005 Series Modular Valves

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Dinah Reynolds
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1 5 Series Modular Valves ype of Modular Valve Class Graphic Symbols age Solenoid Operated Directional Valve DSG-5- *** - * - ressure Control Valves Flow Control Valves Directional Control Valves Modular lates and Mounting olts Releif Valves (for "-Line") M-5- * - Reducing Valves (for "-Line") MR-5-* -/9 hrottle and Check Valves (for "-Line", Metre-out) MS-5-X- hrottle and Check Valves (for "-Line", Metre-in) MS-5-Y- hrottle and Check Valves (for "-Line", Metre-out) MS-5-X- hrottle and Check Valves (for "-Line", Metre-in) MS-5-Y- hrottle and Check Valves (for "&-Lines", Metre-out) MSW-5-X- hrottle and Check Valves (for "&-Lines", Metre-in) MSW-5-Y- ilot Operated Check Valves (for "-Line") M-5-- ilot Operated Check Valves (for "-Line") M-5-- ilot Operated Check Valves (for "&-Lines") MW-5-- Check Valves (for "-Line") MC-5-- End lates (locking plates) MDC-5-- ase lates MMC-5- * -/8/9 olts Kits MK-5- * -/ Series Modular Valves 57

2 Relief Modular Valves Specifications Max. Operating ressure Ma (SI) Max. Flow L/min (U.S.GM) M-5-* - 5 () 5 (.9) Model Number Designation F- M -5 -C Special Seals F: Special Seals for hosphate Ester ype Fluids (Omit if not required) Series Number M : Relief Valve for -Line Valve Size res. dj. Range Ma (SI). See the "Minimum djustment ressure" of the next page for the item marked *.. Design Standards: None... Japanese Standard "JIS", European Design Standard and N. merican Design Standard 5 C: * (* - -) H: 7-5 (-) - Design Number * Design Standard Refer to Instructions he minimum adjustment pressure equals the value obtained from the minimum adjustment pressure characteristics plus the tank line back pressure of the next page. his back pressure should include the value of the -line pressure drop characteristics of the valves stacked to the base plate side of the modular valve. o make pressure adjustment, loosen the lock nut and turn the pressure adjustment screw clockwise or anti-clockwise. For an increase of pressure, turn the screw clockwise. e sure to re-tighten the lock nut firmly after making adjustment to the pressure. In case of a small flow, the setting pressure may become unstable. o avoid this, refer to the minimum flow characteristic curve of the next page and use the valve within a range as shown with. Graphic Symbol M Series Modular Valves

3 F5 Series Modular Valves MODULR VLVES ypical erformance Characteristics Hydraulic Fluid: Viscosity 5 mm /s ( SSU), Specific Gravity.85 U.S.GM L/min Min. Flow ressure Drop SI Ma 8... Minimum Flow 7 Ma SI ressure ressure Drop -Line -Line &-Line 5 5 L/min U.S.GM ressure Nominal Override Characteristics SI Ma L/min U.S.GM Min. djustment ressure SI 8 Min. djustment ressure Ma L/min U.S.GM 5 Series Modular Valves 59

4 M-5-* -.5(.8) Dia. hrough laces (.8) (.) (..) 5(.98) (.7) 8(.) 8(.).5(.) Dia. (.) Deep Fully Extended 7.5(.89) Fully Extended.5(.5) Lock Nut (.9) Hex. DIMENSIONS IN MILLIMERES (INCHES) ressure dj. Screw (.) Hex. Soc. INC. (.) (.8) 5 (.59) Mounting Surface (s Furnished) (.8) Dia. Locating in pprox. Mass...5 kg(.99 lbs.) Spare arts List M-5-* List of Seals Item Name of arts art Numbers Qty. Remarks SO-N-.5 SO-N- SO-N- Included in Seal Kit Kit No. : KS-M Series Modular Valves

F5 Series Modular Valves MODULR VLVES Reducing Modular Valves Specifications Max. Operating ressure Ma (SI) Max. Flow L/min (U.S.GM) MR-5-* -/9 5 () 5 (.9) If the pressure is set below.

5 F5 Series Modular Valves MODULR VLVES Reducing Modular Valves Specifications Max. Operating ressure Ma (SI) Max. Flow L/min (U.S.GM) MR-5-* -/9 5 () 5 (.9) If the pressure is set below. Ma ( SI), the maximum flow is limited. See the minimum adjustment pressure vs. maximum flow characteristics and during use, stay within the shaded zone on the graph. Model Number Designation F- MR -5 - Special Seals F: Special Seals for hosphate Ester ype Fluids (Omit if not required) Series Number MR : Reducing Valve for -Line Valve Size res. dj. Range Ma (SI). See the "Minimum djustment ressure vs. Maximum Flow" of the next page for. the item marked *.. Design Standards: None... Japanese Standard "JIS" and European Design Standard 9... N. merican Design Standard 5 * -7 ( * -) : C:.5- (5-) H: 7-.5 (-55) - Design Number * Design Standard Refer to Instructions he minimum adjustment pressure equals the value obtained from the minimum adjustment pressure characteristics plus the tank line back pressure of the next page. his back pressure should include the value of the -line pressure drop characteristics of the valves stacked to the base plate side of the modular valve. o make pressure adjustment, loosen the lock nut and turn the pressure adjustment screw clockwise or anti-clockwise. For an increase of pressure, turn the screw clockwise. e sure to re-tighten the lock nut firmly after making adjustment to the pressure. Graphic Symbol MR-5 5 Series Modular Valves 5

6 ypical erformance Characteristics Hydraulic Fluid: Viscosity 5 mm /s ( SSU), Specific Gravity.85 Min. djustment ressure ressure Drop ressure Drop SI 9 8 SI 8 SI 8 8 Ma L/min Ma U.S.GM res. Drop at Spool Fully Open (-Line) 5 5 L/min Ma ressure Drop -Line &-Line U.S.GM Min. djustment ressure vs. Max. Flow 5 5 L/min U.S.GM 5 5 Series Modular Valves

7 F5 Series Modular Valves MODULR VLVES MR-5-* -/9.5(.8) Dia. hrough laces (.7) DIMENSIONS IN MILLIMERES (INCHES) (.8) (.) (..) 5(.98) 8(.) 8(.).5(.) Dia. (.) Deep Fully Extended 7.5(.89) Lock Nut (.9) Hex. MR* -5- * - MR* -5- * -9 hread Size "C" hd. Rc /8 = /8 S.r /8 N Fully Extended 9(.9) ressure Gauge Connection "C" hd. ressure dj. Screw (.) Hex. Soc. INC. (.) (.8) 5 (.59) Mounting Surface (s Furnished) (.8) Dia. Locating in pprox. Mass...5 kg(.99 lbs.) Spare arts List MR-5-* -/ List of Seals Item Name of arts art Numbers Qty. Remarks SO-N-.5 SO-N- SO-N- Included in Seal Kit Kit No. : KS-MR-5-5 Series Modular Valves 5

8 hrottle and Check Modular Valves Specifications Max. Operating ressure Ma (SI) Max. Flow L/min (U.S.GM) MSW-5-* - MS-5-* - MS-5-* - 5 () 5 (.9) Model Number Designation F- MSW -5 -X Special Seals Series Number Valve Size Direction of Flow - Design Number * Design Standard F: Special Seals for hosphate Ester ype Fluids (Omit if not required) MS: hrottle and Check Valve for -Line MS: hrottle and Check Valve for -Line MSW: hrottle and Check Valve for &-Lines 5 X: Metre-out Y: Metre-in Refer to Design Standards: None... Japanese Standard "JIS", European Design Standard and N. merican Design Standard Flow djustment o make flow rate adjustment, loosen the lock nut and turn the flow adjustment screw clockwise or anticlockwise. o throttle the flow, turn the screw clockwise. e sure to re-tighten the lock nut firmly after the adjustment of the flow rate is completed. Metre-out MS-5-X Graphic Symbols Metre-in MS-5-Y MS-5-X MS-5-Y MSW-5-X MSW-5-Y 5 5 Series Modular Valves

9 MODULR VLVES ypical erformance Characteristics Hydraulic Fluid: Viscosity 5 mm /s ( SSU), Specific Gravity.85 ressure Drop for Free Flow ressure Drop SI 8 Ma.8.. ressure Drop -Line: MS-5 -Line: MS-5. &-Line 5 5 L/min ressure Drop SI 8 Ma..8.. hrottle Fully Closed. hrottle Fully Open 5 5 L/min U.S.GM U.S.GM U.S.GM L/min =Differential ressure Ma (SI) 5 =5() =(9) =() =(5) 8 =7() Metred Flow vs. Screw osition =5(7) =.5(5) =(9) =(5) =.5(7) urn of Flow dj. Screw (Fully Open) ressure Drop ressure Drop at hrottle Fully Open SI Ma L/min U.S.GM F5 Series Modular Valves 5 Series Modular Valves 55

10 MSW-5-* - DIMENSIONS IN MS-5- * - MILLIMERES (INCHES).5(.8) Dia. hrough laces (.8) (..) (.8) (.) (.) 5 (.98) 5 (.59) Mounting Surface (s Furnished) 75.(.98) (.7) 8.8(.9) (.) Fully Extended 7(.) Fully Extended.5(.75) (.8) Dia. Locating in.5(.) Dia. (.) Deep Lock Nut 8(.) Hex. Flow dj. Screw.5(.) Hex. Soc. DEC. pprox. Mass... kg(. lbs.) Fully Extended.5(.75) Fully Extended (.98) pprox. Mass...55 kg(. lbs.) MS-5-* - pprox. Mass...55 kg(. lbs.) 8.5 (.) Fully Extended (.98) Spare arts List MS-5- X - Y List of Seals Item Name of arts art Numbers SO-N- SO-N- SO-N- ack Up Ring SO-- Qty. MS MSW MS List of Seal Kits MS-5- X - Y Valve MS-5 MS-5 MSW-5 Seal Kit Numbers KS-MS-5- KS-MSW MSW-5- X - Y Series Modular Valves

F5 Series Modular Valves MODULR VLVES ilot Operated Check Modular Valves Specifications Max. Operating ressure Ma (SI) Max. Flow L/min (U.S.GM) M-5-- M-5-- MW-5-- 5 () 5 (.

11 F5 Series Modular Valves MODULR VLVES ilot Operated Check Modular Valves Specifications Max. Operating ressure Ma (SI) Max. Flow L/min (U.S.GM) M-5-- M-5-- MW () 5 (.9) Model Number Designation F- MW -5 - Special Seals Series Number Valve Size Cracking ressure Ma (SI) - Design Number * Design Standard F: Special Seals for hosphate Ester ype Fluids (Omit if not required) M: ilot Operated Check Valve for -Line M: ilot Operated Check Valve for -Line MW: ilot Operated Check Valve for &-Lines 5 :. (9) Refer to Graphic Symbols Design Standards: None... Japanese Standard "JIS", European Design Standard and N. merican Design Standard ypical erformance Characteristics Hydraulic Fluid: Viscosity 5 mm /s ( SSU), Specific Gravity.85 ressure Drop ressure Drop ressure Drop for Free Flow/ Reversed Controlled Flow SI Ma.8 8. Free Flow.. Reversed Controlled Flow 5 5 L/min SI Ma 8.. ressure Drop -Line: M-5 -Line: M-5 U.S.GM. &-Line 5 5 L/min Min. ilot ressure () SI 8 8 Ma 8 M- M- MW- Min. ilot ressure Ma U.S.GM 5 Supply ressure () SI 5 Series Modular Valves 57

12 M-5-- M-5-- MW-5--.5(.8) Dia. hrough laces (.8) (.) 85.(.7) (.7) 8 8.8(.) (.).5(.) Dia. (.) Deep DIMENSIONS IN MILLIMERES (INCHES) (.) 5(.98).5 (.) 95(.7) (.) (.8) Mounting Surface (s Furnished) (.8) Dia. Locating in pprox. Mass...55 kg(. lbs.) Spare arts List M-5-- List of Seals Item Name of arts art Numbers Qty. Remarks 9 SO-N- SO-N- Included in Seal Kit Kit No. : KS-M M MW Series Modular Valves

F5 Series Modular Valves MODULR VLVES Check Modular Valves Specifications Model Number Max. Operating ressure Ma (SI) Max. Flow L/min (U.S.GM) MC-5-- 5 () 5 (.

13 F5 Series Modular Valves MODULR VLVES Check Modular Valves Specifications Model Number Max. Operating ressure Ma (SI) Max. Flow L/min (U.S.GM) MC () 5 (.9) Model Number Designation F- MC -5 - Special Seals Series Number Valve Size Cracking ressure Ma (SI) - Design Number * Design Standard F: Special Seals for hosphate Ester ype Fluids (Omit if not required) MC: Check Valve for -Line 5 :.5(5) Refer to Design Standards: None... Japanese Standard "JIS", European Design Standard and N. merican Design Standard Graphic Symbol ypical erformance Characteristics Hydraulic Fluid: Viscosity 5 mm /s ( SSU), Specific Gravity.85 MC-5 ressure Drop SI 8 ressure Drop for Free Flow ressure Drop Ma SI Ma Line... &-Line 5 5 L/min 5 5 L/min ressure Drop U.S.GM U.S.GM MC-5--.5(.8) Dia. hrough laces (.) 5(.98).(.7) DIMENSIONS IN MILLIMERES (INCHES) 8 (.) 5(.5) (.8) (.).5(.) Dia. (.) Deep 8(.) Spare arts List MC (.8) (.) Mounting Surface (s Furnished) (.8) Dia. Locating in pprox. Mass... kg(.88 lbs.) List of Seals Item 7 Name of arts art Numbers SO-N- SO-N- Qty. Remarks Included in Seal Kit Kit No. : KS-M-5-5 Series Modular Valves 59

14 End lates locking plates are used for auxiliary mounting surface or for closing unnecessary circuits. Specifications Max. Operating ressure Ma ( SI) Model Number Designation F- MDC -5 - Special Seals Series Number late Size ype of late - Design Number * Design Standard F: Special Seals for hosphate Ester ype Fluids (Omit if not required) MDC: End late 5 : locking late Refer to Design Standards: None... Japanese Standard "JIS", European Design Standard and N. merican Design Standard MDC-5-- Graphic Symbol (.7) 8 8(.) (.) (.) (.8) MDC-5-5(.98).5(.8) Dia. hrough laces for ort (SO-N-: cs.) 9(.) (.) (.8) Dia. Locating in (.) DIMENSIONS IN MILLIMERES (INCHES) pprox. Mass... kg(. lbs.) 5 5 Series Modular Valves

15 F5 Series Modular Valves MODULR VLVES ase lates For Modular Valves Specifications Max. Operating ressure Ma ( SI) Model Number Designation MMC -5-5 Series Number late Size Number of Stations - Design Number * Design Standard MMC: ase late 5 : Station : Stations : Stations : Stations 5 : 5 Stations None : Japanese Standard "JIS" 8 : European Design Standard 9 : N.merican Design Standard Instructions ort Used: ase plate has more than one pressure port "" and tank port "". ny one of these ports or two or more ports nay be used. However, please note that the ports marked with () or () in the drawing are normally plugged. Remove the plugs when using such ports. Make sure that ports that are not cuurently used are properly plugged. () Graphic Symbols MMC-5- () ressure Drop ressure Drop SI Ma L/min () MMC-5--5 () U.S.GM Mounting Surface Dimensions for 5 Series Modular Valve When standard base plates (MMC-5) are not used, the mounting surface described on the right must be 5 (.98) prepared. he mounting surface should have a good machined finish. Design Std. Japanese Std. "JIS" and European Design Std. N. merican Design Std. "C" hd. M No.8 - UNC "E" 7.5 (.) (.9) DIMENSIONS IN MILLIMERES (INCHES) Min. itch (.).5 (.9).5 (.85) 5 (.98) (.) "C" hd. "E" Deep laces.5 (.) (.) 7.5 (.9) (.55).75 (.8) 8 (.) 8 (.) (.7).5(.) Dia. (.) Deep.(.7) Dia. Max. laces 5 Series Modular Valves 5

16 MMC-5--/9 8.8(.5) Dia. hrough (.55) C'ore laces ank ort () "C" hd. ( Design Only) 7(.8) (.8) (.9) (.) 7(.7) 5 (.97) (.89) (.98) (.89) 5 (.98) 8 (.87) (.) "E" hd. "F" Deep laces ort Holes.5(.) Dia. laces.5(.) Dia. (.) Deep DIMENSIONS IN MILLIMERES (INCHES) pprox. Mass :.8 kg (. lbs.) 5(.9) 8(.7) Cylinder ort "" 5(.8) "C" hd. (.9) 7(.) 5(.9) 8(.7) () (.) 7(.8) (.) 5(.) 8(.7) (.8) (.) () ank ort "" "C" hd. (.8) Cylinder ort "" "C" hd. ank ort () "C" hd. (.8) ressure ort "" "C" hd. MMC-5-* -/9 Number of Station (-5 Stations) (.9) L L ank ort () "C" hd. hreaded Holes laces-each Station ort Holes laces-each Station 8.8(.5) Dia. hrough (.55) C'ore laces 5(.9) 8(.7) 7(.8) (.) 8 (.87) (.).5 (.89) 5 (.8) 5(.98) itch (.) itch (.) 5 (.77) (.8).5(.) Dia. (.) Deep, For Valve Locating in-each Station 5(.9) 8(.7) () 7(.8) (.) 5(.) 8(.7) (.) () ank ort "" "C" hd. (.8) (.) Cylinder ort "" "C" hd. Cylinder ort "" "C" hd. ank ort () "C" hd. 7 (.) 5 (.77) (.8) (.8) ressure ort "" "C" hd. For other dimensions, refer to the above Model MMC-5-. MMC-5- * - MMC-5- * -9 MMC-5- MMC-5- MMC-5- MMC-5-5 hread Size "C" hd. "E" hd. Rc /8 M /8 N No. 8- UNC Dimensions mm (Inches) L (.7) (5.59) 78 (7.) (8.) L 8 (.9) (.8) 58 (.) 9 (7.) Dimensions mm (Inches) F 8 (.) (.9) pprox. Mass kg (lbs.). ( 9.5) 5.8 (.8) 7. (5.9) 8.7 (9.) 5 5 Series Modular Valves

17 F5 Series Modular Valves MODULR VLVES MMC (.7) 7(.7) 7.8(.) DIMENSIONS IN MILLIMERES (INCHES) (.9) 5 (.97) (.89) (.98) (.89) M hd. (.9) Deep laces 8.8(.5) Dia. hrough (.55) C'ore laces 7(.8) 8 (.87) (.) ort Holes.5(.) Dia. laces pprox. Mass :.8 kg (. lbs.).5(.) Dia. (.) Deep 5(.9) 8(.7) Cylinder ort "" /8 S.F hd. (.9) 5(.8) 7(.) 5(.9) 8(.7) () ank ort "" /8 S.F hd. (.8) (.) 7(.8) (.) 5(.) 8(.7) Cylinder ort "" /8 S.F hd. (.8) (.) ank ort () /8 S.F hd. (.8) () ressure ort "" /8 S.F hd. ipe lug laces MMC-5-* -8 Number of Station (-5 Stations) 5(.9) 8(.7) 7(.8) (.) 7.8(.) 8 (.87) (.) (.9).5 (.89) 5 (.8) 5(.98) itch (.) itch (.) L L 7.8(.) hreaded Holes laces-each Station ort Holes laces-each Station 8.8(.5) Dia. hrough (.55) C'ore laces.5(.) Dia. (.) Deep, For Valve Locating in-each Station 5(.9) 8(.7) () 7(.8) (.) 5(.) 8(.7) (.) () ank ort "" /8 S.F hd. (.8) (.) Cylinder ort "" /8 S.F hd. Cylinder ort "" /8 S.F hd. ank ort () /8 S.F hd. 7 (.) 5 (.77) (.8) (.8) ressure ort "" /8 S.F hd. For other dimensions, refer to the above Model MMC-5-. MMC-5- MMC-5- MMC-5- MMC-5-5 Dimensions mm (Inches) L L (.7) 8 (.9) (5.59) (.8) 78 (7.) 58 (.) (8.) 9 (7.) pprox. Mass kg (lbs.). ( 9.5) 5.8 (.8) 7. (5.9) 8.7 (9.) Detail of ipe lug onded Seal art No.SG-F-/8 ipe lug art No.9-V95 5 Series Modular Valves 5

Mounting olt Kits o mount the valves, four M bolts are used. he combination of valves varies with circuits. So, we have several mounting bolt kits suitable for different valve combinations.

18 Mounting olt Kits o mount the valves, four M bolts are used. he combination of valves varies with circuits. So, we have several mounting bolt kits suitable for different valve combinations. From the selection chart, choose a necessary bolt kit and specify it with model number when ordering. Model Number Designation MK Series Number MK: olt Kits for Modular Valves Size of Modular Valve 5 olt Number,,,5 (Refer to the following chart) Design Number * Design Standard None: Japanese Standard "JIS" and European Design Standard 9 : N.merican Design Standard olt Kits Selection Chart MK-5-- * MK-5-- * MK-5-- * MK-5-5- * Quantity of valves to be stacked Solenoid Operated Directional Valve Modular Valve Modular Valve (DSG-5) (MDC-5) (M ** -5) he solenoid operated directional valve comes with mounting bolts. pprox. Mass g (bs.) (.7) (.9) 5(.) 8(.) olts Kit Composition: Soc. Hd. Cap Screw... cs. ightening orque: Nm (- in. lbs.) Mounting olt Kit Solenoid Operated Directional Valves 5 Series Modular Valves ase late Stacking Example MK-5- * -/9 E "D" Dia. C "F" hd. MK-5-- MK-5-- MK-5-- Dimensions mm (Inches) C D E 5 (.5) 95 (.7) 5 (.9) (.79) (.) 7 (.8) (.) "F" hd. M MK (.8) MK (-9/) MK-5--9 MK (-/) 5. (-5/). (.88).7 (.).8 (.7). (9/) No. 8- UNC MK (-/8) 5 5 Series Modular Valves

MODULES. Maximum Flow U.S.GPM. Max. Operating Pressure MPa (PSI) L/min. 005 Series 25 (3630) Modular Valves. 01 Series 31.

MODULES. Maximum Flow U.S.GPM. Max. Operating Pressure MPa (PSI) L/min. 005 Series 25 (3630) Modular Valves. 01 Series 31. F MODULES YUKEN's Modular Valves are stack type valves, and require no piping. hey not only rationalise system build, but they also meet the technical requirements for a variety of hydraulic systems. Stacking