Galaxy 7000 Shore Connection 500 kva Installation 04/2016 www.schneider-electric.com
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Shore Connection 500 kva Table of Contents Important Safety Instructions SAVE THESE INSTRUCTIONS...5 Safety Precautions...6 Electrical Safety...8 Product-Specific Information...9 Overview...10 Specifications... 11 Input Specifications... 11 General Characteristics... 11 Line-Current Values... 11 Permissible GFC Overloads as a Function of Time... 11 Output Specifications... 11 Derating Table for Limitation and Short-Circuit Current...12 Recommended Protective Devices and Cables Sizes...12 GFC Currents...12 Selection of Protection Devices...12 Recommended Upstream Protection...13 Recommended Cable Sizes...13 Connection Terminals Characteristics...13 Environmental...14 Weights and Dimensions...14 Shipping Dimensions...14 Mechanical Assembly...15 Possible Installation...15 Single GFC...15 Parallel GFC...15 Auxiliary Cabinets (option)...15 Floor Mounting...16 GFC Cabinet...16 Auxiliary Cabinets (Empty)...17 Prepare for Installation...18 Position in Room...18 GFC Cabinet...18 Ventilation...19 Adapt Cabinet for Neutral Point Connection...19 Connect Power Cables...20 Remove the Protective Covers...20 Prepare for Cables...21 Connect the Power Cables...22 Interconnect Cabinet Earthing Bars...23 Connect the Control Cables...24 Connect Single GFC...24 Connect Parallel GFCs...24 Connect the Emergency Power Off (EPO)...26 Connect the Dry Contact Communication Card...27 Connect the Network Management Cards...28 Connect to PLC or Building Management System (BMS)...29 990 5694 001 3
Shore Connection 500 kva Connect to Remote Monitoring Service (RMS)(Option)...30 Connect a Customer Q5N...32 Connect External Power Source for Ventilation...33 Couple 400 mm Auxiliary Cabinet (Option)...35 4 990 5694 001
Important Safety Instructions SAVE THESE INSTRUCTIONS Important Safety Instructions SAVE THESE INSTRUCTIONS Shore Connection 500 kva Read these instructions carefully and look at the equipment to become familiar with it before trying to install, operate, service or maintain it. The following safety messages may appear throughout this manual or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure. The addition of this symbol to a Danger or Warning safety message indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages with this symbol to avoid possible injury or death. DANGER DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. Failure to follow these instructions will result in death or serious injury. WARNING WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. Failure to follow these instructions can result in death, serious injury, or equipment damage. CAUTION CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. Failure to follow these instructions can result in injury or equipment damage. NOTICE NOTICE is used to address practices not related to physical injury. The safety alert symbol shall not be used with this type of safety message. Failure to follow these instructions can result in equipment damage. Please Note Electrical equipment should only be installed, operated, serviced, and maintained by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material. 990 5694 001 5
Shore Connection 500 kva Important Safety Instructions SAVE THESE INSTRUCTIONS A qualified person is one who has skills and knowledge related to the construction, installation, and operation of electrical equipment and has received safety training to recognize and avoid the hazards involved. Safety Precautions DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH All safety instructions in this document must be read, understood and followed. Failure to follow these instructions will result in death or serious injury. DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Read all instructions in the Installation Manual before installing or working on this UPS system. Failure to follow these instructions will result in death or serious injury. DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Do not install the UPS system until all construction work has been completed and the installation room has been cleaned. Failure to follow these instructions will result in death or serious injury. DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH The product must be installed according to the specifications and requirements as defined by Schneider Electric. It concerns in particular the external and internal protections (upstream breakers, battery breakers, cabling, etc.) and environmental requirements. No responsibility is assumed by Schneider Electric if these requirements are not respected. After the UPS system has been electrically wired, do not start up the system. Start-up must only be performed by Schneider Electric. Failure to follow these instructions will result in death or serious injury. DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH The UPS system must be installed according to local and national regulations. Install the UPS according to: IEC 60364 (including 60364 4 41- protection against electric shock, 60364 4 42 - protection against thermal effect, and 60364 4 43 - protection against overcurrent), or NEC NFPA 70, or Canadian Electrical Code (C22.1, Part 1) depending on which one of the standards apply in your local area. Failure to follow these instructions will result in death or serious injury. 6 990 5694 001
Important Safety Instructions SAVE THESE INSTRUCTIONS Shore Connection 500 kva DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Install the UPS system in a temperature controlled indoor environment free of conductive contaminants and humidity. Install the UPS system on a non-flammable, level and solid surface (e.g. concrete) that can support the weight of the system. Failure to follow these instructions will result in death or serious injury. DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH The UPS is not designed for and must therefore not be installed in the following unusual operating environments: Damaging fumes Explosive mixtures of dust or gases, corrosive gases, or conductive or radiant heat from other sources Moisture, abrasive dust, steam or in an excessively damp environment Fungus, insects, vermin Salt-laden air or contaminated cooling refrigerant Pollution degree higher than 2 according to IEC 60664-1 Exposure to abnormal vibrations, shocks, and tilting Exposure to direct sunlight, heat sources, or strong electromagnetic fields Failure to follow these instructions will result in death or serious injury. DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Do not drill or cut holes for cables or conduits with the gland plates installed and do not drill or cut holes in close proximity to the UPS. Failure to follow these instructions will result in death or serious injury. HAZARD OF ARC FLASH WARNING Do not make mechanical changes to the product (including removal of cabinet parts or drilling/cutting of holes) that are not described in the Installation Manual. Failure to follow these instructions can result in death, serious injury, or equipment damage. RISK OF OVERHEATING NOTICE Respect the space requirements around the UPS system and do not cover the product s ventilation openings when the UPS system is in operation. Failure to follow these instructions can result in equipment damage. RISK OF EQUIPMENT DAMAGE NOTICE Do not connect the UPS output to regenerative load systems including photovoltaic systems and speed drives. Failure to follow these instructions can result in equipment damage. 990 5694 001 7
Shore Connection 500 kva Important Safety Instructions SAVE THESE INSTRUCTIONS Electrical Safety DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Electrical equipment must be installed, operated, serviced, and maintained only by qualified personnel. The UPS system must be installed in a room with restricted access (qualified personnel only). Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. Turn off all power supplying the UPS system before working on or inside the equipment. Before working on the UPS system, check for hazardous voltage between all terminals including the protective earth. The UPS contains an internal energy source. Hazardous voltage can be present even when disconnected from the utility/mains supply. Before installing or servicing the UPS system, ensure that the units are OFF and that utility/mains and batteries are disconnected. Wait five minutes before opening the UPS to allow the capacitors to discharge. A disconnection device (e.g. disconnection circuit breaker or switch) must be installed to enable isolation of the system from upstream power sources in accordance with local regulations. This disconnection device must be easily accessible and visible. The UPS must be properly earthed/grounded and due to a high leakage current, the earthing/grounding conductor must be connected first. Failure to follow these instructions will result in death or serious injury. DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH In systems where backfeed protection is not part of the standard design, an automatic isolation device (backfeed protection option or other device meeting the requirements of IEC/EN 62040 1 or UL1778 4th Edition depending on which of the two standards apply to your local area) must be installed to prevent hazardous voltage or energy at the input terminals of the isolation device. The device must open within 15 seconds after the upstream power supply fails and must be rated according to the specifications. Failure to follow these instructions will result in death or serious injury. When the UPS input is connected through external isolators that, when opened, isolate the neutral or when the automatic backfeed isolation is provided external to the equipment or is connected to an IT power distribution system, a label must be fitted at the UPS input terminals, and on all primary power isolators installed remote from the UPS area and on external access points between such isolators and the UPS, by the user, displaying the following text (or equivalent in a language which is acceptable in the country in which the UPS system is installed): DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Risk of Voltage Backfeed. Before working on this circuit: Isolate the UPS and check for hazardous voltage between all terminals including the protective earth. Failure to follow these instructions will result in death or serious injury. 8 990 5694 001
Important Safety Instructions SAVE THESE INSTRUCTIONS Shore Connection 500 kva Product-Specific Information WARNING ELECTRICAL HAZARD A label must indicate the existence of multiple supplies at each disconnect device and give the adequate instructions for the removal of all power (AC and DC) from the unit. Before working on the upstream UPS supply cables, proceed to their isolation (disconnection) on both source and UPS sides in order to prevent any possibility of hazardous voltage feedback on the cables or terminals. Failure to follow these instructions can result in death, serious injury, or equipment damage. NOTE: The system is designed for connection to an IT, TT, or TN power distribution system. NOTE: The parallel cables must be run by the electrician but not attached. The field service engineer from Schneider Electric will install the parallel communication box and attach all cables to the UPS units. NOTE: Up to ten GFC units can run in parallel. 990 5694 001 9
Shore Connection 500 kva Overview Overview The Galaxy 7000 Shore Connection 500 kva GFC (Grid Frequency Converter) is part of the Schneider Electric Shore Connection solution. A. Supervisor B. Normal AC, medium voltage 5.5 to 20 kv C. Medium voltage to low voltage transformer D. GFC 50 Hz / 60 Hz E. Low voltage to medium voltage transformer F. Ship, medium voltage 6.6 to 11 kv 10 990 5694 001
Specifications Specifications Shore Connection 500 kva Input Specifications General Characteristics Number of conductors Reference voltage (V) at Pn 3 phases 380 to 470 full rated power 250 to 380 with power derating Reference frequency (Hz) 45 to 66 THDI Typically 3% at Pn Power factor > 0,99 Line-Current Values Continuous input current for load PF=0.9, U=400 V Rated power of GFC unit Continuous input current Input current for at 1.25 In overload limited to 10 min. Input current for load at 1.5 In overload limited to 30 sec. Input/output fuse ratings 500 kva 700 A 881 A 1058 A 1000 A Permissible GFC Overloads as a Function of Time Normal mode operation Output Specifications Number of connectors 3 phases + neutral Adjustable phase-to-phase voltages (V) 380 / 400 1 / 415 / 440 Adjustable phase-to-neutral voltages (V) 220 / 230 1 / 240 / 254 Adjustable frequencies (Hz) 50 or 60 1 Permissible overloads 150% for 30 seconds, 125% for 10 minutes 1. Default settings. 990 5694 001 11
Shore Connection 500 kva Specifications THDU Ph / Ph and Ph / N on linear load < 2% Active Power (kw) 100% load 450 50% load 225 Efficiency 100% load 94.1% 50% load 94.2% Derating Table for Limitation and Short-Circuit Current You can set three short-circuit setting durations associated to a Isc max and a Isc min. Isc max and Isc min depend on the type of short-circuit (phase to phase, phase to ground, etc.) Duration Isc max at 35 C (A) Isc min at 35 C (A) Rating factor at 25 C Derating factor at 45 C 150 ms 1975 1521 1 0.88 500 ms 2 1550 1194 1.12 0.88 800 ms 1480 1140 1.1 0.88 The short-circuit levels are adjusted for a temperature to provide the highest shortcircuit current. To obtain Isc max and Isc min for other temperature than 35 C use rating/derating factors as multiplier. Temperatures are at GFC air intake. Recommended Protective Devices and Cables Sizes GFC Currents GFC cabinet in kva Phase to phase voltage (V) I rated of Normal AC (A) I rated of load (A) 500 kva 380 665 686 400 2 700 722 415 672 693 440 630 650 The table above is for a load power factor of 0.9. Selection of Protection Devices 2. Default setting. 3. Not supplied. A. GFC cabinet B. Circuit breaker upstream 3 C. PFC rectifier module D. Inverter module E. Downstream CB 3 F. Load 12 990 5694 001
Specifications Shore Connection 500 kva When sizing the upstream circuit breakers, the parameters below must be taken into account. Recommended Upstream Protection Normal AC protection: Protection ratings are calculated for the maximum continuous current (at 380 V). GFC cabinet in kva SEA Circuit Breaker Trip unit 500 kva TNC or IT NS 800N 3P Micrologic 5.0 TNS NS 800N 4P Micrologic 5.0 The circuit breakers/switches recommended above respect the requirements for discrimination with the GFC fuses. Depending on the installation, the circuit breaker/switch can be replaced by a circuit breaker/switch with a higher breaking capacity. External auxiliary source for ventilation protection: Source characteristics: single phase 230 VAC, 50/60 Hz Recommended: Circuit breaker 1Ph /N, 10 A, C curve. Recommended Cable Sizes AC cable sizes are determined for: Copper single-core cables type U1000 R02V 100 m long with a line voltage drop <3% installed on perforated cable trays XLPE-type insulation, single-layer trefoil formation THDI between 15% and 33%, 35 C, at 400V grouped in four touching cables GFC Cabinet in kva Minimum size in mm² Normal AC source Load 500 kva 2 x 240 2 x 240 Connection Terminals Characteristics Connections are made to predrilled terminals. Earthing cables are connected to the earthing bar. GFC cabinet in kva Phase terminal Earth terminal Number of holes and diameter in mm Number of holes and diameter in mm 500 kva 4 x 13 5 x 13 990 5694 001 13
Shore Connection 500 kva Specifications Environmental Operating temperature ( C) 0 to 35 25 recommended 35 to 45 with linear derating Operating relative humidity Audible noise according to ISO 3746 (NFS 31 027) (dba) System Earthing arrangements 20 to 95%, non-condensing 75 at rated power TNC, TNS, IT TNC recommended with 3 ph + PEN Weights and Dimensions Maximum weight (kg) Height (mm) Width (mm) Depth( mm) GFC cabinet 500 kva 1500 1900 1812 849 Auxiliary cabinets 400 mm wide 90 1900 412 849 700 mm wide 135 1900 712 849 1000 mm wide 150 1900 1012 849 1400 mm wide 200 1900 1412 849 Shipping Dimensions Height (mm) Width (mm) Depth( mm) GFC cabinet 500 kva 2027 1925 970 Auxiliary cabinets 400 mm wide 2027 959 970 700 mm wide 2027 825 970 1000 mm wide 2027 1125 970 1400 mm wide 2027 1525 970 14 990 5694 001
Mechanical Assembly Mechanical Assembly Shore Connection 500 kva Possible Installation NOTE: TNC or IT SEA on Normal AC source: 3 conductors TNS SEA on Normal AC source: 3 conductors + Neutral Single GFC A. GFC cabinet B. PFC rectifier module C. Inverter module D. Load Parallel GFC Up to ten GFCs can be put in parallel. A. GFC cabinet 1 B. PFC rectifier module C. Inverter module D. GFC cabinet 2 E. Load F. GFC cabinet 3 G. GFC cabinet n Auxiliary Cabinets (option) Layout example for two auxiliary cabinets with one GFC unit. 990 5694 001 15
Shore Connection 500 kva Mechanical Assembly A. Auxiliary cabinet 1 B. Auxiliary cabinet 2 C. GFC cabinet Floor Mounting To be mounted on a concrete floor or other non-combustible surface only. Dimensions are indicated in millimeters. GFC Cabinet Top view A. Feet B. Cable-running zone C. Front NOTE: To ensure sufficient airflow, cabinet feet must not be removed. Maximum Load on Floor per Square cm per Cabinet Foot GFC cabinet in kva Kg/cm² 500 kva 11 16 990 5694 001
Mechanical Assembly Shore Connection 500 kva Auxiliary Cabinets (Empty) Top view A. Cable-running zone B. Front Maximum Load on Floor per Square cm per Cabinet Foot Auxiliary cabinet in mm Kg/cm² 400 0.9 700 1.2 1000 1.3 1400 1.8 990 5694 001 17
Shore Connection 500 kva Prepare for Installation Prepare for Installation Position in Room GFC Cabinet NOTE: The GFC must be installed in a room with restricted access (qualified personnel only). For correct ventilation, leave nothing on top of the GFC. Leave one meter of free space in front of the GFC for door opening. The cabinet rests on six cylindrical feet, 45 mm in diameter, positioned in the four corners and center of the cabinet to spread the weight. If 500 mm of free space is not maintained above the GFC, abnormal temperature rise may occur. The GFC can operate correctly back to the wall, but it is preferable to leave up to 600 mm for easier maintenance. 18 990 5694 001
Prepare for Installation Shore Connection 500 kva Ventilation Size the ventilation system taking into account the values in the table below. GFC cabinet in kva 500 kva Heat losses to be evacuated 100 % load4 50 % load4 kw Cal./s Air flow (in m³/h) kw Cal./s Air flow (in m³/h) 28.2 6740 6300 13.9 3300 3200 Adapt Cabinet for Neutral Point Connection For the following upstream systems: IT TNS TT (PE) TNC (PEN) For the following downstream systems: TNC TNS TT 1. Disconnect and remove the jumper on the earth bar. 4. For other values, please consult Schneider Electric. 990 5694 001 19
Shore Connection 500 kva Prepare for Installation 2. For TNC (PEN) upstream, TNC, TNS or TT downstream systems only: Install the jumper between the earth bar and the inverter neutral bar. Connect Power Cables If several GFC units are in parallel, interconnect the output neutral between the cabinets, even if the output neutral is not used by the load. Remove the Protective Covers Open the door must using the Ronis 405 key. A. Protective covers B. Tie bar 20 990 5694 001
Prepare for Installation Shore Connection 500 kva C. To normal AC source D. Earthing bar E. To the earth F. To the load NOTE: Neutral cable (in grey) is for TNS SEA only. 1. Fold the dust protection cover as shown on the cover. 2. Remove the protective covers. Prepare for Cables NOTE: This operation must be carried out before the power cables are connected. RISK OF BURNS FROM HOT SURFACE CAUTION All the cables for the same network (normal AC line, bypass AC line, earth, load) must run through the same hole to avoid overheating of the anti-rodent grid. Failure to follow these instructions can result in injury or equipment damage. 1. Remove the tie bar. 2. Remove the anti-rodent grid. 3. Cut the anti-rodent grid to create holes for cables. 4. Install protection where the cables run through. 5. Fold the sheet downwards on the dotted lines. 990 5694 001 21
Shore Connection 500 kva Prepare for Installation 6. Reinstall the anti-rodent grid. 7. Reinstall the tie bar. Connect the Power Cables A. To normal AC source B. To the earth C. To the load 1. Check that the switches Q1 and Q5N are in the OFF position. 2. TNS SEA only: Connect the normal AC neutral to the load neutral. 3. Connect the protective conductor (PE or PEN) to the earth bar. 4. Connect the normal AC conductors taking care to respect the following order: L1, L2, L3. 5. Connect the load conductors in the following order: N 5, L1, L2, L3. 6. Reinstall the protective covers. 7. Unfold the dust protection cover. 5. For parallel (or single unit if required by load). 22 990 5694 001
Prepare for Installation Shore Connection 500 kva Interconnect Cabinet Earthing Bars Interconnect the earthing bars of all the cabinets in the installation using an additional earthing cable (not supplied) with the characteristics below: Minimum size is half that of a phase earthing conductor, same type of cable as for phase conductors. As short as possible. 1. Fold the dust protection cover as shown on the cover. 2. Remove the protective covers from the cabinets. 3. Connect the earth cable to the earthing bar of a cabinet. 4. Connect earthing cables between the earthing bars of all the cabinets. 5. Unfold the dust protection cover. 990 5694 001 23
Shore Connection 500 kva Connect the Control Cables Connect the Control Cables Connect Single GFC A. Connectors 1. Remove the protection cover 2. Plug a blue terminator in connector XM6 in the GFC. 3. Plug a blue terminator in connector XM7 in the GFC. Connect Parallel GFCs The supplied cables are 10 m long. 20 m cables are also available (to order); the maximum total length must not exceed 180 m. Once outside the cabinet, the cables must run along the earthing and the other control cables between the cabinets. 24 990 5694 001
Connect the Control Cables Shore Connection 500 kva A. Connectors B. Cable ties C. Exchange-current and CAN cables Example for four GFCs 1. Remove the protection cover. 2. Create a loop between XM2 and XM3 connectors in the four GFCs units. NOTE: All the connectors must be used. 3. Plug a blue terminator in the GFC1 XM6 connector. 4. Interconnect the GFC connectors XM6 and XM7 as shown. 5. Plug a red terminator in the GFC4 XM7 connector. 6. Run the cables behind the protective covers, as shown in the GFC cabinet. Control cables and power cables must be separated. 7. Run the control cables with the earth cables outside the cabinet. 990 5694 001 25
Shore Connection 500 kva Connect the Control Cables Connect the Emergency Power Off (EPO) NOTE: In the GFC, the emergency power off causes GFC shutdown. The EPO notion is applicable to installations where pressing the button also causes the circuit breakers on the upstream normal AC source and bypass AC source to open. In parallel configurations, there must be a single general shutdown button with a separate contact for each GFC unit. The cables (not supplied) must have SELV insulation and the maximum size is 2.5 mm². NOTE: To ensure sufficient isolation of EPO cables, they must be run separately from the power cables. 1. Remove the jumper from the XM19 terminal block. 2. Connect the general shutdown NC contact to terminals 1 and 2 (SELV) (Free of voltage). 3. Run the cables in the cabinet as shown. 4. Use cables ties to fasten the cables. 5. Run the cables outside the cabinets with the earth and connection cables between the cabinets. 26 990 5694 001
Connect the Control Cables Shore Connection 500 kva Connect the Dry Contact Communication Card The cables (not supplied) must have SELV insulation. To ensure sufficient isolation of control-wires (contact signal) cables, they must be run separately from the power cables. Maximum characteristics of input contacts : Switched voltage: 9 VDC (supplied by the GFC) Loop current: 20 ma Wire size: 0.5 to 1.5 mm²/awg20 to AWG16 Maximum characteristics of output contacts : Permissible voltage: SELV only Permissible current: 1 A at 30 VDC/30 VAC Wire size: 0.5 to 1.5 mm²/awg20 to AWG16 990 5694 001 27
Shore Connection 500 kva Connect the Control Cables The dry contacts can be configured; see the operation manual. NOTE: When PLC remote control mode is used, some contacts are reserved for monitoring purpose. For additional information see operation manual. NOTE: To ensure sufficient isolation of contact signal cables, they must be run separately from the power cables. 1. Connect the cables to input/output contacts. 2. Pass the wires through the ferrite two times. 3. Run the cables in the cabinet as shown. 4. Use cables ties to fasten the cables. 5. Run the cables outside the cabinet with the earth and connection cables between the cabinets. 6. Reinstall the protective covers. Connect the Network Management Cards Two network management cards (NMC) are available in the GFC: Network management card 1 to connect to PLC or to connect to a building management system via Modbus RTU/RS485. Network management card 2 is dedicated to connect to remote monitoring service (option). 28 990 5694 001
Connect the Control Cables Shore Connection 500 kva A. Network management card 2 B. Network management card 1 Connect to PLC or Building Management System (BMS) The cables (not supplied) must have SELV insulation. For two-wire Modbus connection use shielded cables only (eg. Schneider TSXCSA100). To ensure sufficient isolation of control-wires (contact signal cables), they must be run separately from the power cables. 1. Connect the cable shield to the cabinet grounding bracket. 990 5694 001 29
Shore Connection 500 kva Connect the Control Cables 2. Connect Modbus on network management card 1 as shown below. Connect to Remote Monitoring Service (RMS)(Option) Ethernet Connection The cables (not supplied) must have SELV insulation. To ensure sufficient isolation of control-wires (contact signal cables), they must be run separately from the power cables. 30 990 5694 001
Connect the Control Cables Shore Connection 500 kva 1. Connect Ethernet on network management card 2 as shown below Each network management card will be connected to an ethernet switch. Each network management card must be able to access the SMTP server. Modem Connection A dedicated phone line is required. A phone line can manage 8 GFCs maximum. The cables (not supplied) must have SELV insulation. Use shielded cables only (eg. Schneider TSXCSA100). To ensure sufficient isolation of control-wires (contact signal cables), they must be run separately from the power cables. 1. Connect the cable shield to the network management card metal bracket. 990 5694 001 31
Shore Connection 500 kva Connect the Control Cables 2. Connect Modbus on network management card 2 as shown below. The dedicated phone line must be able to access RMS center anytime. Connect a Customer Q5N For the installation to operate properly, the following must be respected: There must be only one customer Q5N switch per GFC. The auxiliary contact of an output switch must be a normally open contact when the switch is open. 32 990 5694 001
Connect the Control Cables Shore Connection 500 kva 1. Connect the auxiliary contact of the customer Q5N switch to XM4. A. Customer Q5N pin 3 B. COM pin 1 2. Run the cables behind the protective covers. Control cables and power cables must run apart. 3. Run the cables with the earth cables outside the cabinet. Connect External Power Source for Ventilation RISK OF CORROSION CAUTION If GFC installed in room with humidity, or powered off or in standby mode, ventilation must be powered by external source. Failure to follow these instructions can result in injury or equipment damage. Connecting external power source for ventilation is allowing GFC fans to run permanently: To reduce risk of corrosion. To reduce GFC starting pre-heating sequence duration when ambient temperature is low. Source characteristics: single phase 230 VAC, 50/60 Hz. Recommended: circuit breaker 1Ph /N 10A C curve. GFC doors must be open. 1. Remove the protection cover. 2. Fasten the cables to the panel. 990 5694 001 33
Shore Connection 500 kva Connect the Control Cables 3. Connect the external power sources ground, phase, and neutral cables to circuit breaker. 34 990 5694 001
Couple 400 mm Auxiliary Cabinet (Option) Couple 400 mm Auxiliary Cabinet (Option) Shore Connection 500 kva 1. Remove the two intercabinet uprights located behind the 400 mm cabinet. 2. Refit the rear panel on the 400 mm cabinet with the supplied screws. 3. Remove the side panel on the 400 mm cabinet. 4. Unscrew the side panel of the cabinet to be coupled without removing it. 5. Place the three intercabinet uprights above the side panel of the cabinet to be coupled. 6. Place the screws on the 400 mm cabinet. 990 5694 001 35
Shore Connection 500 kva Couple 400 mm Auxiliary Cabinet (Option) 7. Couple the 400 mm cabinet with the cabinet to be coupled and tighten the screws from inside the 400 mm cabinet. 36 990 5694 001
Printed in. Schneider Electric Schneider Electric 35 rue Joseph Monier 92500 Rueil Malmaison France + 33 (0) 1 41 29 70 00 www.schneider-electric.com As standards, specifications, and design change from time to time, please ask for confirmation of the information given in this publication. 2012 2015 Schneider Electric. All rights reserved. 990 5694 001