The EllipSys2D/3D code and its application within wind turbine aerodynamics

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The EllipSys2D/3D code and its application within wind turbine aerodynamics Niels N. Sørensen Wind Energy Department, Risø DTU National Laboratory for Sustainable Energy and Dep. Civil Engineering, Aalborg University

Outline of talk Aerodynamics of wind tubines EllipSys2D/3D flow solver Components of the solver Grid generation Applications Airfoil Aerodynamics Transition modeling Dynamic stall Deep stall aerodynamics Rotor aerodynamics Aeroelasticity Flow over terrain 2

Aerodynamics for wind turbines Flow over complex terrain Rotor aerodynamics Rotor/Tower interaction Wake aerodynamics Airfoil Flows Laminar/turbulent transition Hysteresis phenomena, dynamic stall Damping and stability Aeroelasticity 3

Ellipsys2D/3D flow solver Navier-Stokes Solver Based on the Navier-Stokes equations 4

Ellipsys2D/3D flow solver The choices in the solver Incompressible Navier-Stokes Finite volume code (non-staggered) Cartesian or polar velocity components Patched multi-block grids (new overset option) Pressure/Velocity formulation Steady/Unsteady algorithm Moving Mesh/Moving Frame Turbulence Modelling RANS/DES Acceleration techniques: grid sequence/multigrid Parallellized using MPI for distributed d computers 5

EllipSys2D/3D flow solver Computational grids HypGrid2D, HypSurf HypGrid3D Smallest detail 1x10-5 m. Largest scale ~500 m. Typical number of cells 4-20 mio. 6

EllipSys2D/3D flow solver Grid Examples 7

Airfoil Aerodynamics 2D applications Basic studies Cl/Cd/Cm for BEM computations Airfoil catalog Airfoil design and optimization Planning and conduction of measurements Laminar/turbulent transition Dynamic stall computations 8

Airfoil Aerodynamics Laminar/Turbulent Transition NACA 63-415 Airfoil, Re=3 million, Ti=0.04% 04% 9

Airfoil Aerodynamics Laminar/Turbulent transition NACA 64-618, 618 Re=6.0 million 10

Airfoil Aerodynamics Dynamic stall Dynamic stall Stall characteristics Aerodynamic damping 11

Deep stall aerodynamics 3D blade section in static stall RANS simulation DES simulation Unsteady lift time series The development of a stochastic stall-model based on time series from DES-simulations is ongoing 12

Rotor Aerodynamics NREL/Nasa Ames test NREL Phase-VI Wind Turbine 13 Risø NASA DTU, Technical Ames University Tunnel of Denmark(24.4x36.6 m) Future aero-elastic tools for wind turbines 02.04.2008

Rotor Aerodynamics Blind Comparison Upwind Configuration, Zero Yaw 4000 3500 Low-S Speed Shaft Torque (Nm) 3000 2500 2000 1500 1000 500 measurements Risø comp. 0 5 10 15 20 25 Wind Speed (m/s) 14

Rotor Aerodynamics NREL Phase-VI rotor V=10 m/s 15

Rotor Aerodynamics NREL Phase-VI rotor, Laminar/turbulent tran. Limiting streamlines 16

Rotor Aerodynamics NREL Phase-VI rotor, Laminar/turbulent tran. The transition model can improve the results in some cases 17

Rotor Aerodynamics Yaw computations (60 degrees) Azimuth variation of normal force CN 12 10 8 6 4 2 0 S1500600, r/r=0.30 Measurements Computed CN 2.6 2.4 2.2 2 1.8 1.6 1.4 1.2 1 0.8 0.6 S1500600, r/r=0.63 Measurements Computed CN 1.1 1 0.9 0.8 0.7 0.6 0.5 0.4 S1500600, r/r=0.95 Measurements Computed -2 0 50 100 150 200 250 300 350 Azimuth Angle [deg.] 0.4 0 50 100 150 200 250 300 350 Azimuth Angle [deg.] 0.3 0 50 100 150 200 250 300 350 Azimuth Angle [deg.] 18

Rotor Aerodynamics Rotors in atmospheric shear Rotors in shear flow has been studied using CFD to quantify hysteresis effects Wake development Azimuthal hysteresis of tangential force 19

Rotor Aerodynamics Rotors in atmospheric shear Results from CFD-analysis: causes aerodynamic hysteresis effects. Blade loads are different in horizontal position. Shear causes rotor yaw loads 20

Rotor Aerodynamics Rotor tower interaction Details of blade-tower interaction investigated in order to: - study lock-in phenomina - develop semi-emperical tower shadow model and noise model 21

Rotor Aerodynamics Detailled design analysis Enercon E-70 design Tip-design 22

Rotor Aerodynamics Drag values for parked wind turbine blades Definition of aspect ratio L/w=L 2 /Area Blade L/w C d comp. LM8.2 11.4 1.23 LM19.1 18.0 1.32 Modern 21.0 1.16 23

Aeroelasticity Coupling between EllipSys and HAWC Beam element Aerodynamic force 24

Site Analysis Complex Terrain Terrains where WAsP is not suitable Determining Speed-up, and flow inclination Evaluation of turbine positions, from levels of turbulent kinetic energy 25

Conclusion The EllipSys code has been introduced A series of applications of the code to airfoil and rotor aerodynamics has been given, illustrating the versatility of the code The code is a general purpose solver and can be applied to other incompressible flows A circling Supra wing 26