Catalog HY13-5-2/US echnical Information erformance Data V Series iston umps ump Model Displacement 3 CC/REV (IN /REV) ump Delivery @ bar (1 SI) in LM (GM) RM 1 RM V6 6 (4.6) 91.2 (24.1) 134.4 (35.5) V1 1 (6.1). (31.) 1 (4.5) V14 14 (.54) 11 (45.5) 252 (6) Fluid: Standard Hydraulic Oil 1 SSU @ F (49 C), Horsepower and Efficiency Charts @ RM @ 1 RM 1 LM GM 1.5 4 KW 9.5 H. 1 LM GM 22.2 6 KW 119.4 H 16. 5 5 113.6 5. 3 2 6.1 44. 9. 6. ower 5 5 1.4 113.6 45 3 9.5 59... ower 3.9 1 ar SI Full ower 1 Compensated ower 13 2 2 3 22.4 25 4 3. 56. ar SI Full ower 1 Compensated ower 13 2 2 3 29. 25 4 4. NOE: he efficiencies and data in the graph are good only for pumps running at or 1 RM and stroked to maximum. o calculate approximate horsepower for the other conditions, use the following formula: H =[ Q x (SI) ] + (CHp) 114 ctual GM is directly proportional to drive speed and maximum volume setting. loss, however, is a function of pressure only. WHERE: Q = ctual Output in GM SI = at ump Outlet CHp = Input Horsepower @ Full Compensation @ or 1 RM (from graph read at operating pressure) NOE: Maximum input H to the pump may exceed electric motor drive capability. Select motor size (H) to exceed application requirements (H). 6
Catalog HY13-5-2/US echnical Information erformance Data Fluid: Standard Hydraulic Oil 1 SSU @ F (49 C), Horsepower and Efficiency Charts 1 9 6 LM GM 11. 4 1.5 4 1.2 32 9.9 24 6.6 16 V1 @ RM Full ower KW 59. 52.2 44. 3.3 29. 22.4 14.9 H.. 6. 5. 4. 3. 2. ower 1 9 6 LM GM 11. 4 1.5 1.2 9.9 6.6 4 32 24 16 V1 @ 1 RM Full ower KW 9.5 4.6 44. H. 1. 59.. 6. 29. 4. ower 3.3 ar SI Compensated ower 1 13 2.5 2 23 3 35 1. 3.3 ar SI Compensated ower 1 13 2 14.9 2 23 3 35 2. 1 9 6 LM GM 11. 4 1.5 1.2 9.9 6.6 3.3 4 32 24 16 ar SI V14 @ RM 1 Full ower Compensated ower 13 2 6.1 55.9 33.6 11.2 2 23 3 35 KW H.3. 9. 5. 44. 6. 45. 22.4 3.. ower 1 9 6 LM GM 34. 9 23.9 22.2 1.3 113.6 56. 5 6 45 3 ar SI V14 @ 1 RM 1 Full ower Compensated ower 13 2 6. 1. 2 23 3 35 KW H 149.2 2. 13.6 15. 111.9 93.3. 5. 4.6 1. 5. 3.3 5. 25. ower 61
Catalog HY13-5-2/US echnical Information erformance Data-Heat s IR/OIL HE EXCHNGERS 11 & 165 GLLON "F"&"G" USED WIH 125 RM-3H EFC MOORS HORSEOWER REMOVED Y COOLER 4 3 25 2 11 "G" 165 "F" 11 "F" 9 1 165 "G" 11 GL. "F" - REURN LINE H.EX. ( GM MIN.- 55 GM MX.) 11 GL. "G" & 165 GL. "F" - REURN LINE H.EX. (1 GM MIN.- 65 GM MX.) 165 GL. "G" - REURN LINE H.EX. (14 GM MIN.- 9 GM MX.) 2 25 3 OIL FLOW - GM HE REMOVL IS SED ON 4 F DIFFERENIL EWEEN RNSFER MEDIUM. 4 5 6 9 1 = 4 SI OIL RESSURE DRO 1 SSU = 5 SI = 1 SI = 2 SI 6 WER/OIL HE EXCHNGERS 11 GL. "C" (2:1 OIL/WER RIO) 11 GL. "D" (4:1 OIL/WER RIO) 165 GL. "C" (4:1 OIL/WER RIO) 165 GL. "D" (:1 OIL/WER RIO) 5 4 HORSEOWER REMOVED Y COOLER 3 25 2 1 9 6 11 "C" 4 5 9 1 11 "D" 165 "C" 165 "D" OIL FLOW - GM 11 GL. "C" - REURN LINE H. EX. (6.5 GM MIN.- 24 GM MX.) 11 GL. "D" - REURN LINE H. EX. ( GM MIN.- 45 GM MX.) 165 GL. "C" - REURN LINE H. EX. (2 GM MIN.- GM MX. 165 GL. "D" - REURN LINE H. EX. (1 GM MIN.- GM MX.) 6 2 25 3 4 5 6 OIL RESSURE DRO 1 SSU =5 SI HE REMOVL IS SED ON 4 F DIFFERENIL EWEEN RNSFER MEDIUM. USING 5 F COOLING WER HE OIL/WER RIO OF 2:1 MENS H FOR EVERY 2 GLLONS OF OIL HRU HE COOLER, MINIMUM OF 1 GL OF 5 F WER MUS E CIRCULED O CHIEVE CURVE RESULS. 62
Catalog HY13-5-2/US echnical Information HORSEOWER REMOVED Y RESERVOIR H REMOVL RESERVOIR SIZE(GLLONS) 11 165 2. 2. HE REMOVL IS SED ON SIC MIEN IR OF 5 F ND MX.OIL EMERURE OF 135 F. RERESENS MX. OERING RESSURE WIH UM/MOOR COMINION. **** HIS WILL E HE MXIMUM COMENSOR SEING. **** RERESENS MX. OERING RESSURE WIH UM/MOOR COMINION. WHEN USED ON OWER UNI RODUCS HIS WILL RERESEN 3 SI COMENSOR SEING. L11 & L16 - UM/MOOR COMINIONS MXIMUM OERING RESSURES MOOR H MOOR H UM GM @ 116 RM 25 3 4 5 6 5 MX OERING RESSURE(HEOREICL) UM GM @ 15 RM 25 3 4 5 6 5 MX OERING RESSURE(HEOREICL) 1 13 25 335 14 235 2 35 14 25 325 16 29 256 336 253 3 1 19 2 35 16 235 25 35 2 15 21 2 35 1 225 25 35 22 193 26 325 1 214 25 339 24 14 15 2435 3 19 225 25 325 26 13 166 225 225 33 2 2 234 31 2 9 5 21 266 31 21 15 225 3 3 1 2 251 3 22 1 214 25 35 32 114 13 165 2365 225 35 23 15 25 25 34 34 15 131 165 225 2 335 24 1625 2 2625 32 35.5 11 5 166 21 255 3 V1 25 135 15 2335 3 V1 2 5 16 2165 25 334 V1 29 21 26 3135 V1 31 114 135 19 2435 295 35 V1 3 945 136 15 2165 25 V1 41 2 9 65 1635 2 256 V1 44 6 4 11 5 1 241 V1 4 63 111 1465 165 225 35 346 325 35 V14 33 15 13 1 225 2 35 V14 35 5 5 15 2 265 334 V14 3 1 115 1625 25 25 3 V14 39 9 15 5 195 235 3 V14 41 6 15 16 226 265 V14 43 14 1 2 25 V14 45 1 135 1 25 2625 V14 45.5 6 95 135 1 25 26 V14 49 65 165 145 15 225 V14 52 5 5 1325 1625 2 V14 55 54 96 5 5 19 V14 5 51 655 9 119 14 1 296 225 265 255 V14 61 49 625 1135 141 1 2435 V14 64 465 595 45 1 1345 15 234 V14 6 445 5 1 135 5 164 225 63
Catalog HY13-5-2/US Information Omit If Not Required L11 6 OR Reduced Displacement Reservoir Compensator ump Electric Manifold Options Displacement Motor Reservoir Size (Gallons) L11 11 Omit C D Description Control on ump Control on ump with Remote Low Standby i- Control Remote Low Control High Control on ump i- with Low Standby Remote Low Control & Standby, High Control on ump ump ump Used Displacement and Description 6 6 cc/rev Std. Remote Compensator * Specify in cc/rev Destroked Max. Volume (3 cc/rev Min.) * Unless otherwise specified, units are shipped at Max. displacement. When reduced flow is required, specify pump displacement in 1 cc/rev increments. Example: 2,53,4,and a 3 cc/rev minimum displacement. Example: L15-- = Std. ump Destroked to 55 cc/rev Q1 Q2 R1 R2 V1 V2 W1 W2 X2 Y2 Motor Description H-RM-Frame 25--324C 25-1-24C 3--326C 3-1-26C 4--364C 4-1-324C 5--365C 5-1-326C 6-1-364C 5-1-365C Electric Motors are 23/46V, 6HZ, 3 H, EFC. Consult factory for other motor speeds (RM) and voltages. Standard Lead time is 1 working days. Lead time for RM motors is 2 working days. Supply/Return ort orting lock or Manifold ype or ctuator ort Size O M61 M62 M63 M64 M1 M2 M3 Other and Return ort lock ort SE-2 Spare SE-2 and with Safety Relief Valve ort SE-24 SE-24 ort D5J (1) Station arallel Circuit & orts Spare SE-16 and Manifold with Safety Relief Valve SE-16 Str. hr d SE-2 ort D5J (2) Station arallel Circuit & orts Spare SE-16, Manifold with Safety Relief Valve SE-16 Str. hr d SE-2 & SE-6 G ort D5J (3) Station arallel Circuit & orts Spare SE-16, Manifold with Safety Relief Valve SE-16 Str. hr d SE-2 & SE-6 G ort D5J (4) Station arallel Circuit & orts Spare SE-16, Manifold with Safety Relief Valve SE-16 Str. hr d SE-2 & SE-6 G ort DH (1) Station arallel Circuit & orts Spare SE-2, SE-24, Manifold with Safety Relief Valve SE-2 Str. hr d SE-6 G & SE- Y ort DH (2) Station arallel Circuit & orts Spare SE-2, SE-24, Manifold with Safety Relief Valve SE-2 Str. hr d SE-6 G & SE- Y ort DH (3) Station arallel Circuit & orts Spare SE-2, SE-24, Manifold with Safety Relief Valve SE-2 Str. hr d SE-6 G & SE- Y ort DH (4) Station arallel Circuit & orts Spare SE-2, SE-24, M4 Manifold with Safety Relief Valve SE-2 Str. hr d SE-6 G & SE- Y ort * If valves are to be mounted, specify the valves and sequence. If the model code exceeds 25 digits, utilize the special ordering code X. Example: L116V2M3X Note: Manifolds are mounted horizontally; far left station is number 1. X = 3 Station Manifold Station #1 = J3 Station #2 = K5 Station #3 = M 64
Catalog HY13-5-2/US Information Omit If Not Omit If Not Omit If Not Omit If Not Required Required Required Required X Directional Manapak Control ccessories Special Control Valves Modifications Valve X Indicates Special Modifications have been specified Function Valve Model Number NF MNG D Nominal (GM) Circuit Symbol 2 3 Control (Meter Out) Control (Meter Out) FM3DDKN D5 FM6DDKN D 4 4 ilot Operator Check COM3DDN D5 5 ilot Operator Check COM6DDN D 4 6 "" ort Reducing "" ort Reducing Valve Model Number RM325KN (-3 SI) RM625KN (-3 SI) NF Nominal Solenoid Mounting Operator ad (GM) 11VC E D31VW24NYCF D5H 2 (Spring F D31VW1C4NYCF D5H 2 (Spring G D31VW4C4NYCF D5H 2 (Spring H D31VW2D4NYCF D5H 2 J D61VW14NYCF D 5 (Spring K D61VW1C4NYCF D 5 (Spring L D61VW4C4NYCF D 5 (Spring M D61VW1D4NYCF D 5 D5 D 4 Circuit Symbol 65 Function Model Number echnical Data Compensated H ZG2R14S2 6.3 GM Gear ump @15 * Removal Cooling OC-24-2-3H RM ir/oil Heat Ex. - 3 H Loop Motor - 5.4 H Rejection C* Oil/Water (2:1) EKS-- H Rej. @ 24 GM D* Oil/Water (4:1) EKS-- 21 H Rej. @ 35.5 GM Water emp. 5-135 F dj. Range E Modulating V4C-6 Cross mbient Sensing Valve 3/4" N Inlet F* ir/oil-3h Mtr. OC-3-2-3H 1 H Rej. @2 GM G* ir/oil-3 H Mtr. OC-5-2-3H 25 H Rej. @35.5 GM Microglass Element H Filter 511QHM51 Vis. Ind. 5 SI ypass (4.5 SI diff. @ 35.5 GM) J.5kW, 4V, 3 H Immersion K3S-32-36-M1-1 F hermostat Heater NEM 1 (22W/sq. in.) K Check Valve 5 SI Cracking C162S ump Oulet (1 SI diff. @ 35.5 GM) MEC2C 1 H Close Coupled Motor Filtration/ ZG2R1S2.11 GM Gear ump Cooling 4CN25QM225N4N41 5Q Microglass II Filter Loop OC-3-2-3H ir/oil Heat Ex.-3 H Motor - 1 H Rej. S1 Filter reather 9261 2 Micron Element S2 Water Removal Silica Gel, Carbon & 934331 reather articulate Filter W1 Switch DC44SWCHC1 N.O. & N.C. Contacts 5-15 SI (SD Switch) DIN 4365 Connector W2 Switch DC44SWCHC1 5 @ 5/25VC Induct 1-35 SI 5 @ /24VDC Induct Limit Switch on, 1/2 H @ 5 VC X ump Inlet LS 1, 1/2 H @ 25 VC all Valve NEM 4 Enclosure Z emperature Switch 3-4 6 to 19 F djustable Diff. N.O. & N.C. Contacts *Heat rejection based on flows given with a 4 F differential between the transfer medium. NOES: Components are sized using oil with a viscosity of 225 SUS at 1 F.
Catalog HY13-5-2/US Information Omit If Not Required L16 OR Reduced Displacement Reservoir Compensator ump Electric Manifold Options Displacement Motor Reservoir Size (Gallons) L16 165 Omit C D Description Control on ump Control on ump with Remote Low Standby i- Control Remote Low Control High Control on ump i- with Low Standby Remote Low Control & Standby, High Control on ump ump ump Used Displacement and Description 1 1 cc/rev V1 Std. Remote Compensator 14 14 cc/rev V14 Std. Remote Compensator * Specify in cc/rev Destroked Max. Volume (1 cc/rev Min.) * Unless otherwise specified, units are shipped at Max. Displacement. When reduced flow is required, specify pump displacement in 1 cc/rev. increments. Example: 13,,9,and a 1 cc/rev minimum displacement. Example: L1613-- = Std. ump Destroked to 13 cc/rev Q1 Q2 R1 R2 V1 V2 W1 W2 X1 X2 Y1 Y2 Z2 Motor Description H-RM-Frame 25--324C 25-1-24C 3--326C 3-1-26C 4--364C 4-1-324C 5--365C 5-1-326C 6--44C 6-1-364C 5--44C 5-1-365C 1-1-45C Electric Motors are 23/46V, 6HZ, 3 H, EFC. Consult factory for other motor speeds (RM) and voltages. Standard lead time is 1 working days. Lead time for RM motors is 2 working days. Supply/Return ort orting lock or Manifold ype or ctuator ort Size O M61 M62 M63 M64 M1 M2 M3 Other and Return ort lock ort SE-24 Spare SE-24 and with Safety Relief Valve ort SE-32 SE-32 ort D5J (1) Station arallel Circuit & orts Spare SE-16 and Manifold with Safety Relief Valve SE-16 Str. hr d SE-2 ort D5J (2) Station arallel Circuit & orts Spare SE-16, Manifold with Safety Relief Valve SE-16 Str. hr d SE-2 & SE-6 G ort D5J (3) Station arallel Circuit & orts Spare SE-16, Manifold with Safety Relief Valve SE-16 Str. hr d SE-2 & SE-6 G ort D5J (4) Station arallel Circuit & orts Spare SE-16, Manifold with Safety Relief Valve SE-16 Str. hr d SE-2 & SE-6 G ort DH (1) Station arallel Circuit & orts Spare SE-2, SE-24, Manifold with Safety Relief Valve SE-2 Str. hr d SE-6 G & SE- Y ort DH (2) Station arallel Circuit & orts Spare SE-2, SE-24, Manifold with Safety Relief Valve SE-2 Str. hr d SE-6 G & SE- Y ort DH (3) Station arallel Circuit & orts Spare SE-2, SE-24, Manifold with Safety Relief Valve SE-2 Str. hr d SE-6 G & SE- Y ort DH (4) Station arallel Circuit & orts Spare SE-2, SE-24, M4 Manifold with Safety Relief Valve SE-2 Str. hr d SE-6 G & SE- Y ort * If valves are to be mounted, specify the valves and sequence. If the model code exceeds 25 digits, utilize the special ordering code X. Example: L161V2M3X NOE: Manifolds are mounted horizontally; far left station is number 1. X = 3 Station Manifold Station #1 = J3 Station #2 = K5 Station #3 = M 66
Catalog HY13-5-2/US Information Omit If Not Omit If Not Omit If Not Omit If Not Required Required Required Required X Directional Manapak Control ccessories Special Control Valve Valves Modifications Function Valve Model Number NF MNG D Nominal (GM) Circuit Symbol X Indicates Special Modifications have been specified 2 Control (Meter Out) FM3DDKN D5 3 4 Control (Meter Out) ilot Operator Check FM6DDKN D 4 COM3DDN D5 5 ilot Operator Check COM6DDN D 4 6 "" ort Reducing RM325KN (-3 SI) D5 "" ort Reducing Valve Model Number RM625KN (-3 SI) NF Nominal Solenoid Mounting Operator ad (GM) 11VC E D31VW24NYCF D5H 2 (Spring F D31VW1C4NYCF D5H 2 (Spring G D31VW4C4NYCF D5H 2 (Spring H D31VW2D4NYCF D5H 2 J D61VW14NYCF D 5 (Spring K D61VW1C4NYCF D 5 (Spring L D61VW4C4NYCF D 5 (Spring M D61VW1D4NYCF D 5 D1VW14NYCF D (Spring Q D1VW1C4NYCF D (Spring S D1VW4C4NYCF D (Spring D1VW2D4NYCF D D 4 Circuit Symbol 6 Function Model Number echnical Data Compensated H ZG2R2S2 9. GM Gear ump @ * Removal Cooling OC-33-2-3H 15 RM ir/oil Heat Ex. - Loop 3 H Motor -.9 H Rejection C* Oil/Water (4:1) EKS-1-4 H Rej. @ 6 GM D* Oil/Water (:1) EKS-1-F 3 H Rej. @ 6 GM Water emp. 5-135 F dj. Range E Modulating V4C-6 Cross mbient Sensing Valve 3/4" N Inlet F* ir/oil-3 H Mtr. OC-5-2-3H 25 H Rej. @31. GM G* ir/oil-3 H Mtr. OC-54-2-3H 34 H Rej. @6 GM Microglass Element H Filter 511QHM51 Vis. Ind. 5 SI ypass (11 SI diff. @ 6 GM) J.5kW, 4V, 3 H Immersion K3S-32-36-M1-1 F hermostat Heater NEM 1 (22W/sq. in.) K Check Valve 5 SI Cracking ump Oulet C22S (1 SI diff. @ 6 GM) MED2C 1.5 H Close Coupled Motor Filtration/ ZG2R29S2. GM Gear ump Cooling 4CN25QM225N4N41 5Q Microglass II Filter Loop OC-5-2-3H ir/oil Heat Ex.-3H Motor - H Rej. S1 Filter reather 9261 2 Micron Element S2 Water Removal Silica Gel, Carbon & reather 934331 articulate Filter W1 Switch DC44SWCHC1 N.O. & N.C. Contacts 5-15 SI (SD Switch) DIN 4365 Connector W2 Switch DC44SWCHC1 5 @ 5/25VC Induct 1-35 SI 5 @ /24VDC Induct Limit Switch on, 1/2 H @ 5 VC X ump Inlet LS 1, 1/2 H @ 25 VC all Valve NEM 4 Enclosure Z emperature Switch 3-4 6 to 19 F djustable Diff. N.O. & N.C. Contacts *Heat rejection based on flows given with a 4 F differential between the transfer medium. NOES: Components are sized using oil with a viscosity of 225 SUS at 1 F.
Catalog HY13-5-2/US Installation Information Operating Notes Jog the electric motor once and verify that the electric motor is rotating in the same direction as the arrow on the electric motor housing. If direction is incorrect, reverse two of the three leads on a 3- phase electric motor. EL-ak power units are tested and pressure control valves are factory preset. If adjustments are needed, follow the procedure below: egin adjusting relief valve and pump compensator control valve to increase pressure gradually. (NOE: lways set relief valve 4-45 SI higher than pump compensator pressure control valve or severe overheating will occur.) If pump fails to prime, vent pump discharge to atmosphere to establish fluid flow. Reservoir temperature should not exceed F. System reliability and component service life will be reduced when system is operated at higher temperature. Clean fluid = improved system reliability and longer component service life, change filter elements whenever filter indicators indicate a dirty element condition. It is recommended that every 4, operating hours or once a year, whichever occurs first, the filler/ breather cap and suction strainer should be replaced. Fluid Recommendations remium quality hydraulic oil with a viscosity range between -25 SSU (3-5 cst.) at 1 F (3 C). Normal operating viscosity range between -1 SSU (1-1 cst.). Maximum start-up viscosity is 4 SSU (1 cst.). NOE: Consult arker when exceeding 16 F (1 C) operation. Oil should have maximum anti-wear properties, rust and oxidation treatment. Filtration For maximum pump and system component life, the system should be protected from contamination at a level not to exceed 5 particles greater than 1 microns per milliliter of fluid. (SE Class 4 / ISO 16/13.) Due to the nature of variable displacement pumps, variations in pump inlet conditions, fluid acceleration losses, system aeration, and duty cycle must be carefully considered before specifying suction line filtration. Contact your arker representative for assistance. 6