uilt build to TRENCHLINING
DOWN A CAISSON TRENCHLINING
Trenchlining_DOWN A CAISSON DOWN A CAISSON CHARACTERISTICS Base panel 315x230 (815 kg) and 415x230 (1018 kg). Super-elevation panel 315x120 (511 kg). Double-acting screw with extensions of 50 and 100. Ditch width from 0.92 m to 5 m. Excavation depth from 2.30 m to 3.5 m. Soil thrust resistance 45 kn/m 2. Continuous thrust no. DOWN A CAISSON SIMPLEX MODEL CHARACTERISTICS Base panel 315x230 (815 kg) and 415x230 (1018 kg). Super-elevation panel 315x120 (511 kg). 51.5 and 91.5 telescopic rafters. Ditch width from 0.98 m to 1.99 m. Excavation depth from 2.30 m to 3.50 m. Soil thrust resistance 45 kn/m 2. Continuous thrust no. 438
Company Projects Products DOWN A CAISSON TRENCHLINING It is a system for the containment of ditch excavations that ensures retaining excavation walls up to 4 m in width and 3.5 m in depth, drastically resolving the security problems of construction workers working on canalizations and sewer systems. Quick and inexpensive to assemble, this caisson system is used and extracted from the excavation already assembled and it is suitable for non-continuous ditches with soils of good consistency. Thrust resistance: designed to withstand soil thrusts up to 45 kn/m 2 Continuous thrust: no STRENGTHS STURDY QUICK MODULAR ideal for retaining excavation soil with a depth from 2.30 to 3.5 m, it reaches an excavation width between 1.30 and 1.70 m; widths up to 5 m are obtained with the help of flanged pipe extensions. the weight of the trenchlining, formed by two 3.15x2.3 m panels, is about 2000 kg so it can be handled with standard yard vehicles. the position of the spacers allows laying piping up to 1.20 m in diameter. the panels can be also combined with the DOWN SIMPLE and DOUBLE GUIDING system. The base module consists of modular panels held in place by spacers adjustable by screws that can be hooked up to the panels and allow variable widths of excavation. The panels have a sharp lower edge to facilitate insertion into the soil. The SIMPLEX caisson is a less expensive version in which the screw-downs are replaced by male-female telescopic spacers with fixed 10 adjustment. DOWN A CAISSON HOW IT WORKS The DOWN A CAISSON formwork is laid down already assembled on the bottom of the excavation and it is inserted into the soil by beating alternately on the upper sides of the two panels. The articulated connection of the screw-down works as a hinge and it allows an angle variation of the screw-down of 20 degrees respect to the panels. The other modules are placed in series until the desired excavation length is reached. The lifting and handling are carried out through wire cables hooked to the perforated plates of the panels. Trenchlining 439
Trenchlining_DOWN A CAISSON 267 2500 267 2860 270 200 2300 4000 3000 1700 3960 4000 2300 3000 1700 407 407 200 3960 SPECIAL SOLUTION for the construction on site of a sewage tunnel with a section of 2.50x2.86 m. A 170 super-elevation panel, 267 with a series of special 2500 reinforcement guides 267 to contrast the screw-downs, has been added to the base composition of the DOWN A CAISSON. 440 270
Company Projects Products DOWN A CAISSON SET-UPS size excavation width usable internal space total weight kg panel flanged screw-down screw-down connection screw-down extension pin ø 36 pin ø 28 junction bar 315x230 H 128-168 91-131 2012 2x315x230 4 8 8 8 0 315x350 H 128-168 91-131 3301 2x315x230 + 2x315x120 141-181 19,3 1x50 191-231 31 1x100 6 12 12+8 12 4 DOWN A CAISSON SIMPLEX SET-UPS size excavation width usable internal space total weight kg panel male spacer female spacer pin ø 36 pin ø 28 junction bar 315x230 H 98-128 60-90 1855 2x315x230 4x51,5 4x51,5 8 8 0 315x230 H 138-198 100-160 1931 2x315x230 4x91,5 4x91,5 8 8 0 315x350 H 98-128 60-90 3065 2x315x230 6x51,5 6x51,5 12+8 12 4 315x350 H 138-198 100-160 3179 2x315x230 + 315x120 6x91,5 6x91,5 20 12 4 The DOWN A CAISSON excavation formwork system has been manufactured according to European standards EN 13331-1/2 79.86 Max 240 (DISLIVELLO) Trenchlining DOWN TRENCHLINING 315x230 CAISSON module. 441
Trenchlining_DOWN A CAISSON TECHNICAL CHARACTERISTICS ART. DIM. MM KG ART. DIM. MM KG ART. DIM. MM KG DOWN A CAISSON PANEL 315X230 601500 3150x2300 815.0 DOWN A CAISSON PANEL 415X230 601600* 4150x2300 1018.0 * on request DOWN A CAISSON PANEL 315X120 601520 3150x1200 511.0 DOWN A CAISSON PANEL 415X120 601620* 4150x1200 632.0 * on request COUPLING BAR FOR DOWN A CAISSON PANELS 607010 1000 15.6 DOUBLE EFFECT STRUT 604000 ø 230x730/1130 55.0 N 8 screw M16x60 UNI 5739 Zn N 8 nut M16 UNI 5588 Zn N 8 washer 17x30 UNI 6592 Zn STRUT CONNECTION FOR DOWN A CAISSON PANEL 604100-18.0 STRUT EXTENSION OF 50 COMPLETE 605050 ø 230x500 19.3 N 8 screw M16x60 UNI 5739 Zn N 8 nut M16 UNI 5588 Zn N 8 washer 17x30 UNI 6592 Zn STRUT EXTENSION OF 100 COMPLETE 605100 ø 230x1000 31.0 N 8 screw M16x60 UNI 5739 Zn N 8 nut M16 UNI 5588 Zn N 8 washer 17x30 UNI 6592 Zn 442
TECHNICAL CHARACTERISTICS Company Projects Products ART. DIM. MM KG ART. DIM. MM KG ART. DIM. MM KG LOCKING PIN Ø 36 FOR DOWN A CAISSON COMPLETE 604120 ø 18x190 1.6 N 1 safety split pin of 5 LOCKING PIN Ø 28 FOR STRUT 604016 ø 28x150 0.7 N 1 safety split pin of 5 DOWN A CAISSON LIFTING STEEL ROPE 607200 2000 52.0 Da 1284 a 5184 2300 1200 Trenchlining DOWN A CAISSON TRENCHLINING 315x230 + 315x120 module. 443
Trenchlining_DOWN A CAISSON SIMPLEX TECHNICAL CHARACTERISTICS ART. DIM. MM KG ART. DIM. MM KG ART. DIM. MM KG DOWN A CAISSON PANEL 315X230 601500 3150x2300 815.0 DOWN A CAISSON PANEL 415X230 601600* 4150x2300 1018.0 * on request DOWN A CAISSON PANEL 315X120 601520 3150x1200 511.0 DOWN A CAISSON PANEL 415X120 601620* 4150x1200 632.0 * on request COUPLING BAR FOR DOWN A CAISSON PANELS 607010 1000 15.6 DOWN A CAISSON SIMPLEX FEMALE SPACER OF 91.5 605005 915 37.6 DOWN A CAISSON SIMPLEX FEMALE SPACER OF 51.5 605015 515 27.1 DOWN A CAISSON SIMPLEX MALE SPACER OF 91.5 605010 915 33.1 DOWN A CAISSON SIMPLEX MALE SPACER OF 51.5 605020 515 24.6 444
TECHNICAL CHARACTERISTICS Company Projects Products ART. DIM. MM KG ART. DIM. MM KG LOCKING PIN Ø 28 FOR STRUT 604016 ø 28x150 0.7 N 1 safety split pin of 5 LOCKING PIN Ø 36 FOR DOWN A CAISSON COMPLETE 604120 ø 18x190 1.6 N 1 safety split pin of 5 515 515 Da 980 a 1980 1200 100 2300 Trenchlining DOWN A CAISSON SIMPLEX TRENCHLINING 315x230 + 315x120 module. 445
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