GETTING STARTED INSTALLATION GUIDE HID CONVERSION KIT. Please make sure all parts are included in your HID kit.
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1 v HI ONVRSION KIT INSTLLTION UI Profssional installation is rcommndd. LL HI KITS R INSTLL T YOUR OWN RISK! OPT7 and its affiliats will not b hld liabl for any damag or cost associatd with installation or hardwar. TTIN STRT Plas mak sur all parts ar includd in your HI kit. i-xnon Kit x2 Vhicl onnction x2 Rlay undl ontrol Wir x1 Zip Ti x2 Rlay x1 olts x4 apacitors x2 allast x2 - Or - TIPM undl Rlay x1 or H1,H3,H4,H7,H16 (5202) bulbs Ignitor x2 Vhicl onnction x2 TIPM Rsistors x2 1
2 STY HK N TIPS Mak sur hadlights and ignition ar off (allow ngin tim to cool) RQUIR: Kp your original bulbs in a saf plac (O NOT ISPOS) Oils from skin can damag HI bulbs. o not touch xnon bulbs with bar hands. War glovs and safty glasss during installation. Inspct ach componnt to nsur it is undamagd. Nw bulbs may hav a discoloration on th bulb that maks it appar usd or burnt out. This discoloration will fad aftr th bulb has bn activatd. Whn rady to install, unclip or unscrw th dust covr on th HI bulb. Rsistors and capacitors gt vry hot. Mak sur thy ar not in contact with any surfac othr than mtal. Ths componnts can asily mlt wirs. Rcommndd: If possibl, tst your HI kit bfor installing into hadlight housing. spcially if installing rquirs rmoval of parts. 2
3 STP 1 Installing HI (s) 1. ccss and rmov original bulbs (rfr to your vhicl ownr s manual for vhicl spcific assistanc) 1.1 If your hadlight bulb is compltly covrd by a dust covr, you will nd to mak a 25mm hol in th cntr of th dust covr to allow th HI bulb wiring to pass through. 2. On th HI, rmov th protctiv bulb covr by unscrwing or unclipping. 3. d th HI bulb through th dust covr. 4. If a 25mm hol was rquird, b sur to sal it with th rubbr grommt includd with th HI bulb. 5. Install th HI bulb into your housing, nsur it is scur just lik th original bulb. ollow th connction guid that matchs th bulb typ you ordrd. 3
4 STP 2 onncting your Kit Singl am s H1, H3, H7, H10, H11, 9005, 9006, 5202, H11b, 9012, & 880 Sris Standard Install Pag 5 Install with TIPM Rsistors Pag 6 Install with Rlay/apacitors Pag 7 Install with Rlay/TIPM Rsistors Pag 8 Hi-Lo s (Xnon Low bam, Halogn High bam) H4, H13, 9004, 9007 Standard Install Pag 5 Install with TIPM Rsistors Pag 6 Install with Rlay/apacitors Pag 9 Install with Rlay/TIPM Rsistors Pag 10 i-xnon s (Xnon low and high bam) H4, H13, 9004, 9007 Standard Install Pag 11 Install with TIPM Rsistors Pag 12 4
5 STP 2 Singl and Hi-Lo s Lgnd. Xnon. Ignitor. HI allast. Vhicl onnction. Vhicl onnction. Rubbr rommt. OM Hadlight Plug *Som bulbs may not hav a plug connction. Instad, 2 spad prongs must b insrtd into th vhicl powr plug. allast H1, H3, H7, H16 (5202) uss spad connctor 5
6 STP 2 Singl am or Hi-Lo s with TIPM Rsistors Lgnd. Xnon. Ignitor. HI allast. Vhicl onnction. TIPM Rsistor. Vhicl onnction. OM Hadlight Plug H. Rubbr rommt *Som bulbs may not hav a plug connction. Instad, 2 spad prongs must b insrtd into th vhicl powr plug. allast H H1, H3, H7, 5202 uss spad connctor 6
7 STP 2 Singl am s with Rlay or apacitors Singl am HI Installation iagram and Instructions with Rlay a c Rlay Rlay a. Rlay rackt b. Positiv Lin (onnct to attry) c. Ngativ Lin (onnct to hassis) d. Rlay us. HI Rlay-allast Powr Polarity onnction f. Vhicl onnction To battry (+) b us d HI Kit. Xnon. Ignitor. HI allast. Vhicl onnction. Vhicl onnction. Rubbr rommt. Original Vhicl Hadlight Powr Sourc f allast allast 2. apacitor onnction (Optional) HI allast Powr Polarity onnction 2. HI apacitor 3. HI allast 4. HI -allast onnction (May b dirctly attachd to ballast) 4. allast Scur and lav unpluggd 7
8 STP 2 Singl am s w/rlay and TIPM Rsistors a c Rlay Rlay a. Rlay rackt b. Positiv Lin (onnct to attry) c. Ngativ Lin (onnct to hassis) d. Rlay us. HI Rlay-allast Powr Polarity onnction f. Vhicl onnction To battry (+) b us d HI Kit. Xnon. Ignitor. HI allast. Vhicl onnction. TIPM Rsistor. Vhicl onnction. Original Vhicl Hadlight Powr Sourc H. Rubbr rommt allast f allast H H Scur and lav unpluggd 8
9 STP 2 Hi-Lo bulbs with Rlay or apacitors a c Rlay Rlay a. Rlay rackt b. Positiv Lin (onnct to attry) c. Ngativ Lin (onnct to hassis) d. Rlay us. HI Rlay-allast Powr Polarity onnction f. Vhicl onnction To battry (+) b us d HI Kit. Xnon. Ignitor. HI allast. Vhicl onnction. Vhicl onnction. Rubbr rommt. Original Vhicl Hadlight Powr Sourc f allast allast 2. apacitor onnction (Optional) HI allast Powr Polarity onnction 2. HI apacitor 3. HI allast 4. HI -allast onnction (May b dirctly attachd to ballast) 4. allast 9
10 STP 2 Hi-lo bulbs w/rlay and TIPM Rsistors a c Rlay Rlay a. Rlay rackt b. Positiv Lin (onnct to attry) c. Ngativ Lin (onnct to hassis) d. Rlay us. HI Rlay-allast Powr Polarity onnction f. Vhicl onnction To battry (+) b us d HI Kit. Xnon. Ignitor. HI allast. Vhicl onnction. TIPM Rsistor. Vhicl onnction. Original Vhicl Hadlight Powr Sourc H. Rubbr rommt allast f allast H H Scur and lav unpluggd 10
11 STP 2 i-xnon ontrol Wir Rlay with apacitors (nti-lickr) HI Kit. Xnon. Ignitor. HI allast. Vhicl onnction b a ontrol wir ontrol Wir a. Rlay rackt b. Rlay ox c. HI Rlay-allast Powr Polarity onnction d. Ngativ Lin (onnct to hassis). Wirs f. Vhicl onnction g. Rlay us h. Positiv Lin (onnct to attry) 1. apacitor onnction (Optional) HI allast Powr Polarity onnction 2. HI apacitor 3. HI allast 4. HI -allast onnction (May b dirctly attachd to ballast) allast *Longr cabl opposit battry d d *Only us this diagram if your kit includd a ontrol Wir c To battry (+) h c us f g Vhicl onnction 11
12 STP 2H i-xnon ontrol Wir Rlay with apacitors (nti-lickr) HI Kit. Xnon. Ignitor. HI allast. Vhicl onnction b a ontrol wir ontrol Wir a. Rlay rackt b. Rlay ox c. HI Rlay-allast Powr Polarity onnction d. Ngativ Lin (onnct to hassis). Wirs f. Vhicl onnction g. Rlay us h. Positiv Lin (onnct to attry) 1. apacitor onnction (Optional) HI allast Powr Polarity onnction 2. HI apacitor 3. HI allast 4. HI -allast onnction (May b dirctly attachd to ballast) allast *Longr cabl opposit battry d d *Only us this diagram if your kit includd a ontrol Wir c To battry (+) h c us f g Vhicl onnction 12
13 STP 2I onncting Th TIPM Rsistors 1. Th gold TIPM rsistors must b connctd btwn th vhicl connction and vhicl connction. 2. WRNIN: TIPM Rsistor gt vry hot, do not allow thm to com into contact with any surfac othr than non-moving mtal. 3. llow sufficint cooling tim aftr us to handl or touch. STP 3 Mount th HI allast(s) 1. Mark and clan th ara whr you wish to mount your HI ballast(s). 2. nsur HI bulb input and ballast output wiring ar abl to b connctd. 1.1 Mak sur th ballast and wiring will not b touching any hot or moving parts of th vhicl. 3. Us th includd mounting kit to mount your ballast. 13
14 STP 4 inishing Up Tsting your Kit 1. ctivat hadlight with th car Off 2. hck lights 3. ctivat hadlights with th car On If you s anything othr than bautiful non-flickring HI light, plas s our troublshooting guid. or in-dpth Troublshooting 24/7, chck out our automatd troublshooting guid by scanning th QR od. or visit 14
15 TROULSHOOTIN Lights lickr or lash Intrmittntly Mak sur th Rlay Harnss is installd corrctly Out Warning Indicator Turns On Install th includd OPT7 M Warning apacitors btwn th ballasts and th HI bulbs Xnon HI os Not Light Up - hck uss: Th hadlight fus may b blown; if blown rplac with a 15 amp fus - lip th Powr Polarity: - isconnct th vhicl to ballast or rlay to ballast input connction - lip th ballast input connction 180 dgrs - R-connct (non-fastning sid down) - Tst On Sid Works orrctly and th Othr os Not Swap Tst Stp by Stp Lt s find out which part is causing th issu and hav it rplacd undr warranty Start by swapping th bulbs to th opposit sids If th issu movs, thn th HI bulbs nd to b rplacd If th issu stays on th sam sid, procd to swap th main ballast If th issu movs with ballast thn that ballast nds to b rplacd Not th rsults and provid thm to support@opt-7.com 15
16 Low or High am os Not ctivat (i-xnon Kits) - Powr Polarity lip Locat th powr connction to th ballast, unplug it, flip it ovr, plug it back in, and try again. If succssful, simply wrap th connction with lctrical tap. - Polarity Manual Rconfiguration ll ual am Powr Harnsss hav 3 trminals. On trminal for th low bam stting, on trminal for th high bam stting and on trminal for th ground. Whil 99% of th tim our configuration matchs th OM configuration, thr may b tims whn thy do not match. If that is th cas, th symptom that prsnts will b th low bam oprating normally whil th high bams do not or vic vrsa. *Whn switching from low to high bam th HI bulb will mov in and out; if th bulb dos not mov whn changing th sttings from low to high bam or vic vrsa thn th issu is likly rlatd to th jump wir connction. Th guid to r-configur th trminal position is dtaild hr: VHIL LIHT SOKT H4 Looking into th nd whr th bulb plugs in Low am + round - High am + High am Low am round High am round Low am High am Low am round 16
GETTING STARTED HID CONVERSION KIT INSTALLATION GUIDE. Please make sure all parts are included in your HID kit.
v1.0.031318 HI ONVRSION KIT INSTLLTION UI Profssional installation is rcommndd. LL HI KITS R INSTLL T YOUR OWN RISK! OPT7 and its affiliats will not b hld liabl for any damag or cost associatd with installation
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