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Table Of Contents STERLING Sapphire LS 2... 4 LABELING... 4 Sapphire LS 2 - LABELING... 4 CHASSIS, SEAT & TILLER... 6 Sapphire LS 2 - TILLER... 6 Sapphire LS 2 - FRAME... 9 Sapphire LS 2 - PANEL... 12 Sapphire LS 2 - SEAT... 14 WHEEL & AXLE... 16 Sapphire LS 2 - FRONT AXLE... 16 Sapphire LS 2 - FRONT WHEEL... 18 Sapphire LS 2 - REAR WHEEL... 19 Sapphire LS 2 - TRANSAXLE & MOTOR... 20-3 -
Sapphire LS 2 - LABELING Sapphire LS 2 - LABELING - 4 -
Sapphire LS 2 - LABELING A1 ELL004 FASCIA LABEL B1 IDL002 FRONT LOGO F3 ELI007 REAR LOGO - - THESE PARTS ARE FOR REFERENCE ONLY - - A2 N/A SPEED VOLUME LABEL C1 N/A PINCH POINT LABEL D1 N/A BATTERY BOX HOOKUP F1 N/A EMERGENCY FREEWHEEL LABEL F2 N/A FREEWHEEL LABEL F4 N/A CE LABEL F5 N/A OVERLOAD DECAL - 5 -
Sapphire LS 2 - TILLER Sapphire LS 2 - TILLER - 6 -
Sapphire LS 2 - TILLER A1~C18 ELASM001 TILLER ASSEMBLY A2 ELI001-1 HAND GRIP,EVA,125L A4 IDI017 FRONT LIGHT LENS,PC A5 IDE016 FRONT LIGHT LED PCB A6 ELI026 TILLER FRONT COVER(BLACK) A6 ELI026R TILLER FRONT COVER(RED) A9 ELI027 TILLER REAR PANEL,BLACK TEXTURE A11 5231-0020 TILLER LOCKING BLOCK RH A12 5231-0011 TILLER LOCKING BLOCK LH A13,A14, A15,A16, C5 ELSUB004 WIG WAG ASSEMBLY COMPLETE A15 MNI022-1 WIG WAG LEVER (BLACK) A17 MNI021 TILLER LOCKING KNOB A18 4S2006 LOCKING PIN SPRING A23 MNT005 BASKET BRACKET(POWDER COAT) A26 C91006 BASKET(P.E COAT): VT TYPE B1~B5 IDSUB002 TILTING CONNECTOR SUB ASSEMBLY C1~C18 ELSUB003 CONSOLE SUB ASSEMBLY C4 B501022 SPEED POTENTIOMETER C5 MNSUB025 WIG WAG POTENTIOMETER C6 229088-1 SPEED POTENTIOMETER KNOB C8 IDE021 KEY SWITCH WIRE(WITH KEY) C14 IDE013-1 HORN S/W WIRE(YELLOW) C15 IDE010-2 LIGHT S/W WIRE(BLUE) N/S IDEC08 SPARE KEY N/S IDEC10 FUSE 2A (FOR IGNITION WIRE) - - THESE PARTS ARE FOR REFERENCE ONLY - - A1 N/A TILTING TILLER(POWDER COAT) A1~A28 N/A TILLER SUB ASSEMBLY A3 N/A HAND GRIP PLUG,PE BLACK A7 N/A FRONT LIGHT HOUSING A8 N/A P+T/S,M4,BLACK A10 N/A GROMMET A13 N/A P+M/S,M3X12L A14 N/A NYLON NUT,M3 A16 N/A SET SCREW,M4X6L A19 N/A SHOULDER BOLT,M6X40LX6S A20 N/A PLAIN WASHER,M6 A21 N/A NYLON NUT,M6-7 -
Sapphire LS 2 - TILLER A22 N/A SOCKET HEAD BOLT,M6X38LX10S A24 N/A HEX BOLT,M6X45LX10S,BLACK A25 N/A HEX BOLT,M6X20L,BLACK A27 N/A BASKET BRACKET BUSHING A28 N/A NYLON NUT,M6 B1 N/A TILTING CONNECTOR(POWDER COAT) B2 N/A HEX BOLT,M8X120LX50S B3 N/A TAPER NUT B4 N/A PLAIN WASHER B5 N/A SPRING WASHER,M8,BLACK C1 N/A CONSOLE TOP COVER C2 N/A V-METER SUPPORT PLATE C3 N/A C+T/S,M4X12L,2 BLACK C7 N/A V-METER(LED/BLUE) C9 N/A KEY S/W SPACER,SPS,22.2X1.5t,Zn C10 N/A CHARGER EXTENSION WIRE C11 N/A C+M/S,M3X12,Zn C12 N/A NYLON NUT,M3 C13 N/A BUZZER WIRE C16 N/A TILLER CONTROL LOOM C17 N/A PLAIN WASHER,M3 C18 N/A P+T/S,M3X8S - 8 -
Sapphire LS 2 - FRAME Sapphire LS 2 - FRAME - 9 -
Sapphire LS 2 - FRAME A2 4Z1001 LOWER HEAD CONE, SBC31/Ø42X18L/Cr A3 4Z1002 UPPER HEAD CONE, SBC31/Ø42X15L/Cr A12-A13 IDEC09 LIGHT REAR PCB INCL WIRE A14 IDI018 REAR LIGHT LENS,RED A16 IDF027-3 DEDOCK HANDLE,AL,Cr A24 225003 ANTI-TIP WHEEL, Ø70 A32 ELF001-2 FRONT BUMPER BRACKET(POWDER COAT) B1-B3 IDSUB021 CONNECTION ROD KIT B1~B10 IDSUB006 4W-FRONT AXLE SUB C1~C5 IDSUB007 FRONT STEM SUB D1~D4 IDSUB008 SEAT POST SUB D3 IDF029 LOCKING PIN, Φ8X56L,Zn(WITH RING) E1~E9 IDSUB009 CONTROLLER & WIRE SUB E3 IDE003-1 MAIN CONTROL LOOM E7 IDE005-1 CHARGER WIRE N/S 320166 FUSE 7.5 A N/S 172659.4203 PGDT SP1A PROGRAMMER - - THESE PARTS ARE FOR REFERENCE ONLY - - A1~A32 N/A FRONT FRAME SUB A1 N/A MAIN FRAME(POWDER COAT) A4 N/A HEX BOLT(GIMBLE STOP),M8X45LX15S A5 N/A HEX NUT,M8,RH A6 N/A WIRE SADDLE A7 N/A T+T/S,M4X8L,2 A8 N/A DEDOCK HANDLE BRACKET(BLACK Zn PLATE) A9 N/A SET SCREW,M8X15L(BLACK) A10 N/A HEX BOLT,M8X150S A11 N/A NYLON NUT,M5 A12 N/A REAR LIGHT LED PCB A13 N/A REAR LIGHT WIRE A15 N/A C+T/S,M4X12L,2 BLACK A17 N/A SET SCREW,M4X6L A18 N/A TRANSAXLE ASSY(SAPPHIRE 2 SAME) A19 N/A NYLON NUT,M12 A20 N/A PLAIN WASHER,M12XØ32X2t,Zn A21 N/A REAR WHEEL ASSY(SAPPHIRE 2 SAME) A22 N/A HEX BOLT,M6X40LX18S A23 N/A PLAIN WASHER,M6 A25 N/A HEX BOLT,M8X70LX45S - 10 -
Sapphire LS 2 - FRAME A26 N/A HEX NUT, M8X5t A27 N/A NYLON NUT, M8 A28 N/A PLAIN WASHER, Ø8XØ17X1.2t A29 N/A NYLON NUT,M6 A30 N/A SOCKET HEAD BOLT,M5X15S A31 N/A SPRING WASHER,M5 B1 N/A TIE - ROD(BALCK Zn) B2 N/A HEX NUT, M8(LH) B3 N/A HEX NUT, M8(RH) B4 N/A FRONT AXLE SUB B5 N/A HEX BOLT,M12x58x25S B6 N/A PLAIN WASHER,M12x2t B7 N/A STEEL NUT,M12 B8 N/A PLAIN WASHER,M8 B9 N/A SPRING WASHER,M8 B10 N/A SOCKET HEAD BOLT,M8X15S,Zn C1 N/A STEM(Zn) C2 N/A RETAINER BALL BEARING, 5/32X6 C3 N/A UPPER HEAD CUP, SHP/Φ47X7.5L/Cr C4 N/A LOCK WASHER, Ø33X4.5L C5 N/A LOCK NUT, SBC31/Cr D1 N/A SEAT POST, Zn D2 N/A SEAT POST GUIDE BUSHING, STS304/ D4 N/A WIRE(LOCK PIN) E1 N/A S-DRIVE CONTROLLER,70A(With COVER) E2 N/A P+M/S,M4X28L E4 N/A BATTERY EXTENSION WIRE E5 N/A MOTOR/BATTERY EXTENSION WIRE E6 N/A HORN E8 N/A BRAKE WIRE E9 N/A EXPEND,200 MM - 11 -
Sapphire LS 2 - PANEL Sapphire LS 2 - PANEL - 12 -
Sapphire LS 2 - PANEL G1~G28 ELSUB010B PANEL SUB ASSY - BLACK G1~G28 ELSUB010R PANEL SUB ASSY - RED G3 IDI034 BRAKE LEVER CAP G4 IDI020 REFLECTOR,RED G5 IDI032 FRONT BUMPER LENS,Cr G13 IDI031-1 MAT,NBR(BLACK) G14 ELI011 BATTERY COVER G15 IDI021 REFLECTOR,AMBER G17 IDE004-1 BATTERY 2 TO BATTERY 1 WIRE G18 IDE011-1 BATTERY / SENSOR WIRE G22 ELF074 KNOB - BATTERY RETAINING G26 UB12-35 BATTERY,UB 35AH G27 IDE001-1 BATTERY WIRE G28 5512-0110 BATTERY RETAINING STRAP(BLACK Zn) N/S 050550-3 CHARGER 5A (230/110V INPUT) N/S TBC PAINT TOUCH UP BLACK - - THESE PARTS ARE FOR REFERENCE ONLY - - G1 N/A MAIN COVER G2 N/A C+T/S,M4X12L,2 BLACK G6 N/A T+T/S,M4X8L,2 G7 N/A T+M/S,M5X16L G8 N/A PLAIN WASHER,M4 G9 N/A PLASTIC WASHER,M8XΦ22X3t G10 N/A GROMMET G11 N/A T+T/S,M4X10L,2 BLACK G12 N/A T+M/S,M5X20L G16 N/A CIRCUIT BREAKER,40A(WITH CAP) G19 N/A CIRCUIT BREAKER PLATE G20 N/A T+T/S,M4X8L,2 G21 N/A SIDE MOLDED(SILVER) G23 N/A HEX NUT, M8X5t G24 N/A SPRING WASHER,M8 G25 N/A PLAIN WASHER,M8XØ22X2t - 13 -
Sapphire LS 2 - SEAT Sapphire LS 2 - SEAT A1~A10 IDSUB017 SEAT FRAME SUB A10 MPCI13.I THUMB SCREW 3/8"-16UNC - 14 -
Sapphire LS 2 - SEAT B1~B11 IDSUB018 ARM POST SUB - LH B3 232102 ARM REST PAD,DARK GREY C IDSUB019 ARM POST SUB - RH D1~D10 IDSUB020 PLASTIC SEAT SUB D7 ELB035 SEAT BASE COVER,DARK GREY D9 ELB036 SEAT BACK COVER,DARK GREY - - THESE PARTS ARE FOR REFERENCE ONLY - - A1~D10 N/A SEAT ASSEMBLY A1 N/A SEAT FRAME(POWDER COAT) A2 N/A SEAT LEVER(POWDER COAT) A3 N/A SEAT LEVER POCKET, PVC A4 N/A PLASTIC WASHER, ACETAL A5 N/A NYLON LOCK NUT, M6 A6 N/A SEAT LEVER RETURN SPRING A7 N/A SPRING WASHER, M6 A8 N/A PLAIN WASHER, M6 A9 N/A HEX BOLT, M6X25L B1 N/A ARM POST PIPE B2 N/A ARM REST WELDMENT B4 N/A HEX BOLT, M6X40LX18S B5 N/A PLASTIC WASHER B6 N/A NYLON LOCK NUT, M6 B7 N/A PLAIN WASHER, M6 B8 N/A P+M/S, M6X10L B9 N/A SPRING WASHER, M6 B10 N/A C+M/S, M6X12L D1 N/A PLASTIC SEAT BASE D2 N/A PLASTIC SEAT BACK D3 N/A T+M/S,M8X30L D4 N/A PLAIN WASHER, M8XΦ17X1.7t D5 N/A NYLON LOCK NUT, M8 D6 N/A SEAT BASE PAD D8 N/A SEAT BACK PAD Part XMLID_19 D10 N/A SPRING WASHER, M8-15 -
Sapphire LS 2 - FRONT AXLE Sapphire LS 2 - FRONT AXLE B4 IDC004-2 FRONT AXLE F1~F10 IDSUB006 STUB AXLE KIT - - THESE PARTS ARE FOR REFERENCE ONLY - - F1~F15 N/A FRONT AXLE SUB F1 N/A KNUCKLE(Zn) F2 N/A BALL BEARING,6001Z F3 N/A HEX BOLT,M12x68x18s F4 N/A PLASTIC WASHER,PEM/Φ22x3t - 16 -
Sapphire LS 2 - FRONT AXLE F5 N/A PLAIN WASHER,M12x2t F6 N/A STEEL NUT,M12 F7 N/A TIE ROD END BEARING,JFT8R F8 N/A TIE ROD END BEARING,JFT8L F9 N/A SOCKET HEAD BOLT,M8x40x32s F10 N/A TIE ROD SPACE SHORT F11 N/A PLAIN WASHER,M8 F12 N/A NYLON NUT,M8 F13 N/A HEX BOLT,M8X40LX25S F14 N/A PLAIN WASHER,M8XØ22X2t Part XMLID_21 F15 N/A WAVE WASHER - 17 -
Sapphire LS 2 - FRONT WHEEL Sapphire LS 2 - FRONT WHEEL A1~A9 IDASM006 FRONT WHEEL ASSEMBLY A1 IDI026 TIRE,PRIMO,9" A2 IDI027 INNER TUBE, PRIMO - - THESE PARTS ARE FOR REFERENCE ONLY - - A3 N/A INNER WHEEL, ALDC8, 10" A4 N/A OUTER WHEEL, ALDC8, 10",BLACK PAINTING A5 N/A BALL BEARING, 6202ZZ A6 N/A HEX BOLT,M6X40L A7 N/A PLAIN WASHER, M6 A8 N/A NYLON NUT, M6 XMLID_23 Part XMLID_23 A9 N/A WHEEL SPACER, Φ19XΦ16X30.3L/Zn - 18 -
Sapphire LS 2 - REAR WHEEL Sapphire LS 2 - REAR WHEEL A1~A6 IDASM007 REAR WHEEL ASSEMBLY A1 IDI028 TIRE,PRIMO,10" A2 IDI029 INNER TUBE,PRIMO - - THESE PARTS ARE FOR REFERENCE ONLY - - A3 N/A INNER WHEEL, ALDC8, 10" A4 N/A OUTER WHEEL, ALDC8, 10" A5 N/A COUNTERSINK WRENCH BOLT, M8X50L A6 N/A PLAIN WASHER XMLID_25 Part XMLID_25 A7 N/A NYLON NUT, M8-19 -
Sapphire LS 2 - TRANSAXLE & MOTOR Sapphire LS 2 - TRANSAXLE & MOTOR Remark/Qty 1.1-2.6 IDASM004 DRIVE TRAIN ASSY 1.4 IDR011 KEY DRIVE SHAFT Note: Please contact Technical Support for further information, if Serial number is EARLIER than SAPP09080055-20 -
Sapphire LS 2 - TRANSAXLE & MOTOR Remark/Qty 2.1-2.6 IDSUB014 MOTOR & BRAKE ASSY 2.2 300154 MOTOR BRAKE (6N/M) N/S IDSUB022 MOTOR CARBON BRUSH & COVER KIT 1.1-1.5 N/A TRANS AXLE SUB 1.1 N/A T/AXLE ASS'Y 1.2 N/A MOUNTING PAD,NBR 1.3 N/A U-MT'G BRACKET,POWDER COAT 1.5 N/A PLAIN WASHER 32 X 13 X 1t,Zn 2.1 N/A MOTOR ASSEMBLY, 3300rpm/12 GAUGE WIRE 2.3 N/A COUPLING,PA66 2.4 N/A COUPLING BLOCK,STC5 2.5 N/A SOCKET HEAD BOLT M 6 X 45 L X 20 S 2.6 N/A SPRING WASHER M 6 Note: Please contact Technical Support for further information, if Serial number is EARLIER than SAPP09080055 Note: Please contact Technical Support for further information, if Serial number is EARLIER than SAPP09080055 Note: Please contact Technical Support for further information, if Serial number is EARLIER than SAPP09080055-21 -