TB 42. Low maintenance effort saves on time and costs. High variability for vehicle types, construction and expan- sion options

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1 TB 42 TB 42 commercial vehicle wash for automatic exterior cleaning. The 3-brush gantry allows a washing height of 4.25 m and offers total flexibility for different vehicle sizes and types. 1 Low maintenance effort saves on time and costs 3 High variability for vehicle types, construction and expan- Tried-and-tested belt or direct drives make lubrication of the system unnecessary. sion options Universal CAN bus control for easy installation and individual expansion options. 2 High user-friendliness makes working processes faster and easier Large, clear and robust control panel with intuitive user interface which can be used while wearing work gloves.

2 TECHNICAL DATA AND EQUIPMENT TB 42 Technical data Order no. EAN code Washing height mm 4250 System height without splash guard mm 5189 System height with splash guard mm 5247 System width without splash guard mm 4830 System width with splash guard mm 5000 Fresh water connection, volume l/min 100 Fresh water connection, pressure bar 4 / 6 Compressed air (volume) l/min 500 Compressed air (pressure) bar 6 / 8 Power input kw 5.3 Current type Ph / V / Hz 3 / 400 / 50

3 2 Water recycling ABS ventilation Ventilation pump with air injector. For ventilation of the pump storage basin and avoidance of odour problems. ABS wastewater withdrawal Additional swimmer switch including installation material for connection to the WRP control. ABS immersion pump WRP Immersion pump with swimmer switch for the WRP 8000 water recycling system. Includes device for attaching to the wall of the pump storage basin. ABS immersion pump WRP Immersion pump with swimmer switch for the WRP water recycling system. Includes device for attaching to the wall of the pump storage basin. ABS fresh water supply, WRP 8000 ABS fresh water supply, WRP Attachment kit for filling the recycled water tank with fresh water (when there is a water shortage) ABS stand control cabinet Base for control cabinet WRP 8000, WRP or ABS supply pump. Add-on kit tank recycling water l Add on conductivity measurement WRP Add-on kit box add-on Assembly kit WRP Assembly kit WRP Add-on kit conductivity WRP Pipelines kit 2000 l Pipelines kit 3000 l Hose for submersible pump WRP Immersion pump hose with 60 mm internal diameter the perfect connection of immersion pump and WRP system or WRP system and ABS recycled water tank. Available by the meter. Control cable pump pit - WRP Control cable for connecting the pump storage basin to the WRP system control cabinet. Available by the meter. Available accessories.

4 16 17 Operation panel Separate emergency switch off The gantry can be stopped immediately by using the emergency switch off in case of danger for people, vehicles or the gantry. Operation panel basic Max. 7 wash programs, multi allocation of push buttons, flash code on the start button shows the started wash program number. Operation panel advanced wash programs + stop via rotary switch dialable, additional wash program options can be selected by push buttons. Manual functions roof brush lifting/lowering, side brushes in/out and gantry forwards/backwards possible. All buttons are illuminated. 10 m cable for operation panel advanced 30 m cable for operation panel advanced 50 m cable for operation panel advanced 5 m cable for operation panel basic 10 m cable for operation panel basic 30 m cable for operation panel basic 50 m cable for operation panel basic High-pressure 60 bar High-pressure module 60/6 K2 II Installation material Voltage supply cable limited UV-resistant Can patch cable 100 m Gantry powder coated Anti storm device Pumps ABS tank plastics HD Modul CB Fresh water tank module with a capacity of 210 litres for supplying water to portal washing stations. It is installed on the pump module. Supply valve included. Connection tube 2" Kit for connecting the high-pressure module to an external buffer tank (e.g. water recycling system ARS tank). Fresh water tank module 210 l Specially developed 210 l fresh water tank in stainless steel to be mounted on top of the high-pressure pump rack. Including all connection hoses and float valves. Capacity: 210 l Under chassis wash The "High-pressure undercarriage wash (HD/UBW) changeover Switch valve HP-unit / UCW valve" attachment kit enables the supply of water for undercarriage and high-pressure washing for car portal washing stations via the same pump. Gate control Basic gate control Basic gate control is a basic transducer for gate opening and closing functions and can be adapted to any gate already installed on the premises. Available accessories.

5 27 29 Extension gate control basic, gate no. 1 Expansion of basic gate control, gate no Light barriers for drive-through check: optional expansion of the gate control of the second gate of the gantry car washes. Thermostat Thermostat for precise regulation of the ambient temperature. Depending on the values measured, the gate remains open or is closed automatically when temperatures become too low. Cable for thermostat Power cable connecting the thermostat for temperature-dependent operating mode switching to the gate control. Traffic lights External traffic light (green-redgreen) Floor mounted Brushes with round shaft Side brushes with PE-brushes, standard for TB 42 Side brushes with Carlite brush mixture standard for TB 42 Roof brush with PE-brushes Roof brush with Carlite-brushes Available accessories.

6 34 35, 38, 42, 45, 48 Energy supply Festooned cable up to 25 m travel rail length, wall mounted Festooned cable up to 19 m travel rail length, wall mounted Energy chain wide up to 32 m Energy chain wide up to 25 m Energy chain wide up to 19 m Energy chain wide up to 19 m Energy chain wide up to 19 m Energy chain wide up to 32 m Energy chain wide up to 25 m Energy chain wide up to 25 m Energy chain wide up to 32 m Energy chain small up to 19 m Energy chain small up to 19 m Energy chain up small to 19 m Energy chain small up to 25 m Energy chain small up to 25 m Energy chain small up to 25 m Energy chain small up to 32 m Energy chain small up to 32 m Energy chain small up to 32 m Carrier support column Carrier main column Available accessories.

7 58 Travel rails 2x 10 m travel rail set for short wash 2x 31 m travel rail set Underlay material for travel rails x 18 m travel rail set x 24 m travel rail set Travel rail extensions 2x 3 m travel rail extension set m travel way. Hot-galvanised special profile, 40 mm mounting height. The scope of delivery includes mounting and supporting material. The travel rails are directly fixed to the ground. The length of the travel rails depends on the length of the vehicles to be washed. The length is calculated by adding to the length of the longest vehicle to be washed approx. 6 m (for machine movements). The standard length of buses are 12 m and trucks are approximately 18 m long. 2x 1 m travel rail extension set m travel way. Hot-galvanised special profile, 40 mm mounting height. The scope of delivery includes mounting and supporting material. The travel rails are directly fixed to the ground. The length of the travel rails depends on the length of the vehicles to be washed. The length is calculated by adding to the length of the longest vehicle to be washed approx. 6 m (for machine movements). The standard length of buses are 12 m and trucks are approximately 18 m long. 2x 2 m travel rail extension set m travel way. Hot-galvanised special profile, 40 mm mounting height. The scope of delivery includes mounting and supporting material. The travel rails are directly fixed to the ground. The length of the travel rails depends on the length of the vehicles to be washed. The length is calculated by adding to the length of the longest vehicle to be washed approx. 6 m (for machine movements). The standard length of buses are 12 m and trucks are approximately 18 m long. 2x 6 m travel rail extension set Frost protection Extension intensive prespraying side Frost protection automatic Extension reclaimed water Assembly plate frost protection We recommend the assembly plate to ensure a well arranged installation of the frost protection components. Extension intensive prespraying side Antifreezing automatic high-pressure 2MP Extension 20 bar HP Extension reclaimed water Counter wash Light barrier for counter wash Support light barrier counter wash Available accessories.

8 97 98 High-pressure 20 bar All around HP with flat jet nozzles for TB 42/46/50 HD centrifugal pump 2MPa CR Intensive prespraying arch Extension intensive prespraying side fixed for TB 42, TB 46 and TB 50 Extension intensive prespraying for roof beam Holder blast pipe intensive cleaner HD 2 Cables, hoses for energy supply 55 m fresh / reclaimed water hose m hose for intensive prespraying m air hose UV-resistant m fresh / reclaimed water hose m air hose not UV-resistant m air hose UV-resistant m fresh / reclaimed water hose m high-pressure hose 60 bar UV-resistant 40 m high-pressure hose 20 bar UV-resistant 30 m high-pressure hose 60 bar UV-resistant 60 m air hose not UV-resistant m hose for intensive prespraying m supply cable limited UV-resistant m Can combi line UV-resistant m supply cable limited UV-resistant m Can combi line UV-resistant Cable 5x2,5 PUR 75m Cable 5x2,5 PUR 100m CAN multi-purpose cable 75m CAN multi-purpose cable 100m Light barriers Light barrier Light barrier for the vehicle positioning, mounted on the gantry. Necessary to operate the positioning light if safety switches are installed Light barrier for the vehicle positioning, mounted on the gantry. Necessary to operate the positioning light if no safety switch is installed. Available accessories.

9 108 Positioning light barriers mounted externally Floor mounted (column) Cable light barrier transmitter Cable light barrier receiver Rerinse arch Rerinse arch for TB The rerinse arch is applied as third arch and rinses the Rerinse arch for TB vehicle at the end of the wash program directly with fresh Rerinse arch for TB water. C-arch support Rerinse arch for TB The rerinse arch is applied as third arch and rinses the vehicle at the end of the wash program directly with fresh water. Guide rails Guide rails 3 m The hot-galvanised guide rails help the customer to position the vehicle correctly and protect the gantry against damages. Safety switches Safety switch gantry front left/ To avoid accidents and personal injuries safety switches right need to be installed. They always ensure keeping the safety Safety switch gantry rear left/right distance and stop the gantry in case of an emergency. Safety switch rear powdered Powder-coated safety button for the rear of the system. Safety switch rear 60 bar, stainless steel Signal device Kit of parts adaptor antifreezing TB Stainless steel safety button for the rear of the system. (60 bar) Distributor high-pressure For connecting an on-site HD pump, up to 20 bar (300 l/ min). Signal distributor cabinet with CAN nodes Main distribution cabinet/interface If third party components are adopted, the signal distributor delivers the necessary control signals. Main switch The main switch activates the supply voltage and can be used additionally as an emergency switch-off button. Interface (board A26) Main distribution cabinet (board A13) Under chassis wash Switch valve HP/UCW 20 bar Add-on kit subsoil washing 6MPa Additional operation panel with one illuminated button Floor mounted Light barrier UCW Control cable 5x Control cable 7x Water pressure increase system Supply pump module The plant can be equipped with a water pressure increase Supply pump system if the supply pressure on site is too low. The pump provides the plant with the required flow pressure of 4-6 bar. Available accessories.

10 Water tank 1000 l Water distributor Gantry switch off when dry running during brush wash Dosing pump foam CTH-switching (rerinse arch) Dosing pump CTH Reclaimed water (50/50) CTH-switching (rerinse arch) Dewatering of high pressure device Water distributor "100" Water distributor "100 CS" Water distributor "85-15 CS" Water distributor "85-15 S" Water distributor "100 S" Water distributor "100 C" Frost protection system Extension 60 bar HP Frost protection manual Prevents the plant and vehicles from suffering any damage Extension of manual antifreeze, caused by temperatures below 0 C. In case of frost, the high-pressure, side / underbody wash machine will stop the operation of further washes and will start a sequential blow out. Hoses, the water distributor and spray tubes will be emptied. Additionally, outlet valves which are located at bottom level of the water distributor open up after all water has been blown out. Thus possible water residue is prevented from causing any damage. The necessary compressed air needs to be supplied on site. There are two options regarding the frost protection: With a manual switch the operator gives the signal to blow out the basic machine. Additional controls Can patch cable 20 m Communication line between feed distributor which is installed Can patch cable 50 m at the energy chain and other components like frost protection and door control that are mounted in the technical room. Available accessories.

11 Control cable Control cable 3 x 1.5 mm² Connecting cable 3 x 1.5 mm². Available by the meter. Available accessories.

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