PD100 White, PD200 Black Low VOC Acrylic Polyurethane Topcoat PRODUCT DESCRIPTION PRODUCT DATA SHEET PRISM Direct-To-Metal(DTM) Urethane Topcoat is a premium two-component acrylic polyurethane system designed for DTM topcoat applications. This coating combines the protection of a primer and topcoat in one package. PRISM Acrylic Polyurethane will apply directly to properly cleaned and/or pretreated substrates and provide excellent adhesion and corrosion protection. This DTM topcoat exhibits good UV and exterior durability and is available as a factory package color system. SUITABLE SUBSTRATES Cold Rolled Steel FRP (Fiberglass Reinforced Plastic) Hot Rolled Steel SMC (Sheet Molded Compound) Note: Not for use on immersion services. Not for use on surfaces with extended surface temperature of 250 F or more SURFACE PREPARATION Bare Metal Substrates: 1. Wash surface with a mild detergent in hot water. Rinse well and wipe dry with a clean cloth. 2. Solvent clean with a Martin Senour Low VOC Surface Cleaner and wipe dry with a clean cloth 3. Abrade repair area to remove paint and all rust as needed. 4. Apply body filler to clean bare metal as needed. 5. Sand all areas to be refinished with 320-grit sandpaper and featheredge all broken film areas MIXING RATIO Stir or shake PRISM topcoat thoroughly before mixing. Mix by volume, 6 parts DTM topcoat color with 3 parts 6588 Reducer and one part 6496 hardener. Stir thoroughly and strain before use. Up to 10% of PRISM reducer 6588 may be added based on sprayable volume to customize application properties without affecting VOC. 2013 The Martin Senour Company Page 1 of 6 MA5297
MIXING RATIO - continued 6 Parts Color + + 3 Part Reducer 6588 1 Part Hardener 6496 REDUCER NOTE: 3 oz of Accelerator 6597 can be used to speed up the dry time. Refer to the drying schedule for dry times. TEMPERATURE RANGE 6588 50-75 F POT LIFE Time Temperature 1 Hour 77 F APPLICATION OVERALL Adjust air pressure at the gun to 50-55 psi for siphon, gravity, or pressure feed (adjust pot pressure to 5-10 psi for 12-16 fluid ounces per minute delivery) or 10 psi at the cap for HVLP guns. For Pressure, 12-16 oz /min. 20-23 sec with a #2 Zahn cup: Apply 2 coats at a gun distance of 5-10 inches. First spray medium wet coat, allow solvent to evaporate/hand slick then apply 1 full wet coat with 50% overlap for second coat. In a cross-coat method apply 40-60% coat in one direction and then apply a full wet coat in the opposite direction on the panel. Recommended dry film thickness is 2.5 5.0 mils. The 2 coat system will achieve higher dry film build. Always check the spray gun pattern before painting. Clean spray gun immediately after use with compliant Gun and Equipment Cleaner. REPAIR Repair process must be performed using a two-gun method. Apply DTM Topcoat over the repaired area carrying out the wet edge just beyond repair. Allow DTM Topcoat to flash per Drying Schedule Hand Slick recommendations. Apply a second coat to achieve proper hiding and blending of the color into the repaired area and lightly feather the outer edge. Immediately after feathering the final coat, melt the feathered edge with a wet-onwet application using Ure-Blend BS10 1K Urethane Blending Solvent. 2013 The Martin Senour Company Page 2 of 6 MA5297
APPLICATION continued THEORETICAL COVERAGE Gun Type Tip Size Air Pressure Conventional Siphon Feed 1.3-1.5mm 50-55 psi Conventional Gravity Feed 1.3-1.5mm 50-55 psi Conventional Pressure Feed 1.0-1.3mm at 12-16 oz/min 50-55 psi HVLP Gravity Feed 1.3-1.5mm 10 psi at cap HVLP Pressure Feed 1.3-1.5mm at 8-15 oz/min 10 psi at cap Square Ft. @ mil Dry 610 1 DRYING SCHEDULE Air Dry: Air dry at 75 F, 50% relative humidity, and 2.5 5.0 dry film thickness. Dry times will be extended by thicker films, low temperature, or high humidity. Air Dry Air Dry with 3 oz Accelerator 6597 Hand Slick 20-30 minutes Hand Slick 10 minutes Dust Free 45 minutes to 1 hour Dust Free 1 hour Tack Free 3 1/2 hours Tack Free 1 1 ½ hours Tape Free 4 hours Tape Free 3 ½ hours Nib-Sandable 4 hours Nib-Sandable 3 ½ hours Force Dry: Decals: 30-40 minutes @ 140º F Decals may be applied after air-drying 72 hours at 75 F. Lower temperatures, heavy, film thickness, poor air movement, thick decals, foil-based decals, etc., will extend the dry time before decal may be applied. Contact your local RECOAT Martin Senour product representative for recommendations. May be recoated with itself at 15 minutes and before 48 hours. Must be sanded after 48 hours. PERSONAL PROTECTION Read label, directions, and MSDS before use Refer to MSDS for specific information Wear a NIOSH approved organic vapor respirator when mixing and applying Wear a NIOSH dust particulate mask when sanding Wear safety goggles, coveralls, and chemical protective gloves when using this product 2013 The Martin Senour Company Page 3 of 6 MA5297
REGULATORY DATA Impact resistance (80 inch-pounds) Max VOC @ 6:3:1 < 1.0 lbs/gal Coverage @ 1 mil dry 610 sq f/gal/mil Direct Pass Pot Life 1 hour Reverse Pass Recommended Dry Film Thickness Flexibility (1/8 conical 2.5 5.0 mils mandrel) Pass Viscosity (sprayable) Gardener #2 Zahn Cup (ISO calibrated) Solvent resistance (10 double rubs) (MEK/Xylene/Gasoline/ 20-26 seconds Diesel/Oil) No Effect Gloss @ 60 Chemical Resistance (24 hr. covered 85+ contact) Flash Point PMCC (White) 80 F Gasoline Pass Pencil Hardness Pass @ 3H Motor Oil Pass Antifreeze Pass Prism PD100 As Packaged As Applied Density 12.07 1446 10.51 1259 % by Wt. % by Vol. % by Wt. % by Vol. Volatiles 38.3 48.3 51.0 62.0 Water 0 0 0 0 Exempt Compounds 33.2 39.6 47.5 56.7 VOC Total.61 74.37 44 VOC Less Exempt 1.02 122.85 103 Lb/Gal KG/L Lb/Gal KG/L HAPs 0 0 0.00 0.000 Prism PD200 As Packaged As Applied Density 9.85 1180 9.18 1100 % by Wt. % by Vol. % by Wt. % by Vol. Volatiles 49.5 51.2 60.1 63.7 Water 0 0 0 0 Exempt Compounds 68.3 41.7 55.6 58.1 VOC Total.68 41.7.41 49 VOC Less Exempt 1.17 140 1.13 135 Lb/Gal KG/L Lb/Gal KG/L HAPs 0 0 0 0 2013 The Martin Senour Company Page 4 of 6 MA5297
LABEL CAUTIONS Color: PD100 White, PD200 Black DANGER! HARMFUL OR FATAL IF SWALLOWED. FLAMMABLE! HARMFUL IF INHALED - MAY AFFECT THE BRAIN OR NERVOUS SYSTEM, CAUSING DIZZINESS, HEADACHE OR NAUSEA. IRRITATES EYES, SKIN AND RESPIRATORY TRACT. MAY CAUSE ALLERGIC SKIN REACTION. Contents are FLAMMABLE. Vapors may cause flash fires. Keep away from heat, sparks, and open flame. During use and until all vapors are gone: Keep area ventilated - Do not smoke - Extinguish all flames, pilot lights, and heaters - Turn off stoves, electric tools and appliances, and any other sources of ignition. VAPOR HARMFUL. Use only with adequate ventilation. This product must be used with an appropriate catalyst. Follow the respirator requirement and instructions on the catalyst. Avoid contact with eyes and skin. Wash hands after using. Keep container closed when not in use. Do not transfer contents to other containers for storage. FIRST AID: If INHALED: If affected, remove from exposure. Restore breathing, Keep warm and quiet. If on SKIN: Wash affected area thoroughly with soap and water. Remove contaminated clothing. Launder before re-use. If in EYES: Flush eyes with large amounts of water for 15 minutes. Get medical attention. If SWALLOWED: Call Poison Control Center, hospital emergency room, or physician immediately. DELAYED EFFECTS FROM LONG TERM OVEREXPOSURE. Contains solvents which can cause permanent brain and nervous system damage. Intentional misuse by deliberately concentrating and inhaling the contents can be harmful or fatal. This product must be mixed with other components before use. Before opening the packages, READ AND FOLLOW WARNING LABELS ON ALL COMPONENTS. WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. DO NOT TAKE INTERNALLY. KEEP OUT OF THE REACH OF CHILDREN. FOR PROFESSIONAL USE ONLY. SEE MATERIAL SAFETY DATA SHEET. Hardener: 6496 DANGER! HARMFUL OR FATAL IF SWALLOWED. COMBUSTIBLE! VAPOR AND SPRAY MIST HARMFUL, OVEREXPOSURE MAY CAUSE LUNG DAMAGE. MAY CAUSE ALLERGIC RESPIRATORY AND SKIN REACTION, EFFECTS MAY BE PERMANENT. CAUSES EYE IRRITATION.HARMFUL IF INHALED - MAY AFFECT THE BRAIN OR NERVOUS SYSTEM, CAUSING DIZZINESS, HEADACHE OR NAUSEA. Contents are COMBUSTIBLE. Keep away from heat and open flame. VAPOR AND SPRAY MIST HARMFUL. Gives off harmful vapor of solvents and isocyanates. DO NOT USE IF YOU HAVE CHRONIC (LONGTERM) LUNG OR BREATHING PROBLEMS, OR IF YOU HAVE EVER HAD A REACTION TO ISOCYANATES. USE ONLY WITH ADEQUATE VENTILATION. WHERE OVERSPRAY IS PRESENT, A POSITIVE PRESSURE AIR SUPPLIED RESPIRATOR (NIOSH approved) SHOULD BE WORN TO PREVENT EXPOSURE. IF UNAVAILABLE, AN APPROPRIATE PROPERLY FITTED APPROVED NIOSH VAPOR/PARTICULATE RESPIRATOR MAY BE EFFECTIVE. Follow directions for respirator use. Wear the respirator for the whole time of spraying and until all vapors and mists are gone. If you have any breathing problems during use, LEAVE THE AREA and get fresh air. If problems remain or happen later, IMMEDIATELY call a doctor - If not available get emergency medical treatment. Have this label with you. IRRITATES SKIN AND EYES. Avoid contact with eyes and skin. In case of eye contact, flush immediately with plenty of water for 15 minutes and call a doctor - If not available get emergency medical treatment. In case of skin contact, wash thoroughly with soap and water. Clothes contaminated by a spill should be removed and laundered. Keep container closed when not in use. Reacts with water in closed container to produce pressure which may cause container to burst. Do not transfer contents to other containers for storage. FIRST AID: If INHALED: If affected, remove from exposure. Restore breathing, Keep warm and quiet. If on SKIN: Wash affected area thoroughly with soap and water. Remove contaminated clothing. Launder before re-use. If in EYES: Flush eyes with large amounts of water for 15 minutes. Get medical attention. If SWALLOWED: Call Poison Control Center, hospital emergency room, or physician immediately. DELAYED EFFECTS FROM LONG TERM OVEREXPOSURE. Contains solvents which can cause permanent brain and nervous system damage. Intentional misuse by deliberately concentrating and inhaling the contents can be harmful or fatal. This product must be mixed with other components before use. Before opening the packages, READ AND FOLLOW WARNING LABELS ON ALL COMPONENTS. DO NOT TAKE INTERNALLY. KEEP OUT OF THE REACH OF CHILDREN. FOR PROFESSIONAL USE ONLY. SEE MATERIAL SAFETY DATA SHEET. 2013 The Martin Senour Company Page 5 of 6 MA5297
LABEL CAUTIONS continued Reducer: 6588 DANGER! HARMFUL OR FATAL IF SWALLOWED. EXTREMELY FLAMMABLE - VAPORS MAY CAUSE FLASH FIRES! HARMFUL IF INHALED - MAY AFFECT THE BRAIN OR NERVOUS SYSTEM, CAUSING DIZZINESS, HEADACHE OR NAUSEA. IRRITATES EYES, SKIN AND RESPIRATORY TRACT. Contents are EXTREMELY FLAMMABLE. Keep away from heat, sparks, and open flame. Vapors will accumulate readily and may ignite explosively. During use and until all vapors are gone: Keep area ventilated - Do not smoke - Extinguish all flames, pilot lights and heaters Turn off stoves, electric tools and appliances, and any other sources of ignition. VAPOR HARMFUL. Use only with adequate ventilation. Wear an appropriate properly fitted vapor/particulate respirator (NIOSH approved) during and after application. Follow respirator manufacturer's directions for respirator use. Avoid contact with eyes and skin. Wash hands after using. Keep container closed when not in use. Do not transfer contents to other containers for storage. FIRST AID: If INHALED: If affected, remove from exposure. Restore breathing. Keep warm and quiet. If on SKIN: Wash affected area thoroughly with soap and water. Remove contaminated clothing. Launder before re-use. If in EYES: Flush eyes with large amounts of water for 15 minutes. Get medical attention. If SWALLOWED: Do not induce vomiting. Call Poison Control Center, hospital emergency room, or physician immediately. DELAYED EFFECTS FROM LONG TERM OVEREXPOSURE. Contains solvents which can cause permanent brain and nervous system damage. Intentional misuse by deliberately concentrating and inhaling the contents can be harmful or fatal. WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. DO NOT TAKE INTERNALLY. KEEP OUT OF THE REACH OF CHILDREN. FOR PROFESSIONAL USE ONLY. SEE MATERIAL SAFETY DATA SHEET. 2013 The Martin Senour Company Page 6 of 6 MA5297