTPS400 5/8 (15.9mm) TTPS270 TTPS340 TTPS370 TTPS440 TTPS470 TTPS500 TTPS530 3/4 (19.1mm) TTPS400 TTPS440 TTPS500 TTPS530 TTPS590 TTPS620 TTPS650 7/8 (22.2mm) TTPS530 TTPS590 TTPS620 TTPS690 TTPS720 TTPS750 TTPS780 1 (25.4mm) TTPS650 TTPS690 TTPS750 TTPS800 TTPS840 TTPS870 TTPS /8 (28.6mm) TTPS780 TTPS840 TTPS870 TTPS940 TTPS970 TTPS1000 TTPS /4 (31.8mm) TTPS900 TTPS940 TTPS1000 TTPS1070 TTPS1090 TTPS1120 TTPS /8 (34.9mm) TTPS1050 TTPS1090 TTPS1120 TTPS1190 TTPS1230 TTPS1250 TTPS /2 (38.1mm) TTPS1150 TTPS1190 TTPS1250 TTPS1310 TTPS1340 TTPS1370 TTPS /8 (41.3mm) TTPS1280 TTPS1340 TTPS1370 TTPS1440 TTPS1470 TTPS1500 TTPS /4 (44.5mm) TTPS1400 TTPS1470 TTPS1500 TTPS1550 TTPS1590 TTPS1620 TTPS (50.8mm) TTPS1650 TTPS1700 TTPS1750 TTPS1800 TTPS1840 TTPS1840 TTPS /4 (34.9mm) TTPS1900 TTPS1950 TTPS2000 TTPS2050 TTPS2090 TTPS2120 TTPS /2 (63.5mm) TTPS2150 TTPS2200 TTPS2250 TTPS2290 TTPS2340 TTPS2370 TTPS2400 Seal sets contain two seals and four washers. Seal sets TTPS250 through TTPS440 contain 4 seals and 4 washers. Standard seal material is neoprene. Seals are backwards-compatible. Replacement Support Tube Sets & Optional Extensions Tube ID Range 4 (Std.) (101.6mm) 12 (305mm) 24 (610mm) 36 (914mm) 48 (1,219mm) (7.2-13mm) ( mm) TTPST1 TTPST1-12 TTPST1-24 TTPST1-36 TTPST1-48 TTPST2 TTPST2-12 TTPST2-24 TTPST2-36 TTPST ( mm) TTPST3 TTPST3-12 TTPST3-24 TTPST3-36 TTPST ( mm) ( mm) ( mm) TTPST4 TTPST4-12 TTPST4-24 TTPST4-36 TTPST4-48 TTPST5 TTPST5-12 TTPST5-24 TTPST5-36 TTPST5-48 TTPST For larger seal and washer sizes, contact factory. Support Tubes are backwards-compatible. Extensions for TTPST6 available upon request. 4 Test

6 RECON Vacuum Tube Size to (7.1 to 62.4mm) ID Intelligently designed and battle tested for impossible missions. Take on the mission of quickly and easily finding tube leaks. Utilize the RECON Series tube leak test guns and test every tube quickly and efficiently with the most ergonomic test gun on the market. From the lightweight cast aluminum body to the ergonomically modeled pistol grip, each feature offers an engineered and rugged solution for finding leaking tubes. Operating the RECON 1500 Tube Leak Test Gun is simple. With the air supply connected, plug one tube end with the test gun and the other end with the T-Handle Plugging Tool. Press the lever trigger and the Venturi System quickly and efficiently evacuates the tube. Then monitor the gauge for loss of vacuum, which indicates a tube leak. RECON 1500 Easy to hold and use with superior grip ergonomics. Features & Benefits: Easy to hold and use with superior grip ergonomics modeled after a leading pistol grip utilizing a nonslip, wrinkle-coat finish on the handle. Reduce operator fatigue and increase efficiency with the lightweight aluminum body. Easy to use in tight work spaces because of its thin profile. Increase efficiency with a tapered seal design that allows the operator to test a large range of tube IDs without changing seals, washers or support tube assemblies. Fast and efficient setup utilizing the quick disconnect airline (¼ ). Durable cast aluminum body that protects the working components, a steel gauge body to protect the gauge and an enclosed brass filter body. Avoid replacing the entire Test Gun in the case of damage, with the field replaceable Venturi System. Quick and easy to replace filter element that protects the test gun from harmful debris. To perform in the toughest working conditions, Elliott s RECON Series have been rigorously tested. Specifications: RECON 1500 Air Requirements: Minimum - 40 PSI (2.7 bar) Maximum PSI (8.9 bar) Use in tight workspaces because of its thin profile. Test 5

7 RECON Vacuum Tube ID Range (7.1 to 62.4mm) Tube ID Range ( mm) ( mm) Tube Leak Test Gun Kit TTV1500 Seal & Washer Set Part Number TTVS1 TTVS2 How To Order: 1. Specify tube size(s) to be tested. 2. Order the RECON Choose spares & accessories. The RECON 1500 Kit includes: Tube Leak Test Gun T-Handle Plugging Tool (2) Seal & Washer Sets (TTVS1, TTVS2) Tool Case Tube ID Range ( mm) ( mm) ( mm) 12 (305mm) Support Tube Extensions 24 (610mm) TTVS3 36 (914mm) 48 (1,219mm) TTVST1-12 TTVST1-24 TTVST1-36 TTVST1-48 TTVST2-12 TTVST2-24 TTVST2-36 TTVST2-48 Spares & Accessories: Seal & Washer Sets: TTVST3 and TTVS3 are available to accomodate larger tube sizes. Seals are backwards-compatible. See table to the left. Support Tube Extensions: Make finding leaks easier on channel head and water box applications. Available in lengths of 12, 24, 36 and 48. Support Tubes are backwards-compatible. See table to the left. Filter Element (TTV1500FE) Enclosed brass filter body. RECON 1500 Field replaceable Venturi System. 6 Test

8 Contact Us Elliott Tool offers a complete line of precision tube tools to meet your needs. Contact us or your local support. Elliott Tool Technologies, Ltd Tuttle Avenue Dayton, Ohio Phone: Fax: Printed in the USA 09/2014 Elliott Tool Technologies, Ltd. TTC3E Locally Supported By: For purchase or quote contact: 3220 Wharton Way Mississauga, ON L4X 2C1 Tel: Fax: sales@commonwealthproducts.com Web: commonwealthproducts.com