Models EXN and OLG Certified. Not Modified. Pressurizer for Vertical Air Conditioners Increased Safety for Hazardous Locations General Description Industrial Climate Engineering s (ICE) EXN and OLG pressurization units are a series of HVAC unit mount or wall mount systems for hazardous or general purpose locations that provide automatic room pressurization and/or purging for electronic equipment shelters, process control centers, E-Houses, and other sealed buildings. The series includes multiple sizes ranging from 500 CFM up to 4,000 CFM. Standard operating room pressures are 0.1 INWC for pressurization purposes and 0.35 INWC for room purge operation. Different set points are available upon request. Industrial Climate Engineering s larger pressurization units (4,000 CFM) feature an analog controlled 3-phase motor with a backward inclined impeller and the necessary controls for either basic pressurization or purge/pressurization operation. The smaller (0500 through 2,000) units utilize a single-phase AC motor with an adjustable blower wheel inlet damper and the necessary controls for either basic pressurization or purge/pressurization. Pressurization is not currently available for high efficiency HVAC units. ICE general-purpose units typically are utilized in only a basic pressurization mode and come with the pressurization motor and housing, motor control panel (attached to pressurizer housing) and a room pressure transmitter/ controller. General purpose (ordinary location) units can be specified as either a PR for pressurization only or a PP for purge/pressurization. Features and Benefits Certified. Not Modified. National Electric Code (NEC) Class 1, Division 2 - Group A, B, C, D (pending) NEMA-4, IP65 Rated Increased Safety Enclosure Compact & less expensive enclosure for electrical components Solid State Non-Arcing Electrical Controls IEC IP20 Finger Safe with no moving parts, relays, or contactors ICE hazardous units are typically utilized in purge/pressurization mode and come with the pressurization motor and housing, motor control panel (attached to pressurizer housing), hazardous area purge control panel for remote installation and a room pressure transmitter/controller in a NEMA 7 explosion proof instrument housing. Units for hazardous locations can be specified as either a PR for pressurization only or a PP for purge/pressurization. The remote purge control panel is designed with ON-OFF controls and automatic or manual controls for purge and pressure set-point control. The pressurizers are designed for easy installation and service. Major components are accessible for service beneath external panels. If pressurizers are ordered as unit mount, they will come assembled to the HVAC unit with built in knee bracing. If they are ordered as wall mount, they will ship separately with either a floor stand or wall mount knee bracing. All units have internal disconnects. Depending upon state and local code requirements, this feature may eliminate the need for an external breaker or disconnect. High SCCR Hazardous units have a SCCR of 200K Amps Non-Arcing Fan & Blower Motors Spark-proof motor overload protection Aluminum Blower Wheels Will not create a spark if fan is damaged or dislodged 1 ICExp EXN-OLG Pressurizer PDS 08/2018 Rev.1
Hazardous Location Certified The ICExp EXN and OLG Pressurization Units are built to UL standard 1995, current edition and CAN/CSA C22.2, No. 236-11. The units are tested in accordance to the ASHRAE standard and are Safety Certified by an internationally recognized leader in explosion proof certification. National Electric Code (NEC): Class I, Division 2 Group A, B, C, D (pending) Temp Code T3 Standard Features Standard Inlet Air Rain Hood Dry Contact Input or Purge Panel Selector Switch To Turn Pressurization Motor and System On/Off Room Pressure Controller To Monitor and Control Room Pressure By Adjusting Overall Airflow 24VAC/VDC Power Supply For All Low Voltage Controls, Depending On Unit Version Selected 2 Merv 7 Pleated Filter On Incoming Air DPC200 Pressure Controller Optional Features Color Additional protection against harsh or corrosive environments. ICExp Pressurizers are available in two standard cabinet colors - beige and gray. The standard cabinet sides, top and front panels are constructed of 16 gauge painted steel. Contact your sales representative for color chips, custom colors and 316 stainless steel cabinets. Dirty Filter Alarm A factory installed option that measures the difference in pressure across the internal filter, illuminates an LED, and sends an alarm to a remote monitor/location when the filter pressure exceeds the desired difference. Remote Process Alarm Room pressure monitored for upset conditions, configurable time delay alarm signals remote location. ICExp is the Innovative HVAC Technology Leader in Hazardous Locations Protection and Safety. ICExp EXN-OLG Pressurizer PDS 08/2018 06/2017 Rev.1 New 2
Modes of Operation Normal Start-up Pressurization Only: Upon a contact closure from the customer, the pressurization fan will energize and increase airflow to satisfy the room pressure controller set point of 0.1 INWC. When a door to the building opens, the airflow will increase to maintain room pressure and when the door closes, the airflow will decrease to maintain increasing room pressure at set point. Normal Start-up Purge / Pressurization: Upon a contact closure from the On-Off controls in the Purge panel, the pressurization fan will energize and increase airflow to satisfy the room pressure controller purge set point typically set at 0.35 INWC. After five minutes of run time at this pressure, a PURGE COMPLETE indicator on the purge control panel will illuminate and the pressure controller will switch to the pressurization set point of 0.1 INWC. When a door to the building opens, the airflow will increase to maintain room pressure and when the door closes, the airflow will decrease to maintain increasing room pressure at set point. Model Identification EXN = Hazardous NEC OLG = Ordinary Location General Purpose PR = Pressurizer PP = Purge/ Pressurizer Capacity (CFM) 0512 = 500 for 1T Unit 0520 = 500 for 1.5T Unit 0524 = 500 for 2T Unit 1030 = 1,000 for 2.5T Unit 1036 = 1,000 for 3T Unit 1042 = 1,000 for 3.5T Unit 1048 = 1,000 for 4T Unit 2060 = 2,000 for 5T Unit 2072 = 2,000 for 6T Unit 4090 = 4,000 for 7.5T Unit 4120 = 4,000 for 10T Unit 4150 = 4,000 for 12.5T Unit 4180 = 4,000 for 15T Unit 4240 = 4,000 for 20T Unit 4300 = 4,000 for 25T Unit 4360 = 4,000 for 30T Unit Electrical Rating A = 208/230VAC-1Ø-50/60Hz 1 C = 208/230V,3ø,60Hz D = 480VAC-3Ø-50/60Hz E = 380VAC-3Ø-50Hz K = 400VAC-3Ø-50Hz Z = 575VAC-3Ø-50/60Hz 1 Voltage code A only applies to PR500, 1000 and 2000 series of fans. Not available in 4000 series. 2 Rain Hood available with 90,000-240,000 BTUH HVAC models only. 3 PR500, 1000 and 2000 series are only available as left hand unit mount. Mounting 3 G = Ground Stand W = Wall Mount w/knee Brace L = Unit Mount Left 4 R = Unit Mount Right 4 Hood/Stack H = Rain Hood 2 N = No Rain Hood or Stack 2 R = Round Stack S = Square Stack Color/Guage 116 = 16G Beige (std) 216 = 16G Gray 400 = White 500 = 16G Stainless Steel 4 The Left/Right Unit Mount options include an integral support structure. Serial Number Date Code A = January E = May J = September D = 2017 B = February F = June K = October E = 2018 C = March G = July L = November F = 2019 D = April H = August M = December Capacity Ratings: EXN-OLG Pressurizers Model Number PR0500 PR1000 PR2000 PR4000 Maximum Airflow 1,000 1,600 2,700 5,200 Rated Air Flow (CFM 1 ) 500 1,000 2,000 4,000 Electrical Current (See notes below) 1.1 1.7 2.4 4.0 DP 2 @ Rated Purge Conditions (INWC) 0.35 0.35 0.35 0.35 DP 2 @ Rated Pressure Conditions (INWC) 0.1 0.1 0.1 0.1 1 CFM=Cubic Feet per Minute 2 DP=Differential Pressure Ratings are with standard air at sea level. Performance will be affected by altitude and temperature. Ratings are at 460 volts for D models, 380 volts for E models, 575 volts for Z models. Model PR4000 available in voltages D, E, K and Z only. Derate performance by 17% for 50 Hz operation. Operation of units at a different voltage from that of the rating point will affect performance and air flow. Shipping Weights & Dimensions Shipping Dimensions Model Unit Weight Shipping Weight Height Width Depth Number LBS KG LBS KG Inches MM Inches MM Inches MM PR0500 138 63 148 67 22 559 38.25 972 22 559 PR1000 138 63 148 67 24 610 38.25 972 24 610 PR2000 138 63 148 67 26 660 38.25 972 26 660 PR4000 158 72 173 78 66 1,676 44 1,118 34 864 3 ICExp EXN-OLG Pressurizer PDS 08/2018 Rev.1
Hazardous Area Classification and Operating Temperature Limits All units for hazardous locations are designed to operate in the following environment: 1 Area Class Division/ Zone Group Temp. Code Minimum Operating Temperature Maximum Operating Temperatures 1 2 A,B,C,D T3-4ºF (-20ºC) +131ºF (+55ºC) 1 Certification is pending All units for general purpose locations are designed to operate in the following environment: Area Class Minimum Operating Temperature Maximum Operating Temperatures NEMA 4, 4X -4ºF (-20ºC) +131ºF (+55ºC) Dimensional Data - Models 500-2000 STACK INTAKE COVER PLATE PRESSURIZATION UNIT CONTROL BOX AC UNIT LH SIDE PANEL AIR FILTER ACCESS COVER BLOWER HOUSING ACCESS COVER FAN MOTOR ACCESS COVER ICExp EXN-OLG Pressurizer PDS 08/2018 Rev.1 4 Model PR0500 PR1000 PR2000 Inches (mm) A 38.300 (972.82) 40.240 (1,022.09) 41.000 (1,041.40) B 22.339 (22.34) 22.620 (575.55) 28.120 (714.25) C 6.100 (154.94) 6.100 (154.94) 6.120 (155.45) D 21.444 (544.67) 25.620 (650.75) 25.620 (650.75) E 23.895 (606.93) 25.659 (651.74) 37.880 (962.15)
General Assembly Drawings - Models 500-2000 5 ICExp EXN-OLG Pressurizer PDS 08/2018 Rev.1
Dimensional Data - Models 4000 ICExp EXN-OLG Pressurizer PDS 08/2018 Rev.1 6
General Assembly Drawings - Models 4000 7 ICExp EXN-OLG Pressurizer PDS 08/2018 Rev.1
General Assembly Drawings - Models 4000 Motor Control Panel ICExp EXN-OLG Pressurizer PDS 08/2018 Rev.1 8
Notes Please consult the Industrial Climate Engineering website at www.acice.com for the latest product literature. Detailed dimensional data is available upon request. A complete warranty statement can be found in each product s Installation/Operation Manual, on our website. As part of the ICE continuous improvement program, specifications are subject to change without notice. P.O. Box 5104 Cordele, GA 31010-5104 2002 Hoover St Cordele, GA 31015 (229) 273-9558 Email: ice@airxcel.com Internet: www.acice.com 9 9 ICExp EXN-OLG Pressurizer PDS 08/2018 Rev.1