NEW PRODUCTS MODEL: US-AASS-80 DESCRIPTION: Cantilever Arm 80 MEETS OSHA & ANSI Z359.14 CLASS B 1-800-850-5914 PHOENIX, ARIZONA USA WWW.ULTRASAFEUSA.COM CANTILEVER ARM The Ultra-Safe cantilever arm has been specially developed for use with the Ultra-Safe height-safety device with rescue hoisting facility type HRA. It is available with ground and wall sleeve. The cantilever arm itself is mobile, i.e. it can be released from the sleeve very quickly and used at another location. The cantilever arm is designed in such a way that a load winch, can be mounted additionally to the height-safety device. GROUND Specially developed for stationary use in safety and rescue cases for two persons as well as for lifting and lowering loads. Variable fastenings via ground and wall sleeve. Removable extension arm, adjustable height. Suitable for fast relocation. Can be used with HRA rescue devices V2A stainless steel design. Stable thanks to solid construction, height quality,. Can be equipped with accessories. Note: 2 HPMH s can be attached and rated for 2 personnel. Part # US-AASS-80 US-41-57/1 US-41-57/2 US-41-54/AWS US-A54/9.5-65 Description Stainless Steel Cantilever Arm - 80 Stainless Steel Ground Sleeve Stainless Steel Wall Sleeve Stainless Steel Mount for Personnel/Material Winch Stainless Steel Mount for Retrieval/Retractable Weight 79.2 lbs. 26.4 lbs. 26.4 lbs. 2.2 lbs. 2.2 lbs. 80 / 27 68 / 10 TRUCK 45 / 27 49 / 10 Wall Sleeve 15.6 11.3 WALL 313C1
SAFETY INSTRUCTIONS 1. This fall protection apparatus compliant with Z359.14 Class B: 1996 is tested and approved for the securing of maximum 2 persons against falling. In conjunction with additionally required DIN EN 361 compliant safety harnesses, DIN EN 360 compliant ULTRA-SAFE fall arresters and Z359.14 Class B compliant Ultra-Safe fall arresters of type HRA with rescue lifting gear, it serves for the safety of persons performing work that involves a risk of falling. The fall protection apparatus and fall arresters must only be used as intended. Notice: The ULTRA-SAFE HRA fall arrester with rescue lifting gear does not come included with the hoist! 2. The accompanying instructions for use and installation of this apparatus must be strictly followed. 3. Failure to observe the instructions for use can present a danger to life. In the event of a fall, hanging in the harness for any longer than 20 minutes must be avoided (risk of suspension trauma orthostatic shock). A rescue plan must exist that accounts for all possible emergencies that can arise during work. 4. The apparatus may only be operated by appropriately trained and skilled persons. No users of this equipment may suffer from any kind of health impairment! (e.g. alcohol, drug, medication or circulation problems) 5. An optional ULTRA-SAFE HRA fall arrester with rescue lifting gear can only protect one person while in use, but can be used alternately by several persons in succession. 6. The hoist is fastened by inserting it into the floor flange. 7. Before each use, the legibility of all product labels must be verified. When using the optional ULTRA-SAFE HRA fall arrester, a functional check must be performed either by tugging sharply on the cable or by applying a test weight of at least 15 kg. The safety catches must fall into place when doing this. The karabiner hook must be checked for proper function. 8. The safety protection of the worker is established once the hoist has been correctly installed without error, the optional ULTRA-SAFE HRA fall arrester has been fastened into the mount on the hoist, and the end of the extensible lanyard (with karabiner hook) has been attached to the safety harness worn by the worker. 9. The apparatus should be arranged as close to perpendicular over the head of the person to be secured in order to prevent swinging in the event of a fall. 10. ULTRA-SAFE fall arresters may not be used to secure persons to rest on dry bulk goods or similar materials that a person can sink into. It must be ensured that the type of work limits free falling to a minimum. Slackening of the cable must be avoided. In the event of a fall, impact with the ground or any other obstacles must be impossible. 11. Never use an apparatus that is damaged or has been strained by a fall, or if there is any doubt as to the safe condition of the apparatus. Only after inspection by a competent person and with written clearance may such an apparatus be used again. 12 The fall protection apparatus must be inspected by the manufacturer or by a person trained and authorized by the manufacturer depending on the operational demands, or at least every 12 months. This must be documented in the accompanying inspection logbooks.the effectiveness and service life of the fall protection apparatus depends on these regular inspections. 13. If the cable breaks or becomes kinked or roughened, the optional ULTRA-SAFE fall arrester must be sent in to the revision workshop for the cable to be replaced 14. The optional ULTRA-SAFE fall arrester is intended for use at temperatures between - 30 and +50 C, in accordance with DIN EN 360. 15. The permissible load on the fall protection apparatus corresponds to DIN EN 795 for securing 2 persons. 16. The hoist and the optional ULTRA-SAFE fall arrester must be protected against exposure to welding flames and sparks, fire, acids, bases, extreme temperatures and similar environmental influences. After successful use and any dismantling of the fall protection apparatus and optional equipment, these must be stored in a clean, dry and well ventilated place until next use. The equipment must be protected against impact, shocks and blows during transport. 17. No modifications or additions to the complete system may be made. 2
IDENTIFICATION PLATE Ultra-Safe Phoenix, Arizona Hoist Model US-AASS-80 Fall protection apparatus compliant with Z359.14 Class B:1996 Serial No.: 202317 Year of Manufactuer: 03/2017 Load: 2 persons Load capacity: 620 Lbs Type Designation Sequential Serial Number Date of Manufacture Permissable Load Load Capactiy BGV D 8 Observe Instructions OVERVIEW AND EQUIPMENT DESIGNATIONS Pos. 1 = Lock pin for locking hoist in 2 positions Pos. 2 = Lock pin for rear pulley cover and HRA bracket Pos. 3 = Additional attachment point DIN EN 795:1996 Pos. 4 = Lock pin for pulley cover Pos. 5 = Type plate Pos. 6 = Pos. 7 = Pos. 8 = Pos. 9 = HRA fall arrester with rescue lifting gear Floor sleeve Lock pin for HRA fall arrester Lower arm of hoist 4 NEW PERSONNEL & MATERIAL WINCH 3 2 1 5 TECHNICAL DATA ON THE HOIST MODEL US-AASS-80 Max. load: 2 persons Weight: 74.2 Lbs Weight of flange: 26.4 Lbs 6 8 9 7 Figure 1 shows the hoist equipped with two optional HRA fall arresters with rescue lifting gear. 3
ASSEMBLY OF EQUIPMENT: Two Ultra-Safe HRA fall arresters with rescue lifting gear can be mounted as follows: Screw the two brackets onto the lower arm of the hoist (9) using the two supplied screws. Insert the HRA fall arrester from above and secure it with the supplied lock pin (see Fig. 9). Pull out the lock pin locking the upper arm (1) and fold the upper arm of the hoist downwards. Pull out the lock pin (2) of the lower pulley and fold out the pulley upwards. Figure 9 Figure 10 Thread the cable with the karabiner through and lay it in the pulley. Then fold the pulley back again and secure it with the lock pin (2). For the upper cable cover (4), pull out the lock pin and fold up the cover plate (Fig. 11). Thread the karabiner through and lay the cable in the pulley. Then close the cover plate (Fig. 12) and secure it with the lock pin (4). It is best to hook the karabiner hook into the eyelet (3). Notice: The cable of the HRA fall arrester draws in automatically if the rescue lift function is not enabled. Figure 11 Figure 12 Pull out the lock pin on the upper arm of the hoist (Fig. 13). Push the bracket onto the upper arm of the hoist and secure it with the lock pin. Push the HRA fall arrester into the bracket and secure it with the lock pin (Fig. 14). Lay the cable into the second pulley on the upper arm of the hoist as described in Fig. 11 and 12. Figure 13 Figure 14 Figure 15 WARNING The additional attachment point (3) may not be used in this variant. (Fig. 15) 4
POSSIBLE VARIATIONS IN USE FOR SECURING 2 PERSONS AGAINST FALLING AND FOR RESCUE IN CONJUNCTION WITH THE ADDITIONAL ATTACHMENT POINT (3) Figure 16 Figure 17 Fig. 16 & 17: Say a person climbs into a manhole, secured to the HRA fall arrester, attached to the eyelet on his safety harness (instructions for use of equipment and gear must be observed). The backup person has the possibility to secure himself onto the additional attachment point, for example using a fall arrester in conjunction with a safety harness. Even during a rescue operation in an emergency, the backup person must be secured against falling at all times. It is not possible to rule out injuries to the backup person or damage to the PPE in the event of a fall, in a manhole for example, due to impact against edges or objects. THE HPMH MANUAL WINCH IS MOUNTED AS FOLLOWS: Pull out the lock pin (2) and push the winch with its mount preinstalled onto the rear part of the upper arm (see Fig. 18). Then secure the winch (Fig. 19) with the lock pin (2). Roll the cable off the drum by turning the handle. Open the top cable cover (1) as described above, draw the cable with karabiner through and close again. See Fig. 11 and Fig. 12. Figure 18 Notice:The instructions for the optional equipment and Ultra-Safe HRA fall arrester with rescue lifting gear and Ultra-Safe winch must be observed. US-HRA65 Winch for Personal Fall Protection Figure 19 5
OVERVIEW OF WALL AND FLOOR SLEEVE Plastic Socket THE US-HMH100 MANUAL WINCH IS MOUNTED AS FOLLOWS: Wall Flange Identification Plate Base Plate Fastening Holes Floor Flange When mounted onto concrete surfaces, floor/wall sleeve must be fastened using the supplied M16 chemical anchors. Any other type of screw or fastening mechanism may not be used and is not permitted. It must be proven that the floor onto which the hoist will be mounted can withstand the anticipated stress from the hoist in the event of a fall (2 x dynamic 1,350 lbs in unfavourable load position with consequent static load of the weight of the 2 persons). The chemical anchor must be able to withstand a tensile force of 7,425 lbs or 2,000 psi. 4.3 110 0.79 20 5.6 142 The mounting instructions given below and the instructions for the chemical anchor test must be strictly followed! 0.4 10 11.8 300 11.8 300 9.5 240 7.8 200 10.6 270 9.5 240 11.8 300 0.79 20 0.4 10 MOUNTING EQUIPMENT / CHEMICAL ANCHORS 2.9 75 The mounting equipment comprises: 0.16 4 5.75 146 9.5 240 11.8 300 4 anchor bolts: 5/8 x 5.3 length 4 washers 4 nuts 4 cement cartridges 16.1 410 d 0 M 5.0 129 h ef = h 1 h t fix 6
NOTICE: Before mounting, verify that the resin has a honey-like fluidity when the cartridge is hand-hot. Otherwise, store the cartridges in a cool place and protect them against prolonged exposure to sunlight. FASTENING INTO CONCRETE The anchor manufacturer's specifications of the edge distance, drilled hole diameter, drilled hole depth and curing times must be observed. Procedure: 1. Drill four 11/16 right-angled (Fig. 27) holes to a depth of 4 7/8 using a hammer drill. 2. Brush out all drilled holes to free them from dust (Fig. 28) 3. Into each drilled hole (Fig. 29), insert 1 hand-hot cement cartridge. The resin inside the cartridge must have a honey-like fluidity. 4. Fasten the anchor shaft (Fig. 30) into the drill chuck and drill it into the hole at a slow speed. Continue inserting the anchor until cement can be seen escaping. The anchor shafts have a knurled insertion marking (Fig. 31) that should remain level with the concrete surface. 5. Do not move the anchor shaft any more; see the curing times given in Fig. 34. 6. Tighten the screw connection to max. 59 ft. lbs. (Fig. 33) NOTICE: The proper installation must be inspected by an accredited person before it is put into use, in accordance with Betriebssicherheitsverordnung 10 [German Ordinance on Industrial Safety and Health]. After that, the Ultra-Safe hoist can be mounted into the floor or wall flange. 90º Figure 27 Figure 28 Figure 29 Figure 30 Figure 31 Figure 32 Temperature Time 5/8 Figure 33 Figure 34 7 >68º 10 min 50º - 68º 20 min 32º - 50º 1 hour
TRUCK MOUNT BRACKET FOR CANTILEVER ARM The Ultra-Safe truck mount bracket for cantilever arm has been specially developed for use with the Ultra-Safe height-safety device with rescue hoisting facility type HRA. The cantilever arm is designed in such a way that a load winch, can be mounted additionally to the height-safety device. Specially developed for mobile mount in safety and rescue cases for two persons as well as for lifting and lowering loads. Removable extension arm, adjustable height. Suitable for fast relocation. Can be used with HRA rescue devices V2A stainless steel design. Stable thanks to solid construction, height quality,. Can be equipped with accessories. Minimum 3/4 Ton Truck Minimum 5/8 hitch pin with 2 receiver Note: 2 HRA s can be attached and rated for 2 personnel. Part # US-41-57/3TR 965018DC US-RPC Description Truck Mount Brackets D-Ring Carabiner Rescue Pole Weight 40.0 lbs. 0.9 lbs. 3.2 lbs. 8