Only. Gives You the TechLock. System Advantage ASSEMBLY, DISASSEMBLY AND TROUBLESHOOTING INSTRUCTIONS FOR 3000 SERIES FONTAINE

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1 April 00 Only Gives You the TechLock System Advantage ASSEMBLY, DISASSEMBLY AND TROUBLESHOOTING INSTRUCTIONS FOR 000 SERIES FONTAINE C o n n e c t y o u r b u s i n e s s w i t h F O N T A I N E

April 00 Worn or Damaged Wear Ring Disassembly/Reassembly Refer to exploded view of assembly on page - to identify item numbers and parts Inspect the wear ring for damage and deterioration.

2 April 00 Worn or Damaged Wear Ring Disassembly/Reassembly Refer to exploded view of assembly on page - to identify item numbers and parts Inspect the wear ring for damage and deterioration. Over time, friction from the kingpin causes the wear ring to deteriorate. When the width of the wear ring (measured at the top of the ring from front to back) is less than. inches, it s time to replace it. Order repair kit part number KIT-RING-000. Disassembly: Remove the wear ring (item ) using an mm hex tool. Wear ring." Assembly: Insert the new wear ring, flat washers and hex socket button head screws (items,, & ) (Order KIT-RING-000 and use the new hardware provided in kit). Torque all wear ring fasteners to Nm ( ft lbs). Note: Do not over tighten. 000 SERIES REBUILD DISASSEMBLY Degrease fifth wheel before installing new parts. Refer to exploded view of assembly on page - to identify item numbers and parts Set the fifth wheel in the closed position. To do this rotate the jaw towards the front of the fifth wheel with a screw driver of adequate length to keep hands and fingers out of the throat of the wheel. This will partially close the wheel. Now pull out on the pull a small amount and complete the rotation of the jaw toward the front of the wheel. Allow the pull to go in slowly for the wheel to completely close. Remove the jaw spring (item ). Now remove the main springs (item ) from the pull (two springs acting as one). Remove the outer spring first (large spring) from the spring clip; then the inner spring (small spring) from the spring clip. Main spring Security clip Pull Rotate jaw counter clockwise toward front of wheel Jaw spring

3 000 SERIES REBUILD DISASSEMBLY (Cont.) April 00 Refer to exploded view of assembly on page - to identify item numbers and parts (item Remove the mm hex head bolt and lock nut (items, ) which secures the pull (item ) to the operating ). Remove the assembly. Hex head bolt & lock nut Pull wedge Remove pivot pin clip from pivot pin (items and 0) which attaches the operating (item ) to the locking (item ). Operating Pivot pin clip & pivot pin Remove the operating (item ) and locking wedge (item ) by pulling the operating to the open position. This will allow you to remove the operating from the wedge. Remove the wedge (item ). Turn the adjustment rod (item ) counter clockwise (outward) until it is even with the rod guide. This will eliminate interference when moving and installing the locking jaw. Operating Remove the pivot pin clip from the pivot pin (item ). Raise the top plate and remove the pivot pin (item 0) that secures the rotating locking jaw. Remove the rotating locking jaw. Pivot pin & pivot pin clip Locking wedge Rotating locking jaw Adjustment rod Rod guide Discard used hardware Do not reuse!

4 April SERIES REBUILD ASSEMBLY Adequate lubrication should be used. Before rebuilding the assembly, check to make sure that there are no cracks in the cross members or other components. Also check bracket pin holes to ensure they are not worn oversize (pins should fit snugly). Refer to exploded view of assembly on page - to identify item numbers and parts. Use part # KIT-RPR-000L. Insert the rotating locking jaw (item ) after applying a light coat of grease. Note: Insert the jaw so that the hole in the cover plate lines up with hole in the rotating jaw. Raise the fifth wheel and then insert the pivot pin (item 0) into the fifth wheel and then into the rotating jaw. Note: Make sure the notched portion of the pivot pin is inserted in to the fifth wheel first. Secure the pivot pin in place with a new pivot pin clip (item ). Pivot pin & pivot pin clip Insert the new pivot pin (item 0) into the locking wedge (item ) after applying a light coat of grease. Insert the locking wedge into the wheel. Move the locking wedge in behind the rotating locking jaw (item ). Now slide the locking wedge back toward the outside of the wheel. This will assist in installing the operating. Insert the end of the operating (item ) into the slot at the bottom of the fifth wheel and over the locking wedge pivot pin. Rotate the operating towards the center of the fifth wheel. This will slide the locking wedge behind the locking jaw. Operating Pivot pin Rotating locking jaw Locking wedge Attach the operating (item ) to the locking wedge using a pivot pin clip (item ) to secure the connection. Operating After applying a light coat of grease to the pivot points, insert the pull (item ) into the top plate. Attach the operating (item ) to the pull using new lock nut (item ). Note the orientation of the bolt (item ) the thread should be facing up. Do not over tighten. Hex head bolt & lock nut Pull Pivot pin clip & pivot pin

5 000 SERIES REBUILD ASSEMBLY (Cont.) April 00 Before rebuilding the assembly, check to make sure that there are no cracks in the cross members or other components. Also check bracket pin holes to ensure they are not worn oversize (pins should fit snugly). Refer to exploded view of assembly on page - to identify item numbers and parts. Make sure the wheel is completely closed. Attach the jaw spring (item ) to the rotating locking jaw. Now install the main springs (item ) (two springs acting as one), to the pull (item ). Install the inner spring first to the spring clip. Now install the outer spring to the spring clip. Main spring Open the fifth wheel, insert a " kingpin and close the fifth wheel. Turn the adjustment rod (item ) clockwise (inward) until it contacts the end of the locking wedge. Now turn the adjustment rod clockwise (inward) an additional complete revolutions. This will give the recommended 0. mm (.0") running clearance. Tighten the adjustment rod jam nut (item ). Wheel should operate freely and smoothly without binding or interference. AFTER COUPLING TO A TRAILER OR " KINGPIN INSERT THE SECURITY CLIP. Security clip Jaw spring Adjustment rod Under no circumstances should a fifth wheel be repaired or used if any component (cross member, saddle bearing, etc.) is cracked.

April 00 000 SERIES REBUILD Diagram SLTPL000 (Left Side Release Shown) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

6 April SERIES REBUILD Diagram SLTPL000 (Left Side Release Shown) Illustration SLTPL The Fontaine TechLock Superior Technology Delivers Superior Locking Performance System

$Hex Socket Button Head Screw, * () MXMM Pivot Pin * () Security Clip CLIP-000 () Pull Handle * () Bracket Liners LNR-000 () Hex Head Bolt, M X MM * () \ Operating Handle * () Nylok Nut, M * () Pivot$ * Only available in a Fontaine Parts Kit FFW Genuine KITS April 00 Item No.

* Only available in a Fontaine Parts Kit FFW Genuine KITS April 00 Item No.

7 000 SERIES KITS Item No. Description Part Number Quantity 0 Adjustment Rod Nut, M Square * () Adjustment Rod * () Bracket Pin PIN-000 () Bracket Retainer Pin PIN-P () Cotter Pin PIN-* () Wear Ring * () Flat Washer, M * () Hex Socket Button Head Screw, * () MXMM Pivot Pin * () Security Clip CLIP-000 () Pull Handle * () Bracket Liners LNR-000 () Hex Head Bolt, M X MM * () \ Operating Handle * () Nylok Nut, M * () Pivot Pin Clip * () Locking Wedge * () Rotating Locking Jaw * () Jaw Spring * () 0 Main Spring * () Not Pictured Bracket Bushings BSH-000 () Note: Available left side (driver s side) only. * Only available in a Fontaine Parts Kit FFW Genuine KITS April 00 Item No. Description Quantity KIT-OPR-000L 000 Series Operating Handle Kit Hex Head Bolt Operating Handle Nylok Nut KIT-PIN Series Pin Kit Bracket Retainer Pin Bracket Pin Cotter Pin Not Pictured Bracket Bushings KIT-PUL Pull Handle Kit Pull Handle Hex Head Bolt Nylok Nut KIT-RING Wear Ring Kit Wear Ring Flat Washer Hex Socket Button Head Screw KIT-ROD Adjustment Rod Kit Adjustment Rod Nut Adjustment Rod KIT-RPR-000L 000 Repair Kit Pivot Pin Pivot Pin Clip Locking Wedge Rotating Locking Jaw Jaw Spring 0 Main Spring

8 FONTAINE World Wide Headquarters Fontaine International, Inc. 000 Grantswood Road Suite 00 Irondale, Alabama Fax: Fontaine International LT-0 M May, 00 PDF file revised 0/0/0 All specifications are subject to change without notice.

Fontaine Fifth Wheel Ultra LT Rebuild Procedures

Fontaine Fifth Wheel Ultra LT Rebuild Procedures Disassembly Assembly Adjustments 800-874-9780 2010 LT-147 January 2010 Dissassembly Cover plate removed for clarity. Refer to exploded view of assembly