Dual Fuel Supplemental Manual Models: FBD

Transcription

1 FBD-SUP_0060_ ev D Dual Fuel Supplemental Manual Models: FBD. -.0 ANING his manual must only be used by a qualified heating installer / service technician. ead all instructions, including this manual along with the Crest Installation and Operation Manual, and the Crest Service Manual, before installing. Perform steps in the order given. Failure to comply could result in severe personal injury, death, or substantial property damage. Save this manual for future reference.

2 CONENS HAZAD DEFINIIONS... PLEASE EAD BEFOE POCEEDING... HE CES -- HO I OKS... AINGS.... GAS CONNECIONS Check Inlet Gas Supply... 6 Gas Pressure... 7 Gas Valve eplacement SA-UP Start the Boiler... 8 Check System and Boiler... 8 Operating Instructions... 9 Check Flame and Combustion... 0 Dual Fuel Switching Instructions.... DIAGAMS...-7 evision Notes... Back Cover Hazard definitions he following defined terms are used throughout this manual to bring attention to the presence of hazards of various risk levels or to important information concerning the life of the product. DANGE ANING CAUION CAUION NOICE DANGE indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. ANING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. CAUION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage. NOICE indicates special instructions on installation, operation, or maintenance that are important but not related to personal injury or property damage.

3 Please read before proceeding ANING NOICE ANING ANING Installer ead all instructions, including this manual, the Crest Installation and Operation Manual and the Crest Service Manual, before installing. Perform steps in the order given. User his manual is for use only by a qualified heating installer/ service technician. efer to the User s Information Manual for your reference. Have this boiler serviced/inspected by a qualified service technician, at least annually. Failure to comply with the above could result in severe personal injury, death or substantial property damage. hen calling or writing about the boiler Please have the boiler model and serial number from the boiler rating plate. Consider piping and installation when determining boiler location. Any claims for damage or shortage in shipment must be filed immediately against the transportation company by the consignee. Factory warranty (shipped with unit) does not apply to units improperly installed or improperly operated. Failure to adhere to the guidelines on this page can result in severe personal injury, death, or substantial property damage. If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. his appliance MUS NO be installed in any location where gasoline or flammable vapors are likely to be present. HA O DO IF YOU SMELL GAS Do not try to light any appliance. Do not touch any electric switch; do not use any phone in your building. Immediately call your gas supplier from a near by phone. Follow the gas supplier s instructions. If you cannot reach your gas supplier, call the fire department. Installation and service must be performed by a qualified installer, service agency, or the gas supplier. hen servicing boiler Dual Fuel Supplemental Manual o avoid electric shock, disconnect electrical supply before performing maintenance. o avoid severe burns, allow boiler to cool before performing maintenance. Boiler operation Do not block flow of combustion or ventilation air to the boiler. Should overheating occur or gas supply fail to shut off, do not turn off or disconnect electrical supply to circulator. Instead, shut off the gas supply at a location external to the appliance. Do not use this boiler if any part has been under water. he possible damage to a flooded appliance can be extensive and present numerous safety hazards. Any appliance that has been under water must be replaced.

4 he Crest Dual Fuel - How it works.... Propane gas connection he propane gas connection pipe is a threaded black iron pipe connection. his pipe should be connected to the incoming gas supply to deliver propane gas to the boiler.. Natural gas connection he natural gas connection pipe is a threaded black iron pipe connection. his pipe should be connected to the incoming gas supply to deliver natural gas to the boiler.. Fuel selection switch Switches the unit between natural and propane gas.. Natural gas indicator light (green) Indicates that natural gas operation has been selected.. Propane gas indicator light (red) Indicates that propane gas operation has been selected. 6. Small natural gas valve (Valve Natural) he small natural gas valve senses the negative pressure created by the blowers, allowing gas to flow only if the gas valves are powered and combustion air is flowing. 7. Small propane valve (Valve Propane) he small propane gas valve senses the negative pressure created by the blowers, allowing gas to flow only if the gas valves are powered and combustion air is flowing. Models FBD. -.0 Dual Fuel Supplemental Manual 8. Large natural gas valve (Valve Natural) he large natural gas valve senses the negative pressure created by the blowers, allowing gas to flow only if the gas valves are powered and combustion air is flowing. 9. Large propane gas valve (Valve Propane) he large propane gas valve senses the negative pressure created by the blowers, allowing gas to flow only if the gas valves are powered and combustion air is flowing. 0. Natural shutoff valve he natural shutoff valve is used to isolate the boiler gas train from the gas supply.. Propane shutoff valve he propane shutoff valve is used to isolate the boiler gas train from the gas supply.. Natural ball valve (Valve ) he ball valve for natural valve is used to isolate natural valve from the propane gas supply.. Propane ball valve (Valve ) he ball valve for propane valve is used to isolate propane valve from the natural gas supply.. Natural ball valve (Valve ) he ball valve for natural valve is used to isolate natural valve from the propane gas supply.. Propane ball valve (Valve ) he ball valve for propane valve is used to isolate propane valve from the natural gas supply. MODELS. -. IMG0006 MODELS IMG IMG IMG0006 Front View Left Side (inside unit) 6

5 Dual Fuel Supplemental Manual atings Crest AHI ating Other Specifications Model Number Note: Change N to L for L.P. gas models. Input MBH (Notes - 8) Gross Output MBH Net AHI atings ater, MBH (Note ) (Note ) Min Max FB(N,L,D) FB(N,L,D) FB(N,L,D)00 00* FB(N,L,D) FB(N,L,D) Appliance ater Content Gallons Pipe Size Outlet Pipe Size Inlet Gas Inlet Size Air Size Vent Size (Note ) eight w/ater (lbs.) 6 " " " 8" 9" 60 8 " " " 0" 0" " " " 0" 0" 70 9 " " /" " " " " /" " " 8000 *For LP models the minimum input is 0 MBH. NOICE Maximum allowed working pressure is located on the rating plate. Notes:. he ratings are based on standard test procedures prescribed by the United States Department of Energy.. Net AHI ratings are based on net installed radiation of sufficient quantity for the requirements of the building and nothing need be added for normal piping and pickup. atings are based on a piping and pickup allowance of... Crest boilers require special gas venting. Use only the vent materials and methods specified in the Crest Installation and Operation Manual.. Standard Crest boilers are equipped to operate from sea level to,00 feet only with no adjustments.. High altitude Crest Models.,.0 and. boilers are equipped to operate from,000 to,000 feet and high altitude Crest Models.0 and.0 boilers are equipped to operate from,000 to,00 feet. High altitude models are manufactured with different control parameters for high altitude operation, but the sequence of operation given in this manual remains the same as the standard boilers. A high altitude label (as shown in FIG A.) is also affixed to the unit. 6. Standard Crest boilers will de-rate by.% for each,000 feet above sea level up to,00 feet when combustion calibration is performed and CO s are adjusted to the recommended levels. 7. High altitude Crest Models.,.0 and. will de-rate by.% for each,000 feet above sea level up to,00 feet and.8% for each,000 feet above,00 feet. 8. High altitude Crest Models.0 and.0 will not de-rate up to,00 feet. 9. For Crest Models.0 and.0, installations above,00 feet contact the factory. 0. atings have been confirmed by the Hydronics Section of AHI. UNI EQUIPPED FO HIGH ALIUDE,000 F. O,000 F. Figure A High Altitude Label Location

6 Dual Fuel Supplemental Manual Gas connections able A First Stage Piping at High Pressure_0 PSI Nominal Iron Pipe Length of pipe or tubing, feet Size Inches Maximum Capacities of Pipe in KBUH/Hr / Pipe / Size (I.D.) / / Check inlet gas supply DO NO adjust or attempt to measure gas ANING valve outlet pressure. Attempting to alter or measure the gas valve outlet pressure could result in damage to the valve, causing potential severe personal injury, death, or substantial property damage. NOICE he gas piping must be sized for the proper flow and length of pipe, to avoid excessive pressure drop. Both the gas meter and the gas regulator must be properly sized for the total gas load. If you experience a pressure drop greater than inch w.c. (9 Pa), the meter, regulator, or gas line is undersized or in need of service. Perform the steps below when checking inlet gas supply:. urn the main power switch to the OFF position.. Shut off gas supply at the manual gas valve in the gas piping to the appliance.. emove the /8" pipe plug on the flange to the factory supplied gas shutoff valve and install a suitable /8" fitting (field supplied) for the manometer tubing. Place the tubing of the manometer over the tap once the /8" fitting is installed as shown in FIG. s - and -. 6 Notice: Capacities show n are for Natural Gas. Please consult supplier for proper gas pipe sizing for propane. able B Second Stage Piping at Low Pressure_/ PSI Nominal Iron Pipe Length of pipe or tubing, feet Size Inches Maximum Capacities of Pipe in KBUH/Hr / Pipe / Size (I.D.) / Notice: Capacities show n are for Natural Gas. Please consult supplier for proper gas pipe sizing for propane. he Dual Fuel Crest is equipped with two () inlet gas connections. Each connection must be checked to ensure proper operation.. Slowly turn on the gas supply at the factory installed manual gas valve.. urn the power switch to the ON position. 6. Adjust the temperature set point on the control panel of the SMA OUCH control module to call for heat or utilize Service Mode, see page 0 of this manual. 7. Observe the gas supply pressure as the burner fires at 00% of rated input. Percent of burner input will be displayed on the Modulation Screen. 8. Ensure inlet pressure is within specified range. Minimum and maximum gas supply pressures are specified in this section of the manual. 9. If gas supply pressure is within normal range and no adjustments are needed, proceed on to Step. 0. If the gas pressure is out of range, contact the gas utility, gas supplier, qualified installer or service agency to determine the necessary steps to provide proper gas pressure to the control.. urn the power switch to the OFF position.. Shut off the gas supply at the manual gas valve in the gas piping to the appliance.. emove the manometer from the pressure tap on top of the gas valve. emove the /8" ( mm) field supplied fitting and reinstall the pipe plug removed in Step.

7 Dual Fuel Supplemental Manual Gas connections (continued) ANING Do not check for gas leaks with an open flame -- use the bubble test. Failure to use the bubble test or check for gas leaks can cause severe personal injury, death, or substantial property damage.. urn on the gas supply at the manual gas valve.. urn the power switch to the ON position. 6. Adjust the temperature set point on the control panel of the SMA OUCH control module to the desired water temperature so the appliance will call for heat. 7. Check burner performance by cycling the system while you observe burner response. he burner should ignite promptly. Flame pattern should be stable. urn system off and allow burner to cool, then cycle burner again to ensure proper ignition and flame characteristics. 8. epeat Steps - 7 for both natural and LP gas supply. Gas Pressure he gas pressure must remain between inches w.c. (.99 kpa) minimum and inches w.c. (. kpa) maximum for Natural gas and between inches w.c. (.99 kpa) minimum and inches w.c. (. kpa) maximum for LP gas during standby (static) mode and while in operating (dynamic) mode. If an in-line regulator is used, it must be a minimum of 0 feet ( m) from the Crest boiler. It is very important that the gas line is properly purged by the gas supplier or utility company. Failure to properly purge the lines or improper line sizing, will result in ignition failure. Figure - Inlet Gas Supply Check_Natural Ignition problems are especially noticeable in NE LP installations and also in empty tank situations. his can also occur when a utility company shuts off service to an area to provide maintenance to their lines. Gas valve replacement he gas valve MUS NO be replaced with a conventional gas valve under any circumstances. As an additional safety feature, the gas valves have flanged connections to the venturis and blowers. ANING ANING Failure to follow all precautions could result in fire, explosion, or death! DO NO adjust or attempt to measure gas valve outlet pressure. Attempting to alter or measure the gas valve outlet pressure could result in damage to the valve, causing potential severe personal injury, death, or substantial property damage. Figure - Inlet Gas Supply Check_Propane IMG0006 7

8 Dual Fuel Supplemental Manual Start-up Final checks before starting the boiler ead the Crest Service Manual to familiarize yourself with SMA OUCH control module operation. ead this manual, page 9 for proper steps to start boiler. Verify the boiler and system are full of water and all system components are correctly set for operation. Verify the preparation procedures of Section 9 of the Crest Installation and Operation Manual have been completed. Verify electrical connections are correct and securely attached. Inspect vent piping and air piping for signs of deterioration from corrosion, physical damage or sagging. Verify air piping and vent piping are intact and correctly installed per this manual. Start the boiler Check vent piping and air piping. Check for gastight seal at every connection, seam of air piping, and vent piping. Venting system must be sealed gastight ANING to prevent flue gas spillage and carbon monoxide emissions, which will result in severe personal injury or death. Check gas piping. Check around the boiler for gas odor following the procedure in the Crest Installation and Operation Manual (connecting gas supply piping). ANING If you discover evidence of any gas leak, shut down the boiler at once. Find the leak source with a bubble test and repair immediately. Do not start the boiler again until corrected. Failure to comply could result in severe personal injury, death, or substantial property damage.. ead and follow the Operating instructions in FIG. -, page 9. If boiler does not start correctly. Check for loose connections, blown fuse or service switch off?. Is external limit control (if used) open? Is boiler water temperature above 00 F (9 C)?. Is the boiler receiving a call for heat?. Is gas turned on at meter and boiler?. Is incoming gas pressure less than inches w.c. (.99 kpa)? If none of the above corrects the problem, refer to the roubleshooting Section of the Crest Service Manual. Check system and boiler Check water piping. Check system piping for leaks. If found, shut down the boiler and repair immediately. (See ANINGS in the Crest Installation and Operation Manual (startup) regarding failure to repair leaks.). Vent any remaining air from the system using manual vents. Air in the system will interfere with circulation and cause heat distribution problems and noise. 8

9 Dual Fuel Supplemental Manual Start-up (continued) Figure - Operating Instructions FO YOU SAFEY EAD BEFOE OPEAING ANING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury, or loss of life. A. his appliance does not have a pilot. It is equipped with an ignition device which automatically lights the burner. Do not try to light the burner by hand. B. BEFOE OPEAING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. HA O DO IF YOU SMELL GAS Do not try to light any appliance. Do not touch any electric switch; do not use any phone in your building. Immediately call your gas supplier from a neighbor s phone. Follow the gas supplier s instructions. If you cannot reach your gas supplier, call the fire department. C. Use only your hand to turn the gas control knob. Never use tools. If the handle will not turn by hand, don t try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion. D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the applianc e and to replace any part of the control system and any gas control which has been under water.. SOP! ead the safety information above on this label.. Set the thermostat to lowest setting.. urn off all electric power to the applianc e.. his appliance is equipped with an ignition device which automatically lights the burner. Do not try to light the burner by hand.. emove front door. 6. urn gas shutoff valve counterclockwise to OFF. Handle will be perpendicular to pipe. Do not force. 7. ait five () minutes to clear out any gas. If you then smell gas, SOP! Follow B in the safety information above this label. If you don t smell gas, go to next step.. Set the thermostat to lowest setting.. urn off all electric power to the appliance if service is to be performed.. emove front door. OPEAING INSUCIONS O UN OFF GAS O APPLIANCE 8. urn gas shutoff valve clockwise to ON. Handle will be parallel to pipe. 9. Install front door. 0. urn on all electric power to appliance.. Set thermostat to desired setting.. If the appliance will not operate, follow the instructions o urn Off Gas o Appliance and call your service technician or gas supplier.. urn gas shut off valve counterclockwise to OFF. Handle will be perpendicular to pipe. Do not force.. Install front door. L 00 EV B 9

10 Dual Fuel Supplemental Manual Start-up Check flame and combustion A flame and combustion check NOICE must be performed on natural gas and then repeated on propane.. urn the main power off to the boiler by placing the On/Off switch in the OFF position.. emove the flue temperature sensor from the flue collector. Note: Combustion measurements will be made at this point.. urn the main power on to the boiler by placing the On/Off switch in the ON position.. Navigate to the Service Maintenance Screen from the Home Screen by pressing the SEUP button, enter the installer password, and then using the scrolling menu feature on the left side, scroll down to the SEVICE MAINENANCE button.. On the Service Maintenance Screen place heater into Service Mode by selecting the SA button, then selecting Set Gas Valve - High. 0. epeat the same procedure for propane gas. eference the Dual Fuel Switching Instructions on pages 0 and of this manual.. urn the main power off to the boiler and replace the flue temperature sensor into the flue pipe connection.. Place the boiler back into normal operation. ANING You must replace the flue gas temperature sensor to prevent flue gas spillage into the room. Failure to comply could result in severe personal injury, death, or substantial property damage. Dual fuel switching instructions. urn the main power off to the boiler by placing the On/Off switch in the OFF position (FIG. s -A and -B).. Using the fuel selector switch (FIG. s -A and -B), select the desired fuel. Figure -A Fuel Selector Switch - Models Insert the probe from a combustion analyzer into the hole left by the removal of the flue temperature sensor. 7. Once the heat exchanger has modulated up to rate, measure the combustion. he values should be in the range listed in able A. CO levels should be less than 00 ppm for a properly installed unit. If the combustion is not within range reference the roubleshooting Section in the Crest Service Manual for possible causes and corrective actions. MAIN POE able A Flue Products Chart Gas Valve Natural Gas Propane CO O CO O - High.% -.%.% -.8%.% - 6.8% 0.% -.% NAUAL PESONALIY I.D. IMG0006 POPANE PESONALIY I.D. FUEL SELECION - High 7.8% - 8.6%.6% - 7.% 9.% -.0%.% - 6.6% 8. After Gas Valve is set, repeat the same procedure for the second gas train by selecting Set Gas Valve - High on the Service Screen. 9. Once the heater analysis is complete, test the safety shutoff device by turning the manual shutoff valve to the OFF position and ensuring that the heater shuts down and registers an alarm. Open the manual shutoff valve and reset the control. NAUAL IMG0006 POPANE DEAIL 0

11 Dual Fuel Supplemental Manual Start-up (continued) Figure -B Fuel Selector Switch - Models POPANE PESONALIY I.D.. urn off all ball valves ( total) for the fuel not in use (FIG. -). Figure - Ball Valves NAUAL PESONALIY I.D. IMG00 MAIN POE POPANE FUEL SELECION NAUAL POPANE NAUAL IMG0006 DEAIL IMG0006. urn on the ball valves for the ones in use ( total).. urn the main power ON. 6. Using the ouch Screen, accept the appropriate personality identification as shown in FIG. -. Figure - Personality Plug Screen

12 Dual Fuel Supplemental Manual Diagrams Figure - iring Diagram_. -. Models BOX DEPICS OPIONAL IEMS! ANING BOX DEPICS DUAL SENSO SINGLE HOUSING DISCONNEC POE BEFOE SEVICING MODBUS A OPION B AE + OU - BOILE + PUMP OU - SYSEM EUN SENSO SYSEM SUPPLY SENSO ANK SENSO OUDOO SENSO BMS + IN - SYSEM + PUMP IN - A CASCADE B LAGE CONNECION BOAD 7 CN6-8 CN6-9 CN6-0 CN- CN-6 CN-7 CN- 6 CN- 7 CN- 8 CN- 9 CN-0 0 CN-9 CN-8 CN- CN- CN- CN X- X- X- GY X6- X6- P X6- X- X- X- B O O/ P Y/ INLE SENSO / OULE SENSO (S9) INEGAED CONOL X8-0 X8-0 X7-8 X7-7 X8- X8- X8- X8- X8- X8- X8-6 X8-6 X8-7 X8-7 X8-8 X8- X8- X8-8 ON/OFF 0V SUPPLY L GND N LO VOLAGE 0 VAC HIGH VOLAGE.A EACH MAX SYSEM PUMP CONACO BOILE PUMP CONACO DH PUMP CONACO JUNCION BOX LCD DISPLAY OULE SENSO (S) FLUE SENSO FLUE SENSO (S0) GY X8- X8- X8-9 X-6 X- X- X0- X0- X- X- P G LG CON BD CN6- CN6- P CN6- GY V J0 J J J6 E GND J COMMUNICAION CONOL BOAD 8 J7 S USB CAE J8 J9 J7 J IFI DONGLE OPIONAL USB/IFI EXENSION CAE OPIONAL EHENE CAE PE-MIX SENSO (S) PE-MIX SENSO (S) PE-MIX SENSO (S) PE-MIX SENSO (S) GY B X7- X7- X7- X7-6 X X- X0- X0- X0- X0-6 X6-8 X6-8 X-8 GY O O O/ O/ SMALL NAUAL VALVE / / LAGE NAUAL VALVE SMALL POPANE VALVE LAGE POPANE VALVE ALAM CONACS UNIME CONACS ANK HEMOSA ENAE LOUVE POVING VAC LOUVE ELAY COIL SMALL CONNECION BOAD CN- CN- CN-6 CN- CN-0 CN- CN-9 CN-8 CN-7 CN- CN- CN- HIGH LIMI O O B Y O Y X- X- X- X- X6- X6- X6- X6- X6-0 X6- X6- X6-9 X6-7 X- X- X- SMALL OE ELAY LAGE OE ELAY / B K/ / / OE (SMALL) OE (LAGE) G/ LCO BOAD LCO POBE ES O/ O/ LCO ESE O O J-6 J- J- J- J- J- J- O X6- X- X-7 X-0 X- X- SPAK GENEAO P FLUE DAMPE ANSFOME FLAME SENSE SPAK OD FLAME SENSE POPANE LGPS GPS GPS O O B NAUAL LGPS X6- Y FLUE DAMPE M GND O OE POVING (LAGE) X6- X- O OE POVING (SMALL) X6- OCKED FLUE OCKED DAIN P X- X6-6 V ANSFOME POPANE LIGH NAUAL LIGH "X" OCK IING IS MODEL DEPENDEN X- X-7 X- X-8 X- X-9 X- X-0 X- X- X-6 X- X USB INEFACE Y Notes:. All wiring must be installed in accordance with: local, state, provincial and national code requirements per either N.E.C. in USA or C.S.A. in Canada.. If any original equipment wire as supplied with the appliance must be replaced, it must be replaced with wire having same wire gauge (AG) and rated for a minimum of 0 C. Exceptions: eplacement high vo ltage spark lead and ribbon cables must be purchased from the factory. Use of a non-approved spark lead or ribbon cables can lead to operational problems which could result in non-repairable damage to the integrated controller or other components.. Actual connector block locations may vary from those shown on diagrams. efer to actual components for proper connector block locations when using diagrams to troubleshoot unit EV A

13 Dual Fuel Supplemental Manual Diagrams (continued) Figure - Ladder Diagram_. -. Models 0VAC NEUAL JUNCION BOX EMINAL SIP EMINAL SIP 0V SUPPLY "L" 0V SUPPLY "N" INEGAED CONOL X- ON/OFF.A EACH MAX X- EMINAL SIP GOUND X-6 F F X-. A.0 A SYSEM PUMP SYSEM PUMP ELAY CONACO X- INEGAED CONOL BOILE PUMP BOLIE PUMP X8-0 ELAY CONACO X- X8-0 DH PUMP DH PUMP ELAY CONACO X-8 X8- SMALL OE ELAY X7-8 X- LAGE OE ELAY X7-7 SMALL GAS X0- VALVE ELAY X0- POPANE NAUAL X8- LAGE GAS VALVE ELAY X0- POPANE X8- NAUAL LAGE GAS VALVE ELAY X0-6 X8- SMALL GAS X8- VALVE ELAY X0- X8- X0- FLAME X8- X- SENSE X8-6 X-7 SPAK OD SPAK X8-6 X-0 GENEAO FLAME X8-7 X- SENSE X8-7 X6- X- X- X- BOX DEPICS OPIONAL IEMS BOX DEPICS DUAL SENSO SINGLE HOUSING! ANING DISCONNEC POE BEFOE SEVICING LO VOLAGE 0 VAC HIGH VOLAGE LAGE CONNECION BOAD X6- CN6- X6- CN6- X6- CN6-7 8 A MODBUS CN-6 9 B OPION 0 CN-7 + AE - OU CN- + BOILE - PUMP OU CN- SYSEM EUN 6 SENSO CN- 7 SYSEM SUPPLY 8 SENSO CN- 9 ANK 0 SENSO CN-0 OUDOO SENSO CN- CN-9 + BMS - IN CN-8 + SYSEM 6 - PUMP IN CN- 7 8 A CN- CASCADE 9 B 0 CN- X6- X- X USB INEFACE X6-0 X- X8- X8- X8-8 INLE SENSO CN- SMALL OE ELAY LAGE OE ELAY SMALL OE LAGE OE X8- X8- X8-9 OULE SENSO (S9) OULE SENSO (S) FLUE SENSO X- X- X- FLUE DAMPE ANSFOME X7- X7- X7- X7-6 FLUE SENSO (S0) PE-MIX SENSO (S) PE-MIX SENSO (S) PE-MIX SENSO (S) FLUE DAMPE M PE-MIX SENSO (S) X6-8 SMALL OE X6-9 V ANSFOME X6-7 X6-8 LCD DISPLAY LCO POBE ES J-6 J- J- J- X- X- LAGE OE IFI DONGLE LCO ESE J- LCO BOAD J- J- POPANE LIGH NAUAL LIGH X6- POPANE LGPS GPS GPS NAUAL LGPS X6- OE POVING (LAGE) X6- OE POVING (SMALL) X- OCKED FLUE X6-6 OCKED DAIN X- X-7 X- X-8 X- X-9 "X" OCK IING IS MODEL X- DEPENDAN INEGAED CONOL X- X- X- X- X6- X6- X6- X6- X6- CN- CN- CN-6 CN- CN-0 CN- CN-9 CN-8 CN-7 CN- HIGH LIMI CN- X LG CON BD 8 USB CAE CN6- J6 J7 S J0 J8 CN6- J9 CN6- J7 J J OPIONAL USB/IFI J J EXENSION CAE V E GND OPIONAL EHENE CAE IBBON CAE ALAM CONACS UNIME CONACS ANK HEMOSA ENAE LOUVE POVING VAC LOUVE ELAY COIL X-0 CN- X- SMALL CONNECION BOAD X- X-6 X- Notes:. All wiring must be installed in accordance with: local, state, provincial and national code requirements per either N.E.C. in USA or C.S.A. in Canada.. If any original equipment wire as supplied with the appliance must be replaced, it must be replaced with wire having same wi re gauge (AG) and rated for a minimum of 0 C. Exceptions: eplacement high voltage spark lead and ribbon cables must be purchased from the factory. Use of a non-approved spark lead or ribbon cables can lead to operational problems which could result in non-repairable damage to the integrated controller or other components.. Actual connector block locations may vary from those show n on diagrams. efer to actual components for proper connector block locations when using diagrams to troubleshoot unit EV A

14 Dual Fuel Supplemental Manual Diagrams (continued) Figure - iring Diagram_.0 Model BOX DEPICS OPIONAL IEMS BOX DEPICS DUAL SENSO SINGLE HOUSING! ANING DISCONNEC POE BEFOE SEVICING MODBUS OPION A B AE + OU - BOILE + PUMP OU - SYSEM EUN SENSO SYSEM SUPPLY SENSO ANK SENSO OUDOO SENSO BMS + IN - SYSEM + PUMP IN - A CASCADE B LAGE CONNECION BOAD 7 CN6-8 CN6-9 CN6-0 CN- CN-6 CN-7 CN- 6 CN- 7 CN- 8 CN- 9 CN-0 0 CN-9 CN-8 CN- CN- CN- CN X- X- X- GY X6- X6- P X6- X- X- X- B O O/ P Y/ INLE SENSO OULE SENSO (S9) / INEGAED CONOL X8-0 X8-0 X7-8 X7-7 X8- X8- X8- X8- X8- X8- X8-6 X8-6 X8-7 X8-7 X8-8 X8- X8- X8-8 08V Ø N L L L LO VOLAGE 0 VAC HIGH VOLAGE.A EACH MAX SYSEM PUMP CONACO BOILE PUMP CONACO DH PUMP CONACO JUNCION BOX OULE SENSO (S) X8- LG CON BD CN6- CN6- P CN6- GY V LCD DISPLAY J6 J7 J0 J8 J9 J7 J J J J E GND COMMUNICAION CONOL BOAD 8 S IFI DONGLE USB CAE OPIONAL USB/IFI EXENSION CAE OPIONAL EHENE CAE FLUE SENSO FLUE SENSO (S0) PE-MIX SENSO (S) PE-MIX SENSO (S) PE-MIX SENSO (S) PE-MIX SENSO (S) GY GY B X8- X8-9 X7- X7- X7- X7-6 X X-6 X- X- X0- X0- X- X- X- X0- X0- X0- X0- X0-6 P O ON/OFF G O/ O/ SMALL SMALL NAUAL POPANE VALVE VALVE / / LAGE LAGE NAUAL POPANE VALVE VALVE GN ALAM CONACS UNIME CONACS ANK HEMOSA ENAE LOUVE POVING VAC LOUVE ELAY COIL SMALL CONNECION BOAD CN- CN- CN-6 6 CN- 7 CN-0 8 CN- 9 CN-9 0 CN-8 CN-7 CN- CN- CN- 6 Y O O B Y O HIGH LIMI X- X- X- X- X6- X6- X6- X6- X6-0 X6- X6- X6-8 X6-8 X-8 X6-9 X6-7 X- X- X- GY / / / OE (SMALL) OE (LAGE) LCO POBE LCO BOAD J-6 J- ES J- O O/ O/ J- LCO ESE J- O J- O J- POPANE LGPS GPS GPS O O B NAUAL LGPS O OE POVING (LAGE) X6- X6- X6- X- X-7 X-0 X- X- X- SPAK GENEAO P FLUE DAMPE ANSFOME Y O FLAME SENSE SPAK OD FLAME SENSE FLUE DAMPE M GND OE POVING (SMALL) X6- OCKED FLUE P X- V ANSFOME OCKED DAIN POPANE LIGH NAUAL LIGH "X" OCK IING IS MODEL DEPENDEN X6-6 X- X-7 X- X-8 X- X-9 X- X-0 X- X- X-6 X- X USB INEFACE Y Notes:. All wiring must be installed in accordance with: local, state, provincial and national code requirements per either N.E.C. in USA or C.S.A. in Canada.. If any original equipment wire as supplied with the appliance must be replaced, it must be replaced with wire having same wi re gauge (AG) and rated for a minimum of 0 C. Exceptions: eplacement high voltage spark l ead and ribbon cables must be purchased from the factory. Use of a non-approved spark lead or ribbon cables can lead to operational problems which could re sult in non-repairable damage to the integrated controller or o ther components.. Actual connector block locations may vary from those shown on diagrams. efer to actual components for proper connector block locations when using diagrams to troubleshoot unit EV C

15 X- X- X- X6- X6- X6- Dual Fuel Supplemental Manual Diagrams (continued) Figure - Ladder Diagram_.0 Model L L L EMINAL SIP 08V O SUPPLY JUNCION BOX EMINAL SIP 08V SUPPLY "N" NEUAL BOX DEPICS OPIONAL IEMS BOX DEPICS DUAL SENSO SINGLE HOUSING! ANING DISCONNEC POE BEFOE SEVICING ON/OFF INEGAED CONOL X- X- X-6 F F X-. A.0 A SYSEM PUMP ELAY X- BOILE PUMP ELAY X- DH PUMP ELAY X-8 X- SMALL GAS X0- VALVE ELAY X0- LAGE GAS VALVE ELAY X0- LAGE GAS VALVE ELAY X0-6 SMALL GAS VALVE ELAY X0- X0- X- X-7 X-0 X- X6- X6- X6-0 X X- X- USB INEFACE.A EACH MAX EMINAL SIP SYSEM PUMP CONACO BOILE PUMP CONACO DH PUMP CONACO SMALL OE ELAY LAGE OE CONACO POPANE NAUAL POPANE NAUAL FLAME SENSE SPAK OD SPAK GENEAO FLAME SENSE GOUND INEGAED LAGE CONOL CONNECION BOAD X8-0 CN6- X8-0 CN6- X8- CN6-7 8 X7-8 CN X7-7 CN-7 X8- CN- X8- CN- 6 X8- CN- 7 8 X8- CN- 9 0 X8- CN-0 X8- CN- CN-9 X8-6 CN-8 6 X8-6 CN- 7 8 X8-7 CN- 9 0 X8-7 CN- X8-8 CN- X8- INLE SENSO X8-8 LO VOLAGE 0 VAC HIGH VOLAGE A B MODBUS OPION + AE - OU + BOILE - PUMP OU SYSEM EUN SENSO SYSEM SUPPLY SENSO ANK SENSO OUDOO SENSO + BMS - IN + SYSEM - PUMP IN A B CASCADE SMALL OE ELAY SMALL OE X8- X8- OULE SENSO (S9) OULE SENSO (S) X- LAGE OE LAGE OE CONACO X- X- FLUE DAMPE ANSFOME X8-9 X7- X7- X7- X7-6 FLUE SENSO FLUE SENSO (S0) PE-MIX SENSO (S) PE-MIX SENSO (S) PE-MIX SENSO (S) PE-MIX SENSO (S) FLUE DAMPE M X6-8 X6-9 SMALL OE V ANSFOME X6-7 X6-8 LCD DISPLAY J-6 J- X- LAGE OE LCO POBE ES J- J- X- IFI DONGLE LCO ESE J- LCO BOAD J- POPANE LIGH NAUAL LIGH OE POVING (LAGE) OE POVING (SMALL) OCKED FLUE OCKED DAIN POPANE LGPS NAUAL LGPS "X" OCK IING IS MODEL DEPENDEN GPSGPS J- X6- X6- X6- X- X6-6 X- X-7 X- X-8 X- X-9 X- INEGAED CONOL X- X- X- X- X6- X6- X6- X6- X6- CN- CN- CN-6 CN- CN-0 CN- CN-9 CN-8 CN-7 CN- HIGH LIMI CN- X LG CON BD CN6- J6 J7 J0 J8 CN6- J9 CN6- J7 J J J J 8 S USB CAE OPIONAL USB/IFI EXENSION CAE V E GND OPIONAL EHENE CAE IBBON CAE ALAM CONACS UNIME CONACS ANK HEMOSA ENAE LOUVE POVING VAC LOUVE ELAY COIL X-0 X- CN- SMALL CONNECION BOAD X- X-6 X- Notes:. All wiring must be installed in accordance with: local, state, provincial and national code requirements per either N.E.C. in USA or C.S.A. in Canada.. If any original equipment wire as supplied with the applianc e must be replaced, it must be replaced with wire having same wire gauge (AG) and rated for a minimum of 0 C. Exceptions: eplacement high voltage spark lead and ribbon cables must be purchased from the factory. Use of a non-approved spark lead or ribbon cables can lead to operational problems which could result in non-repairable damage to the integrated controller or other components.. Actual connector block locations may vary from those shown on diagrams. efer to actual components for proper connector block locations when using diagrams to troubleshoot unit EV A

16 Dual Fuel Supplemental Manual Diagrams (continued) Figure - iring Diagram_.0 Model BOX DEPICS OPIONAL IEMS BOX DEPICS DUAL SENSO SINGLE HOUSING! ANING DISCONNEC POE BEFOE SEVICING MODBUS A OPION B AE + OU - BOILE + PUMP OU - SYSEM EUN SENSO SYSEM SUPPLY SENSO ANK SENSO OUDOO SENSO BMS + IN - SYSEM + PUMP IN - A CASCADE B LAGE CONNECION BOAD 7 CN6-8 CN6-9 CN6-0 CN- CN-6 CN-7 CN- 6 CN- 7 CN- 8 CN- 9 CN-0 0 CN-9 CN-8 CN- CN- CN- CN X- X- X- GY X6- X6- P X6- X- X- X- B O O/ P Y/ INLE SENSO OULE SENSO (S9) / INEGAED CONOL X8-0 X8-0 X7-8 X7-7 X8- X8- X8- X8- X8- X8- X8-6 X8-6 X8-7 X8-7 X8-8 X8- X8- X8-8 LO VOLAGE 0 VAC HIGH VOLAGE 08V N L L L.A EACH MAX SYSEM PUMP CONACO BOILE PUMP CONACO DH PUMP CONACO JUNCION BOX OULE SENSO (S) FLUE SENSO X8- X8- ON/OFF LG CON BD CN6- CN6- P CN6- GY V J0 J J LCD DISPLAY J6 E GND J COMMUNICAION CONOL BOAD 8 J7 S USB CAE J8 J9 J7 J IFI DONGLE OPIONAL USB/IFI EXENSION CAE OPIONAL EHENE CAE FLUE SENSO (S0) PE-MIX SENSO (S) PE-MIX SENSO (S) PE-MIX SENSO (S) PE-MIX SENSO (S) GY GY B X8-9 X7- X7- X7- X7-6 XX X-6 X- X- X0- X0- X- X- X- X0- X0- X0- X0-6 P O O G O/ O/ SMALL NAUAL VALVE / / LAGE NAUAL VALVE GN SMALL POPANE VALVE LAGE POPANE VALVE SMALL CONNECION BOAD ALAM CONACS UNIME CONACS ANK HEMOSA ENAE LOUVE POVING VAC LOUVE ELAY COIL CN- CN- CN-6 CN- CN-0 CN- CN-9 CN-8 CN-7 CN- CN- CN- HIGH LIMI LCO BOAD O O B Y O Y X- X- X- X- X6- X6- X6- X6- X6-0 X6- X6- X6-8 X6-8 X-8 X6-9 X6-7X X- X- X- GY / / / OE (SMALL) OE (LAGE) LCO POBE O/ ES O/ LCO ESE O O POPANE LGPS O NAUAL LGPS OE POVING (LAGE) J-6 J- J- J- J- J- J- O O GPS GPS O B X6- X6- X6- X- X-7 X-0 X- X- X- SPAK GENEAO P FLUE DAMPE ANSFOME Y O FLAME SENSE SPAK OD FLAME SENSE FLUE DAMPE M GND OE POVING (SMALL) X6- OCKED FLUE P X- V ANSFOME X6-6 OCKED DAIN POPANE LIGH NAUAL LIGH "X" OCK IING IS MODEL DEPENDEN X- X-7 X- X-8 X- X-9 X- X-0 X- X USB INEFACE Y X- X-6 X- 6 Notes:. All wiring must be installed in accordance with: local, state, provincial and national code requirements per either N.E.C. in USA or C.S.A. in Canada.. If any original equipment wire as supplied with the appliance must be replaced, it must be replaced with wire having same wire gauge (AG) and rated for a minimum of 0 C. Exceptions: eplacement high vo ltage spark lead and ribbon cables must be purchased from the factory. Use of a non-approved spark lead or ribbon cables can lead to operational problems which could result in non-repairable damage to the integrated controller or other components.. Actual connector block locations may vary from those shown on diagrams. efer to actual components for proper connector block locations when using diagrams to troubleshoot unit EV A

17 Dual Fuel Supplemental Manual Diagrams (continued) Figure -6 Ladder Diagram_.0 Model L L L EMINAL SIP 08V Ø SUPPLY JUNCION BOX EMINAL SIP 08V SUPPLY "N" NEUAL BOX DEPICS OPIONAL IEMS BOX DEPICS DUAL SENSO SINGLE HOUSING! ANING DISCONNEC POE BEFOE SEVICING ON/OFF INEGAED CONOL X-.A EACH MAX X- EMINAL SIP X-6 F F X-. A.0 A SYSEM PUMP SYSEM PUMP ELAY CONACO X- BOILE PUMP BOILE PUMP ELAY CONACO X- DH PUMP DH PUMP ELAY CONACO X-8 X- SMALL OE CONACO LAGE OE CONACO SMALL GAS X0- VALVE ELAY X0- POPANE NAUAL LAGE GAS VALVE ELAY X0- POPANE NAUAL LAGE GAS VALVE ELAY X0-6 SMALL GAS VALVE ELAY X0- X0- FLAME X- SENSE X-7 SPAK OD SPAK X-0 GENEAO FLAME X- SENSE X6- GOUND INEGAED CONOL X8-0 X8-0 X8- X7-8 X7-7 X8- X8- X8- X8- X8- X8- X8-6 X8-6 X8-7 X8-7 X- X- X- X6- X6- X6- LO VOLAGE 0 VAC HIGH VOLAGE LAGE CONNECION BOAD CN6- CN6- CN6-7 8 A MODBUS CN-6 9 B OPION 0 CN-7 + AE - OU CN- + BOILE - PUMP OU CN- SYSEM EUN 6 SENSO CN- 7 SYSEM SUPPLY 8 SENSO CN- 9 ANK 0 SENSO CN-0 OUDOO SENSO CN- CN-9 + BMS - IN CN-8 + SYSEM 6 - PUMP IN CN- 7 8 A CN- CASCADE 9 B 0 CN- X6- X- X USB INEFACE X6-0 X- X8-8 CN- X8- INLE SENSO X8-8 SMALL OE CONACO SMALL OE X8- X8- OULE SENSO (S9) OULE SENSO (S) X- LAGE OE LAGE OE CONACO X- X- FLUE DAMPE ANSFOME X8-9 X7- X7- X7- X7-6 FLUE SENSO FLUE SENSO (S0) PE-MIX SENSO (S) PE-MIX SENSO (S) PE-MIX SENSO (S) FLUE DAMPE M PE-MIX SENSO (S) X6-8 SMALL OE X6-9 V ANSFOME X6-7 X6-8 LCD DISPLAY LCO ES POBE LCO ESE J-6 J- J- LCO BOAD J- J- J- X- X- LAGE OE IFI DONGLE J- POPANE LIGH NAUAL LIGH X6- POPANE LGPS GPS GPS NAUAL LGPS X6- OE POVING (LAGE) X6- OE POVING (SMALL) X- OCKED FLUE X6-6 OCKED DAIN X- X-7 X- X-8 X- X-9 "X" OCK IING IS MODEL X- DEPENDEN INEGAED CONOL X- X- X- X- X6- X6- X6- X6- X6- CN- CN- CN-6 CN- CN-0 CN- CN-9 CN-8 CN-7 CN- HIGH LIMI CN- X LG CON BD 8 S USB CAE CN6- J6 J7 J0 J8 CN6- J9 CN6- J7 J J OPIONAL USB/IFI J J EXENSION CAE V E GND OPIONAL EHENE CAE IBBON CAE ALAM CONACS UNIME CONACS ANK HEMOSA ENAE LOUVE POVING VAC LOUVE ELAY COIL X-0 X- CN- SMALL CONNECION BOAD X- X-6 X- Notes:. All wiring must be installed in accordance with: local, state, provincial and national code requirements per either N.E.C. in USA or C.S.A. in Canada.. If any original equipment wire as supplied with the applianc e must be replaced, it must be replaced with wire having same wire gauge (AG) and rated for a minimum of 0 C. Exceptions: eplacement high voltage spark lead and ribbon cables must be purchased from the factory. Use of a non-approved spark lead or ribbon cables can lead to operational problems which could result in non-repairable damage to the integrated controller or other components.. Actual connector block locations may vary from those shown on diagrams. efer to actual components for proper connector block locations when using diagrams to troubleshoot unit EV A 7

18 Dual Fuel Supplemental Manual Notes 8

19 Dual Fuel Supplemental Manual Notes 9

20 evision Notes: evision A (ECO #C088) initial release. evision B (EC) #C09) reflects the update of wiring and ladder diagrams on pages and. evision C (ECO C68) reflects the addition of models.0 and.0. evision D (Change #000009) reflects the removal of Models. and.0 along with updates to the control. FBD-SUP_MM #0060_DI # ev D 0/