VERSION HISTORY The table below summarizes the history of this document as it is published onto the company website(s). It identifies the version, date of issue and revisions and changes. VERSION DATE CHANGES APAS-72 Parts Manual Rev 0 7/20/11 Preliminary APAS-72 Parts Manual Rev A 10/1/12 Release REVISION CONVENTIONS-DOCUMENT VERSION: name of document with revision level of entire documentlevel designates minor changes that do not require revision change DATE: date of issue for copying and publication of document. CHANGES: details of document revision level. Table of Contents Pitney Bowes Inc. Page 1
APAS Overall ASSY FIT -72 ATTACHER 14022-010 3 GLUE / FEEDER STD MODULE ASSY GLUE/FEEDER STD MODULE 14020-129 5 ASSY REGULATOR PLATE 14020-108 7 ASSY FRAME SLAVE 16020-629 8 INFEED MODULE ASSY INFEED MODULE 14020-130 9 ASSY FRAME 16020-621 11 ASSY VACUUM PUMP 14020-160 12 ASSY VACUUM CONVEYOR DRIVEN 14020-097 14 ASSY TENSIONER 16020-637 16 ASSY VACUUM CHAMBER 14020-098 17 ASSY DRIVE ROLLER 16020-886 18 ASSEMBLY NIP 14020-073 19 ASSEMBLY GLUE HEAD MTG 14020-023 21 ASSY CARD FEEDER SUPPORT 14020-148 23 CARD / FEEDER MODULE ASSY DRIVE / CARD FEEDER MODULE 14020-131 24 ASSY FRAME SLV 16020-812 26 ASSY VACUUM PUMP CARD FEEDER 14020-124 27 ASSY DRIVE CONVEYOR 14020-109 28 ASSY MOTOR 16020-884 30 ASSY DRIVE ROLLER 16020-886 31 ASSY TENSIONER 16020-637 32 ASSY VACUUM CHAMBER 14020-098 33 ASSY VACUUM CHAMBER 14020-161 34 ASSY ENCODER 16020-776 35 ASSY TOUCH SCREEN 14020-113 37 7 CARD FEEDER ASSY 7 CARDFEEDER 14022-015 39 ASSY RH SIDE FRAME 14020-140 41 ASSY LH SIDE FRAME 14020-141 43 ASSY SERVO MOTOR 14020-139 45 ASSY IDLE/CAM SHAFT 14020-136 46 ASSY NIP SHAFT 14020-138 47 ASSY SHAFT OVERHEAD BELT DRIVE 14020-090 49 ASSY IDLER SUPPORT 14020-137 50 ASSY OVERHEAD VACUUM 14020-053 51 ASSEMBLY SIDE GUIDES 14020-009 53 ASSY 24V CW SEPARATOR 14020-087 54 ASSY SINGLE SEPARATOR 14020-115 56 ASSY TRAILING ARM 14020-011 58 ASSY PAPER SLIDE 14020-052 60 Electrical 62 Pitney Bowes Inc. Page 2
APAS Overall - FIG 1 Pitney Bowes Inc. Page 3
14022-010 ASSY, FIT-72 ATTACHER (FIG 1) ITEM PART # DESCRIPTION QTY 1 14020-130 ASSY, INFEED MODULE 1 2 14020-131 ASSY, DRIVE / CARD FEEDER MODULE 1 3 14020-129 ASSY, GLUE / FEEDER STD MODULE 1 4 14020-148 ASSY, CARD FEEDER SUPPORT 1 5 14022-002 ASSY, 7" CARDFEEDER REF 6 98012-012 ASSY, E-CHAIN WIRE WAY 1 7 16014-070 BELT, VACUUM, 14.5" X 148.56" 1 8 SHCS, 1/4-20 X 2 12 9 SHCS, #10-24 X 1/2 4 10 BHCS, #8-32 X 3/8 2 11 FHCS, #10-24 X 1/2 (ITEM #6) 2 12 FHCS, #10-24 X 3/8 (ITEM #6) 2 Pitney Bowes Inc. Page 4
GLUE / FEEDER STD MODULE - APAS - 72 Parts Manual FIG 2 Pitney Bowes Inc. Page 5
14020-129 ASSY, GLUE / FEEDER STD MODULE (FIG 2) ITEM PART # DESCRIPTION QTY 1 16020-629 ASSY, FRAME, SLV 1 2 14020-108 ASSY, REGULATOR PLATE 1 3 14011-035 PLATE, FEEDER & GLUE MTG. 1 4 16009-192 BRACKET, BASE SPLICE 2 5 16013-475 COVER, FRONT, 20" 2 6 14013-084 COVER, LEFT END 1 7 99043-001 GLUE SYSTEM, ATTACHER (NORDSON) 1 8 FHCS, 3/8-16 X 1 4 9 SHCS, 5/16-18 X 1/2 4 10 FHCS, 1/4-20 X 3/4 6 11 BHCS, #10-24 X 5/8 6 12 FW, 5/16 4 13 NUT, NYLOC, #10-24 6 Pitney Bowes Inc. Page 6
FIG 3 14020-108 ASSY, REGULATOR PLATE (FIG 3) ITEM PART # DESCRIPTION QTY 1 14009-026 BRACKET, PNUEMATICS MTG. 1 2 14020-106 ASSY, FILTER REGULATOR 1 3 14020-104 ASSY, AIR REGULATOR 1 4 14020-155 ASSY, V-P VALVE 1 5 99031-021 TUBING, TEFLON BLUE, 1/4" OD 4' 6 99031-014 TUBING, BLACK, 3/8" OD 4' 7 SHCS, #6-32 X 3/8 4 Pitney Bowes Inc. Page 7
FIG 4 16020-629 ASSY, FRAME, SLAVE (FIG 4) ITEM PART # DESCRIPTION QTY 1 16020-913 ASSY, FRAME, 20" (WELDED) 1 2 16009-233 BRACKET, BASE MTG. 2 3 16009-268 BRACKET, COVER MTG. 6 4 98019-011 ZINC PLTD STL HEX WASHER HEAD 5 FW, 1/4 6 6 SHCS, 1/4-20 X 2 6 SELF DRILL SCREW, #8-18 X 1/2 12 Pitney Bowes Inc. Page 8
ASSY INFEED MODULE FIG 5 Pitney Bowes Inc. Page 9
14020-130 ASSY, INFEED MODULE (FIG 5) ITEM PART # DESCRIPTION QTY 1 16020-621 ASSY, FRAME 1 2 14020-097 ASSY, VACUUM CONVEYOR, DRIVEN 1 3 14020-073 ASSEMBLY, NIP 1 4 14020-148 ASSY, CARD FEEDER SUPPORT 1 5 14020-023 ASSEMBLY, GLUE HEAD MTG. 1 6 14020-160 ASSY, VACUUM PUMP 1 7 14013-056 COVER, FRONT 1 8 16013-302 COVER, REAR 1 9 14013-059 COVER, CENTER REAR 1 10 16013-013 HINGE, ELECTRICAL CONSOLE 2 11 99031-017 HOSE, 1-1/4 ID 6' 12 99017-030 HOSE, CLAMP, SS, 11/16" - 1-1/2" 4 13 16020-628 ASSY, ENCLOSURE, MAIN REF 14 16021-104 ASSY, CONTROL CONSOLE REF 15 FHCS, 3/8-16 X 1 4 16 HEX BOLT, 3/8-16 X 3/4 4 17 FHCS, 1/4-20 X 3/4 12 18 SHCS, 1/4-20 X 3/8 4 19 SHCS, #10-24 X 7/8 4 20 SHCS, #10-24 X 1/2 4 21 BHCS, #10-24 X 3/8 4 22 BHCS, #8-32 X 3/8 14 23 LOCK WASHER, 3/8 4 24 HEX NUT, 3/8-16 4 Pitney Bowes Inc. Page 10
FIG 6 16020-621 ASSY, FRAME (FIG 6) ITEM PART # DESCRIPTION QTY 1 16020-911 ASSY, FRAME (WELDED) 1 2 16009-268 BRACKET, COVER MTG. 6 3 16009-309 BRACKET, COVER MTG. 2 4 98019-011 ZINC PLTD STL HEX WASHER HEAD SELF DRILL SCREW, 8-18 X 1/2 16 Pitney Bowes Inc. Page 11
FIG 7 Pitney Bowes Inc. Page 12
14020-160 ASSY, VACUUM PUMP (FIG 7) ITEM PART # DESCRIPTION QTY 1 99029-015 BLOWER, VACUUM, 140 CFM 1 2 16020-770 ASSY, VACUUM RELIEF VALVE 1 3 14020-076 ASSY, EXHAUST, PVC 1 4 14020-094 ASSY, INTAKE PVC 1 5 16018-001 PIPE, PVC, 1" X 2.00" 3 6 16018-093 PVC SECTION, 1", HOSE COUPLER 2 7 99027-010 FILTER, INLINE W/ 99027-011 1 8 99028-108 FITTING, REDUCER, 1-1/4" TO 1" 2 9 99028-116 ELBOW, STR, 1-1/4NPT-1-1/4SLIP 1 10 99028-112 FITTING, TEE, 1" 2 11 99028-105 FITTING, MALE ADAPTER, 1-1/4NPT-1-1/4 PVC 1 Pitney Bowes Inc. Page 13
FIG 8 Pitney Bowes Inc. Page 14
14020-097 ASSY, VACUUM CONVEYOR, DRIVEN (FIG 8) ITEM PART # DESCRIPTION QTY 1 16020-637 ASSY, TENSIONER 1 2 14020-098 ASSY, VACUUM CHAMBER 1 3 16020-887 ASSY, PIPE 1 4 16020-886 ASSY, DRIVE ROLLER 1 5 14011-033 PLATE, TOP 1 6 16012-091 SPACER, BEARING BLOCK VIBRATION 2 7 BHCS, 3/8-16 X 1 4 8 FHCS, #10-24 X 5/8 4 9 FHCS, #8-32 X 5/8 12 Pitney Bowes Inc. Page 15
FIG 9 16020-637 ASSY, TENSIONER (FIG 9) ITEM PART # DESCRIPTION QTY 1 16006-173 ROLLER, TENSIONER 1 2 16009-183 BRACKET, TENSIONER MTG. 2 3 99003-047 BEARING, 1/2 X 1-1/8 SEALED W/ S.R. (HIGH TEMP GREASE) 2 4 99036-004 SHIM, 1/2 X 3/4 X.020 2 5 16004-231 SHAFT, IDLER ROLLER 1 6 - SHCS, 1/4-20 X 5/8 2 7 - FW, 1/4 2 Pitney Bowes Inc. Page 16
FIG 10 14020-098 ASSY, VACUUM CHAMBER (FIG 10) ITEM PART # DESCRIPTION QTY 1 14013-051 CHAMBER, VACUUM 1 2 14007-048 BLOCK, VACUUM CHAMBER CONN. 1 3 BHCS, 1/4-20 X 3/8 4 Pitney Bowes Inc. Page 17
FIG 11 16020-886 ASSY, DRIVE ROLLER (FIG 11) ITEM PART # DESCRIPTION QTY 1 99003-132 BEARING, PILLOW BLOCK, 3/4 BORE 2 2 16020-885 ASSY, DRIVE PULLEY 1 Pitney Bowes Inc. Page 18
FIG 12 Pitney Bowes Inc. Page 19
14020-073 ASSEMBLY NIP (FIG 12) ITEM PART # DESCRIPTION QTY 1 14009-004 BRACKET, NIP ROLLER ADJ 2 2 14004-032 SHAFT, NIP ADJ 1 3 12007-011 BLOCK, LOCATING 2 4 12011-010 PLATE, NIP ROLLER 4 5 12004-009 SHAFT, NIP ROLLER 2 6 12006-005 ROLLER, NIP 2 7 99003-007 BEARING, 1/2 X 1-1/8 SEALED W/ S.R. 4 8 10020-317 ASSEMBLY, KNOB, #10-24 X 1/2 4 9 - FLAT WASHER, #10 2 Pitney Bowes Inc. Page 20
FIG 13 Pitney Bowes Inc. Page 21
14020-023 ASSEMBLY, GLUE HEAD MTG (FIG 13) ITEM PART # DESCRIPTION QTY 1 14020-158 ASSY, GLUE GUN MTG. 1 2 14009-013 BRACKET, GLUE HEAD SUPPORT. 2 3 14008-024 BAR, GLUE HEAD MTG 1 4 14009-014 BRACKET, SENSOR SUPPORT 2 5 14008-026 BAR, SENSOR MTG 1 6 16011-016 PLATE, SENSOR MTG 1 7 98009-036 SENSOR, BANNER 1 8 10020-429 ASSEMBLY, KNOB, #10-24 X 5/8 2 9 10013-081 COVER, GLUE GUN REAR 1 10 10013-080 COVER, GLUE GUN 1 11 - FLAT WASHER, #10 2 12 - SHCS, 1/4-20 X 3/4 8 13 - SHCS, #10-24 X 3/4 4 14 - BHCS, 1/4-20 X 1/2 8 Pitney Bowes Inc. Page 22
FIG 14 14020-148 ASSY, CARD FEEDER SUPPORT (FIG 14) ITEM PART # DESCRIPTION QTY 1 14004-037 SHAFT, CARD FEEDER MTG. 1 2 14007-023 BLOCK, FEEDER SUPPORT 2 3 - SHCS, 5/16-18 X 1 2 Pitney Bowes Inc. Page 23
ASSEMBLY CARD / FEEDER MODULE - FIG 15 Pitney Bowes Inc. Page 24
14020-131 ASSY, DRIVE / CARD FEEDER MODULE (FIG 15) ITEM PART # DESCRIPTION QTY 1 16020-812 ASSY, FRAME, SLV 1 2 14020-109 ASSY, DRIVE CONVEYOR 1 3 14020-124 ASSY, VACUUM PUMP, CARD FEEDER 1 4 14020-113 ASSY, TOUCH SCREEN 1 5 16009-192 BRACKET, BASE SPLICE 2 6 14009-027 BRACKET, E-CHAIN MTG. 1 7 16013-311 COVER, FRONT 1 8 14013-061 COVER, REAR 1 9 16013-327 COVER, END W/ HOLE 1 10 16013-295 COVER, DRIVE PULLEY 1 11 99031-017 HOSE, 1-1/4 ID 2' 12 99017-042 HOSE, CLAMP, SS, 1-1/16" - 2" 2 13 14013-053 ASSY, ELECTRICAL ENCLOSURE REF 14 FHCS, 3/8-16 X 1 4 15 HEX BOLT, 3/8-16 X 3/4 4 16 FHCS, 1/4-20 X 3/4 8 17 BHCS, #10-24 X 3/8 11 18 BHCS, #8-32 X 3/8 2 19 HEX NUT, 3/8-16 4 20 HEX NUT, #10-24 3 21 LOCK WASHER, 3/8 4 Pitney Bowes Inc. Page 25
FIG 16 16020-812 ASSY, FRAME, SLV (FIG 16) ITEM PART # DESCRIPTION QTY 1 16020-911 ASSY, FRAME, 36" (WELDED) 1 2 16009-233 BRACKET, BASE MTG. 2 3 16009-268 BRACKET, COVER MTG. 6 4 98019-011 ZINC PLTD STL HEX WASHER HEAD 5 SHCS, 1/4-20 X 2 6 6 FW, 1/4 6 SELF DRILL SCFREW, #8-18 X 1/2 12 Pitney Bowes Inc. Page 26
FIG 17 14020-124 ASSY, VACUUM PUMP, CARD FEEDER (FIG 17) ITEM PART # DESCRIPTION QTY 1 99029-015 BLOWER, VACUUM, 140 CFM 1 2 14020-076 ASSY, EXHAUST, PVC 1 3 14020-094 ASSY, INTAKE PVC 1 4 99027-010 FILTER, INLINE W/ 99027-011 1 5 99028-166 FITTING, HOSE BARB, 1-1/4 NPT X 1-1/4 HOSE 1 Pitney Bowes Inc. Page 27
FIG 18 Pitney Bowes Inc. Page 28
14020-109 ASSY, DRIVE CONVEYOR (FIG 18) ITEM PART # DESCRIPTION QTY 1 16020-884 ASSY, MOTOR (FIT-BASE) 1 2 16020-886 ASSY, DRIVE ROLLER 1 3 16020-637 ASSY, TENSIONER 1 4 14020-098 ASSY, VACUUM CHAMBER, BASE 1 5 14020-161 ASSY, VACUUM CHAMBER, CARD FEEDER 1 6 16020-776 ASSY, ENCODER 1 7 16020-887 ASSY, PIPE 1 8 14011-039 PLATE, TOP DRIVE 1 9 16012-091 SPACER, BEARING BLOCK VIBRATION 2 10 99002-196 PULLEY, TIMING, GT-2, 30-5M-15, 1/2 BORE 1 11 99000-397 BELT, TIMING, 1050-5M-15, POWER GRIP GT-2 1 12 16006-207 ROLLER, ENCODER DRIVE 1 13 99028-245 FITTING, PLASTIC HOSE BARB, 3/4NPT X 3/4T 3 14 99034-003 99034-003 KEY, SQUARE, 1/8 X 3/4 2 15 FHCS, 3/8-16 X 1-1/4 4 16 FHCS, 1/4-20 X 3/4 6 17 FHCS, #10-24 X 5/8 4 18 FHCS, #8-32 X 5/8 18 Pitney Bowes Inc. Page 29
FIG 19 16020-884 ASSY, MOTOR (FIG 19) ITEM PART # DESCRIPTION QTY 1 99001-070 GEARMOTOR, CYCLO, 1/2HP 1 2 16009-290 BRACKET, CYCLO MOTOR MTG. 1 3 16011-439 PLATE, MOTOR SPACER 1 4 16006-229 PULLEY, TIMING, GT-2, 50-5M-15, 7/8" BORE 1 5 BHCS, 3/8-16 X 1-1/4 4 6 SHCS, 1/4-20 X 1-1/4 1 7 WASHER, 3/8 4 8 LOCK WASHER, 3/8 4 9 HEX NUT, 3/8-16 4 10 SET SCREW, FLAT, #10-24 X 1/4 (ITEM #4) 1 Pitney Bowes Inc. Page 30
FIG 20 16020-886 ASSY, DRIVE ROLLER (FIG 20) ITEM PART # DESCRIPTION QTY 1 99003-132 BEARING, PILLOW BLOCK, 3/4 BORE 2 2 16020-885 ASSY, DRIVE PULLEY 1 Pitney Bowes Inc. Page 31
FIG 21 16020-637 ASSY, TENSIONER (FIG 21) ITEM PART # DESCRIPTION QTY 1 16006-173 ROLLER, TENSIONER 1 2 16009-183 BRACKET, TENSIONER MTG. 2 3 99003-047 BEARING, 1/2 X 1-1/8 SEALED W/ S.R. (HIGH TEMP GREASE) 2 4 99036-004 SHIM, 1/2 X 3/4 X.020 2 5 16004-231 SHAFT, IDLER ROLLER 1 6 - SHCS, 1/4-20 X 5/8 2 7 - FW, 1/4 2 Pitney Bowes Inc. Page 32
FIG 22 14020-098 ASSY, VACUUM CHAMBER (FIG 22) ITEM PART # DESCRIPTION QTY 1 14013-051 CHAMBER, VACUUM 1 2 14007-048 BLOCK, VACUUM CHAMBER CONN. 1 3 BHCS, 1/4-20 X 3/8 4 Pitney Bowes Inc. Page 33
FIG 23 14020-161 ASSY, VAC. CHAMBER (FIG 23) ITEM PART # DESCRIPTION QTY 1 14013-060 VACUUM CHAMBER 1 2 14007-040 BLOCK, VACUUM ADAPTOR 1 3 99028-166 FITTING, HOSE BARB, 1-1/4 NPT X 1-1/4 HOSE 1 4 - BHCS, 1/4-20 X 1/2 4 Pitney Bowes Inc. Page 34
FIG 24 Pitney Bowes Inc. Page 35
16020-776 ASSY, ENCODER (FIG 24) ITEM PART # DESCRIPTION QTY 1 16007-284 BLOCK, ENCODER PIVOT 2 2 16009-243 BRACKET, ENCODER MTG. 1 3 16004-256 SHAFT, ENCODER PIVOT 2 4 99019-029 ROLLER, ENCODER, 2-5/8" OD X 10MM B 1 5 98017-021 ENCODER, INCREMENTAL, DFS60 1 6 99017-004 COLLAR, 1/2 SHAFT 1 7 99003-116 BUSHING, FLANGED, 1/2 X 5/8 X 3/8 1 8 Y315011 COLLAR, 1/2 SHAFT 1 9 FL21000 SPRING, TORSION 1 10 - SHCS, 1/4-20 X 3/4 1 11 - SHCS, M4 X 16 3 Pitney Bowes Inc. Page 36
FIG 25 Pitney Bowes Inc. Page 37
14020-113 ASSY, TOUCH SCREEN (FIG 25) ITEM PART # DESCRIPTION QTY 1 14013-064 ENCLOSURE, TOUCHSCREEN 1 2 98013-140 TOUCHSCREEN, GOT1000 1 3 14011-015 PLATE, STIFFENER 1 4 14011-016 BACKPLATE, TOUCHSCREEN 1 5 14019-004 POST, TOUCHSCREEN SUPT 1 6 18019-002 NUT, TOUCHSCREEN ENCLOSURE MTG. 1 7 99005-014 WASHER, SPRING, 45.5mm 1 8 99017-015 COLLAR, SHAFT 2 PC 1-5/8 B. 1 9 - SHCS, 3/8-16 X 1/2 1 10 - BHCS, 1/2-20 X 3/8 4 11 - SHCS, #10-24 X 3/8 4 Pitney Bowes Inc. Page 38
ASSEMBLY 7 CARD FEEDER FIG 26 Pitney Bowes Inc. Page 39
14022-015 ASSY, 7 CARDFEEDER (FIG 26) ITEM PART # DESCRIPTION QTY 1 14020-140 ASSY, RH SIDE FRAME 1 2 14020-141 ASSY, LH SIDE FRAME 1 3 14020-139 ASSY, SERVO MOTOR 2 4 14020-136 ASSY, IDLE/CAM SHAFT 1 5 14020-138 ASSY, NIP SHAFT 7" CARDFEEDER 1 6 14020-090 ASSY, SHAFT, OVERHEAD BELT DR. 1 7 14020-049 14020-049 ASSY, NIP IDLER 1 8 14020-137 ASSY, IDLER SUPPORT 1 9 14020-053 ASSY, OVERHEAD VACUUM 1 10 14020-009 ASSEMBLY, SIDE GUIDES 1 11 14020-087 ASSY, 24V CW SEP. W/ TONGUE & CROSSBAR 1 12 14020-052 ASSY, PAPER SLIDE 1 13 14007-035 BLOCK, CLAMP 1 14 10008-114 BAR, FEEDER ADJ-7" CARDFEEDER 1 15 10008-113 BAR, TONGUE ADJ-7" CARDFEEDER 1 16 14009-028 BRACKET, SENSOR MTG. 1 17 14009-007 BRACKET, REFLECTIVE TAPE MTG. 1 18 10006-028 DISK, TONGUE ADJ. 1 19 14013-039 COVER, BOTTOM 1 20 10013-051 COVER, TOP 1 21 10005-227 SIDE GUIDE@ NIP, RH 1 22 10005-229 SIDE GUIDE @ NIP, LH 1 23 10004-055 STUD, TRAILING ARM ADJ. 1 24 14014-004 BELT, RED GUM TIMING 1 25 99000-173 BELT, TIMING UR / STL 300XL037 1 26 99004-041 HANDLE, RACHET 1/4-20 X.78 1 Pitney Bowes Inc. Page 40
FIG 27 Pitney Bowes Inc. Page 41
14020-140 ASSY, RH SIDE FRAME (FIG 27) ITEM PART # DESCRIPTION QTY 1 10000-095 SIDE FRAME, RH 1 2 10007-094 BLOCK, INNER SIDEFRAME SUPT. 1 3 10007-133 BLOCK, SIDE GUIDE ADJ-7" CARDFEEDER 1 4 10007-103 BLOCK, BEARING 1 5 99003-093 BEARING, 1/2 X 1-1/8, SEALED W/ COLLAR 1 6 99003-007 BEARING, 1/2 X 1-1/8 SEALED W/ S.R. 3 7 99003-099 BUSHING, FLANGE 7/8 X 1 X 1/2 1 8 99003-072 BUSHING, SLEEVE STL 1/4 X 5/16 X 1/4 1 9 99014-009 BALL STUD, 10MM 1 10 - BHCS, 1/4-20 X 5/8 2 11 - BHCS, 1/4-20 X 1/2 4 12 - BHCS, 10-24 X 5/8 2 13 - NUT, HEX, 5/16-18 1 Pitney Bowes Inc. Page 42
FIG 28 Pitney Bowes Inc. Page 43
14020-141 ASSY, LH SIDE FRAME (FIG 28) ITEM PART # DESCRIPTION QTY 1 10000-094 SIDE FRAME, LH 1 2 10007-094 BLOCK, INNER SIDEFRAME SUPT. 1 3 10007-133 BLOCK, SIDE GUIDE ADJ-7" CARDFEEDER 1 4 14008-017 BAR, SPRING TENSIONING 1 5 99003-093 BEARING, 1/2 X 1-1/8, SEALED W/ COLLAR 1 6 99003-007 BEARING, 1/2 X 1-1/8 SEALED W/ S.R. 1 7 99003-099 BUSHING, FLANGE 7/8 X 1 X 1/2 1 8 99003-072 BUSHING, SLEEVE STL 1/4 X 5/16 X 1/4 1 9 99006-040 PIN, SPRING CLIP 10-32 X 1-1/16 1 10 99006-038 PIN, SPRING CLIP (GROOVED) 10-32 X 5/8 2 11 - SBHCS, 1/4-20 X 5/8 3 12 - SBHCS, #10-24 X 5/8 2 Pitney Bowes Inc. Page 44
FIG 29 14020-139 ASSY, SERVO MOTOR (FIG 29) Pitney Bowes Inc. Page 45
ITEM PART # DESCRIPTION QTY 1 10007-104 BLOCK, SERVO MOTOR MTG. 1 2 98013-078 MOTOR, SERVO, 400W (ROTARY) 1 3 99003-007 BEARING, 1/2 X 1-1/8 SEALED W/ S.R. 1 4 99017-044 COUPLING, SERVO 1/2 B X 14MM B 1 5 10013-078 COVER, SERVO SPACER 1 6 - SHCS, #10-24 X 5/8 4 7 - BHCS, #10-24 X 1/2 2 FIG 30 Pitney Bowes Inc. Page 46
14020-136 ASSY, IDLE/CAM SHAFT (FIG 30) ITEM PART # DESCRIPTION QTY 1 10004-276 SHAFT, IDLER/CAM 1 2 10006-084 PULLEY, DRIVE, 21XL087, 1/2 B 1 3 14016-003 CAM, BACK WEDGE 1 4 99003-032 WASHER, NYLON, 1/2 X 1/32 1 5 99003-018 WASHER, NYLON, 1/2 X 1/16 1 6 99017-004 COLLAR, 1/2 SHAFT 1 7 - SET SCREW, CUP, #10-24 X 1/4 (ITEM #2 &3) 4 FIG 31 Pitney Bowes Inc. Page 47
14020-138 ASSY, NIP SHAFT (FIG 31) ITEM PART # DESCRIPTION QTY 1 10007-088 BLOCK, VACUUM NIP-RH 1 2 10007-089 BLOCK, VACUUM NIP-LH 1 3 10004-246 SHAFT, NIP ROLLER 1 4 10004-252 SHAFT, IDLER 1 5 10006-091 ROLLER, NIP 2" DIA 2 6 10006-089 ROLLER, HUB W/FLANGES 2 7 10006-093 ROLLER COVER, 1.4" OD 2 8 10006-085 PULLEY, IDLER, 21XL037 1 9 99002-054 PULLEY, 20XL037, 1/2B 1 10 99003-046 BEARING, 1/2 X 7/8 4 11 99003-079 BEARING, 3/8 X 5/8 4 12 99017-004 COLLAR, 1/2 SHAFT 1 13 99003-018 WASHER, NYLON, 1/2 X 1/16 3 14 99003-032 WASHER, NYLON, 1/2 X 1/32 1 15 99022-004 SNAP RING, 1/2 6 16 99022-003 SNAP RING, 3/8 4 17 99034-003 KEY, SQ, 1/8 X 3/4 1 18 99006-038 PIN, SPRING-#10-32 X 5/8 1 19 99005-012 SPRING, GRIPPER JAW 1 20 SHCS, #10-24 X 3/4 2 Pitney Bowes Inc. Page 48
FIG 32 14020-090 ASSY, SHAFT, OVERHEAD BELT DRIVE (FIG (32) ITEM PART # DESCRIPTION QTY 1 10004-253 SHAFT, SERVO DRIVE 1 2 99002-032 PULLEY, TIMNG, 16XL037, 1/2B W/ KW 1 3 99017-028 COLLAR, ONE-PC SPLIT-1/2B 1 4 99003-018 WASHER, NYLON, 1/2 X 1/16 2 5 99003-032 WASHER, NYLON, 1/2 X 1/32 1 6 99034-003 KEY, SQUARE, 1/8 X 3/4 1 Pitney Bowes Inc. Page 49
FIG 33 14020-137 ASSY, IDLER SUPPORT (FIG 33) ITEM PART # DESCRIPTION QTY 1 10004-273 SHAFT, IDLER MTG. 1 2 10006-086 PULLEY, IDLER, 14XL087, 5/8 B 1 3 99003-079 BEARING, 3/8 X 5/8 2 4 99003-016 WASHER, NYLON, 3/8 X 1/32 2 5 99022-003 SNAP RING, 3/8 2 Pitney Bowes Inc. Page 50
FIG 34 Pitney Bowes Inc. Page 51
14020-053 ASSY, OVERHEAD VACUUM (FIG 34) ITEM PART # DESCRIPTION QTY 1 10011-046 SIDEFRAME, INNER 2 2 10008-111 BAR, INNER FRAME SUPPORT 2 3 10007-151 BLOCK, VACUUM 1 4 10011-093 PLATE, VACUUM 1 5 10009-090 BRACKET, RH IDLER 1 6 10009-091 BRACKET, LH IDLER 1 7 10004-145 SHAFT, IDLER ROLLER 1 8 10006-088 PULLEY, CROWNED IDLER 1 9 99003-008 BEARING, 3/8 X 7/8, SEALED 2 10 14014-001 BELT, VACUUM 1 11 10006-087 PULLEY, CROWNED DRIVE 1 12 10004-251 SHAFT, OVERHEAD DRIVE 1 13 99019-004 ROLLER, DUROSOFT, 2-1/2" 2 14 99003-093 BEARING, 1/2 X 1-1/8, SEALED W/ COLLAR 2 15 99003-018 WASHER, NYLON, 1/2 X 1/16 14 16 99022-004 SNAP RING, 1/2 2 17 99002-060 PULLEY, TIMING, 28XL037 1 18 99014-009 BALL STUD, 10MM 1 19 99028-262 FITTING, 90 CAST ELBOW, 3/4 NPT MALE X FEMALE 3 20 99028-114 FITTING, HOSE BARB, 3/4 NPT X 3/4 HOSE 3 21 99034-012 KEY, SQUARE, 1/8" X 1/2" 1 22 SHCS, 1/4-20 X 3/4 8 23 BHCS, 1/4-20 X 3/4 2 24 SHCS, 1/4-20 X 3/8 4 25 FHMS, #10-24 X 1/2 2 26 SHCS, #6-32 X 1/2 12 27 SET SCREW, CUP, #10-24 X 1/4 (ITEM #16) 2 Pitney Bowes Inc. Page 52
FIG 35 14020-009 ASSEMBLY, SIDE GUIDES (FIG 35) ITEM PART # DESCRIPTION QTY 1 10003-029 CROSSBAR, SEPERATOR-7" CARDFEEDER REF 2 10005-228 SIDE GUIDE, LH 1 3 10005-226 SIDE GUIDE, RH 1 4 10007-100 BLOCK, SIDE GUIDE MTG. 2 5 10009-002 BRACKET, SIDE GUIDE MTG. 2 6 99004-003 HANDLE, RATCHET, #10-24 X 5/8 2 7 10020-317 ASSEMBLY, KNOB, #10-24 X 1/2 2 8 - SHCS, #6-32 X 3/4 4 9 - FHMS, #6-32 X 3/8 4 Pitney Bowes Inc. Page 53
FIG 36 Pitney Bowes Inc. Page 54
14020-087 ASSY, 24V CW SEP. W/ TONGUE & CROSSBAR (FIG 36) ITEM PART # DESCRIPTION QTY 1 14020-115 ASSY, SINGLE SEPARATOR, 24V, CW, 60HZ 1 2 14020-011 ASSEMBLY, TRAILING ARM 1 3 10003-029 CROSSBAR, SEPERATOR-7" CARDFEEDER 1 4 10007-010 BLOCK, SEPARATOR ADJ. 1 5 10008-024 BAR, SEPARATOR RELEASE 1 6 18017-008 LABEL, FEEDER SEPERATOR ADJ. 1 7 99004-001 KNOB, 5/16-24, FEMALE 1 8 99003-015 WASHER, NYLON, 5/16 X 1/16 1 9 99005-045 SPRING, SEPARATOR 1 10 - SHCS, #10-24 X 1/2 2 11 - FLAT WASHER, 5/16 1 Pitney Bowes Inc. Page 55
FIG 37 Pitney Bowes Inc. Page 56
14020-115 ASSY, SINGLE SEPARATOR, 24V, CW, 60HZ (FIG 37) ITEM PART # DESCRIPTION QTY 1 10020-314 ASSY, MOTOR PLATE MTG, LH 1 2 14007-041 BLOCK, SEPARATOR 1 3 10006-001 WHEEL, SEPERATOR, 3" DIAM 1 4 10004-176 SHAFT, SEPARATOR 1 5 10004-177 SHAFT, TONGUE SUPPORT 2 6 99006-002 PIN, DOWEL, 5/16 X 3 2 7 10012-028 STANDOFF, SEPARATOR 2 8 99002-002 PULLEY, TIMING, 16MXL025, 3/16 B 1 9 99002-001 PULLEY, TIMING, 100MXL025, 3/8 B 1 10 99000-006 BELT, TIMING 115MXL025 1 11 10014-001 BELT, 3" SEPARATOR 1 12 99003-001 BEARING, SEALED, 3/8 X 7/8 2 13 99003-017 WASHER, NYLON, 3/8 X 1/16 2 14 10004-028 STUD, SEPARATOR ADJ. 1 15 - SHCS, STL 6-32 X 3/8 2 16 - SHCS, #8-32 X 5/8 2 17 - HEX NUT, 5/16-24 1 18 99001-018 MOTOR, SEPERATOR, 24VAC 1 Pitney Bowes Inc. Page 57
FIG 38 Pitney Bowes Inc. Page 58
14020-011 ASSEMBLY, TRAILING ARM (FIG 38) ITEM PART # DESCRIPTION QTY 1 10007-092 BLOCK, ROLLER ADJ 1 2 10004-152 SHAFT, IDLER ROLLER 1 3 10012-003 SPACER, TONGUE 1 4 10009-053 BRACKET, TONGUE RH 1 5 10009-055 BRACKET, TONGUE LH 1 6 10006-089 ROLLER, HUB W/FLANGES 2 7 10006-093 ROLLER, COVER 1.19" OD 2 8 10004-144 SHAFT, STUB ROLLER MTG. 2 9 10006-103 PULLEY, O-RING 2 10 99039-168 O-RING, 1/8 X 7/8 X 1-1/8 BUNA-N 2 11 99003-079 BEARING, 3/8 X 5/8 X 5/32 6 12 10004-055 STUD, TRAILING ARM ADJ. 1 13 99003-016 WASHER, NYLON 3/8 X 1/32 2 14 99003-017 WASHER, NYLON 3/8 X 1/16" THK 2 15 - HEX NUT, 1/4-20 1 16 - BHCS, #10-24 X 3/8 2 17 - BHCS, #10-24 X 1/2 2 18 - BHCS, #8-32 X 3/8 2 Pitney Bowes Inc. Page 59
FIG 39 Pitney Bowes Inc. Page 60
14020-052 ASSY, PAPER SLIDE (FIG 39) ITEM PART # DESCRIPTION QTY 1 10009-092 BRACKET, PAPER SLIDE 1 2 10005-089 GUIDE, REAR WEDGE 1-1/4 1 3 10007-003 NUT PAPER SLIDE 1 4 10007-004 WASHER, PAPER SLIDE 1 5 99006-020 PIN, SPRING, 5/32 X 3/4 1 6 10008-112 BAR, BACK SUPPORT-7" CARDFEEDER 1 7 10020-429 ASSEMBLY, KNOB, #10-24 X 5/8 1 8 14008-028 BAR, CAM ROLLER SUPPORT 1 9 99006-016 PIN, SPRING, #10-32 X 3/8 1 10 99005-012 SPRING, GRIPPER JAW 1 11 99003-002 BEARING, 1/4 X 5/8 SEALED 1 12 99003-013 WASHER, NYLON, 1/4 X 1/16 1 13 - SHCS, 1/4-20 X 5/8 1 14 - SHCS, #10-24 X 1/2 2 15 - SHCS, #10-24 X 7/8 2 Pitney Bowes Inc. Page 61
Pitney Bowes Inc. Page 62
Recommended Spares PART # DESCRIPTION QTY 99000-006 BELT, TIMING 115MXL025 1 10014-001 BELT, 3" SEPARATOR 1 99039-168 O-RING, 1/8 X 7/8 X 1-1/8 BUNA-N 2 14014-001 BELT, VACUUM 1 99019-004 ROLLER, DUROSOFT, 2-1/2" 2 99000-397 BELT, TIMING, 1050-5M-15, POWER GRIP GT-2 1 16014-070 BELT, VACUUM, 14.5" X 148.56" 1 14014-004 BELT, RED GUM TIMING 1 99000-173 BELT, TIMING UR / STL 300XL037 1 Pitney Bowes Inc. Page 63
RECOMMENDED INTERNATIONAL SPARES LIST PART # DESCRIPTION QTY 10014-001 BELT, 3" SEPARATOR 1 14014-004 BELT, RED GUM TIMING 1 99000-006 BELT, TIMING 115MXL025 1 99000-173 BELT, TIMING UR / STL 300XL037 1 99000-397 BELT, TIMING, 1050-5M-15, POWER GRIP GT-2 1 14014-001 BELT, VACUUM 1 16014-070 BELT, VACUUM, 14.5" X 148.56" 1 99029-015 BLOWER, VACUUM, 140 CFM 1 99017-044 COUPLING, SERVO 1/2 B X 14MM B 1 98017-021 ENCODER, INCREMENTAL, DFS60 1 98004-017 FUSE 1 AMP 250V 5X20 4 98004-018 FUSE 3 AMP 250V 5X20 2 98004-019 FUSE 500 MA 250V 5X20 2 98004-073 FUSE 5X20 2.5A 3 98004-070 FUSE 5X20 TIME DELAY 1.25A 3 99001-070 GEARMOTOR, CYCLO, 1/2HP 1 98013-078 MOTOR, SERVO, 400W (ROTARY) 1 99039-168 O-RING, 1/8 X 7/8 X 1-1/8 BUNA-N 2 98002-058 RELAY DPDT 24VDC W/ DINRAIL BASE 2 98002-060 RELAY DPDT 30A 24VDC 2 98002-029 RELAY QUAD 4PDT 1 98002-041 RELAY, SPDT, 24V AC/DC W/ DINRAIL BASE 1 10006-093 ROLLER, COVER 1.19" OD 2 99019-004 ROLLER, DUROSOFT, 2-1/2" 2 10006-091 ROLLER, NIP 2" DIA 2 Pitney Bowes Inc. Page 64
NOTES: Pitney Bowes Inc. Page 65