LED LUMINATOR FLOODLIGHT TOWER Safety, operation & maintenance instructions 110V Original instructions E712661
Thank you for buying the Defender LED Luminator. You should read the entire manual before you use Luminator, and you should restrict use to persons who have read, understood, and who will follow all warnings and instructions contained in this manual. In addition, you should follow all warnings and instructions affixed to your Luminator. 13. Always be aware of live electrical apparatus, cables and moving parts of machinery around the work area 14. Inform everyone in the work area of what you are doing and instruct them to adhere to the exclusion zone 15. The Luminator has an IP44 rating, however DO NOT use in adverse weather conditions. Consider additional wind loading that could be generated by tunnel effects. Refer to page 4 for further information 16. Ensure the work area is kept tidy and observe other people within the environment BD20A0406TMT150006 > IMPORTANT SAFETY INSTRUCTIONS This instruction manual contains vital information for the safe use and efficient operation of the Luminator. Carefully read and understand all instructions before operating & maintaining the Luminator, failure to adhere to the instructions could result in serious personal injury. If there is anything that you don t understand, DO NOT use this equipment. Contact the supplier for advice. INSPECT YOUR NEW LED LUMINATOR Upon receiving the Luminator the following items should be included: 1. LED LUMINATOR 2. USER INSTRUCTIONS Upon receiving the Luminator remove all transit packaging and ensure no damage has occurred. KEEP THIS MANUAL FOR FUTURE REFERENCE. THIS MANUAL MUST BE MADE AVAILABLE TO THE USER AT ALL TIMES. GENERAL SAFETY INFORMATION 1. This manual should be used in conjunction with a suitable Risk Assessment and Method Statement conducted for the project to be undertaken 2. Only competent persons should use the Luminator 3. Before erecting the mast ensure there are no overhead obstructions 4. Always switch off the unit and remove the power supply when not in use OPERATOR SAFETY INFORMATION 5. Check all locking stabiliser components and ensure that Luminator is stable before use 6. Never use the Luminator if you are unwell or under the influence of alcohol or drugs PRODUCT SAFETY INFORMATION 7. Ensure that the Luminator is thoroughly visually inspected before use. If any of the components are damaged DO NOT use until these faults have been corrected 8. Ensure the Luminator is maintained. Castors and moving components should be lubricated periodically to keep them running freely 9. Ensure that all necessary components and safety equipment is available and operational where needed. Wear protective gloves and footware when moving and handling Luminator 10. Ensure all labels are present and readable ENVIRONMENTAL SAFETY CONSIDERATIONS 11. Do not use on soft or uneven surfaces. Ensure the ground upon which the Luminator is to be used is capable of withstanding the weight of the unit 12. Establish an exclusion zone and fit warning signs. Ensure the exclusion zone is a minimum of 1 metre around the Luminator TRANSPORTATION SAFETY INFORMATION 17. The Luminator can be moved manually by tilting the unit onto the castors and using the handle to manoeuvring into position. Please note: the unit must not be moved until the mast and stabilisers are fully retracted and locked in position 18. Always visually inspect the Luminator after moving it and before use 19. The Luminator weighs 90Kg. Caution should be observed when moving or lifting and good manual handling practice should be followed 20. If lifting the Luminator ensure that the unit is lifted from the lifting points the red handle ring at the top of the unit and the red foot stand at the base 21. Transport the Luminator on its side locate the unit on the wheels and skids moulded to the main body of the Luminator. Secure the lighthead into position with the strap and hook WORKING PRACTICES SAFETY INFORMATION 22. Deploy and lock stabilisers during use. To deploy outriggers, ensure one hand remains on the red handle to stabilise the unit whilst the stabiliser is deployed 23. It is recommended when using the Luminator adequate electrical protection is used. Use an inline RCD or ensure the Luminator is powered from a protected supply 24. Keep combustible materials a minimum of 1 metres from the light head 25. Do not use the unit within potentiallly explosive environments i.e. areas where high concentrations of flammable gases or liquids are present 26. Ensure the mains power cable is suitable (3-core 1.5mm). The cable must be fully unwound and routed to ensure this does not present a trip hazard in the work environment 27. Ensure electrical cables are routed away from water and other potential hazards such as sharp edges that may damage the cable insulation RISK ASSESSMENT It is the user s responsibility to carry out a full Risk Assessment before using the Luminator. The Risk Assessment should establish a safe working zone and a safe system of work to ensure operator safety and the safety of others. PERSONAL PROTECTIVE EQUIPMENT Ensure the operator is wearing the correct personal protective equipment for the task to be undertaken. Gloves and protective footware should be worn when manoeuvring the Luminator. LIFTING The unit weights 90kg. An appropriate manual handling risk assessment should be carried out prior to a manual lift and a safe procedure of work established before it is undertaken. Ensure all persons involved in the operation are physically capable of such a lift and familiar with the lifting points Ensure that the mast is fully retracted, the light head secured using the transit lock and the power supply removed before lifting or moving. The stablisers should be stowed and secured into position. MOVING Ensure the ground along the intended route is clear of any obstacles. Consider any size limitations/restrictions along the route at both ground level and possible height restrictions or obstacles. 2 3
STORAGE When not being used remove the power, retract the mast and stow the stabilisers, store in a safe place away from thieves and unauthorised users. If the unit is intended to be stored for a period of one month or more, ensure the unit is fully cleaned and lubricated before storing. Attach a label to the unit specifying the date when the unit was stored. Upon taking any unit from storage ensure a full visual inspection is conducted and all lubrication procedures are undertaken. Pre-use visual checks Inspect all visible nut and bolt fixings Ensure all rubber feet bungs are present within the ends of the stabilisers Ensure all the warning and instruction labels are present and clearly ledgible Ensure the recessed channels of the mast section are clean and free from debris Ensure the drive belts are in good condition free from cracks and frays. Pre-use functionality checks Security and functionality of castors Function and operation of the stabilisers including locking brace Function and operation of the transit lock Ensure mast freely travels up and down Ensure all switches on the control panel are illuminated when power is applied. WIND CONSIDERATIONS (BEAUFORT SCALE) TABLE 1 KNOTS MPH DESCRIPTION EFFECTS 0 0 0 Calm Smoke rises vertically. 1 1-3 1-3 Light air Smoke drifts in the wind. 2 4-6 4-7 Light breeze Leaves rustle. Wind felt on face. 3 7-10 8-12 Gentle breeze Small twigs in constant motion. Light flags extended. 4 11-16 13-18 Moderate wind Dust, leaves and loose paper raised. Small branches move. 5 17-21 19-24 Fresh wind Small trees sway. 6 22-27 25-31 Strong wind Large branches move. Whistling in phone wires. Difficult to use umbrellas. 7 28-33 32-38 Very strong wind Whole trees in motion. 8 34-40 39-46 Gale Twigs break off trees. Difficult to walk. 9 41-47 47-54 Severe gale Chimney pots and slates removed. 10 48-55 55-63 Storm Trees uprooted. Structural damage. 11 56-63 64-72 Severe storm Widespread damage. 12 63 73 Hurricane force Widespread damage. Very rarely experienced on land. GENERAL OPERATIONAL INFORMATION Wheel the unit into the desired location and lift upright on to the foot. Ensure there are no overhead obstructions. BD20A0406TMT150006 > GOOD WORKING PRACTICE Keep the Luminator clean only clean when isolated from the mains power Do not expose to excessive dust or dangerous/corrosive chemicals Do not operate the Luminator from irratic or poor power supplies if powered from a generator we recommend a good quality generator is used ideally with a voltage regulator Although the Luminator is designed for indoor and outdoor use we would recommend to keep the Luminator as dry as possible Ensure the Luminator is level before raising the mast When transporting the Luminator lay the unit flat and tie down the unit to ensure minimal movement in transit. LUBRICATION/ MAINTENANCE Lubricate using general purpose silicone lubricate Clean and lubricate the stabiliser adjustment braces on a monthly basis Clean and lubricate the mast plastic guides Clean and lubricate the castor wheels every month or when required To clean the silicon lens use clean cotton cloth wet with water and wipe. DAMAGE REPORTING If any damage is found DO NOT use the product. Clearly label the Luminator accordingly including the fault identified. Notify your supervisor or contact the hirer/retailer and arrange for the fault to be rectified. Rectification work should be carried out by the manufacturer or their nominated representative. Upon completion of any repair work ensure that a thorough visual inspection is conducted. Inspection frequency Ensure the Luminator is fully inspected every month by a competent person. This is the responsibility of the user or hirer unless otherwise agreed with the hire company. (It is recommended that the Luminator has a visual check before and after every use) Ensure the ground on which you are operating Luminator is level and capable of withstanding the load. Position the unit so the operator can gain easy access to both the control panel and the power inlet panel. Considerations must be made when positioning the Luminator to ensure the unit will not cause an obstruction both around and above the unit. For maximum stability consider potential wind loading on the Luminator. Position the Luminator as illustrated below if using in conditions above Beaufort level 6 or above (See Table 1). Do not allow the wind/rain to drive against the power and control panels and ensure the back stabiliser is inline with the wind direction (see Fig. 1). FIG 1 CONTROL PANEL WIND DIRECTION WARNING DO NOT USE THE LUMINATOR WHEN THERE IS RISK OF LIGHTING WIND DIRECTION CONTROL PANEL 4 5
Deploy the stabilisers ensuring they do not present a trip hazard when deployed. When releasing the stabilisers from the main body caution should be observed. Ensure one hand is on the handle at all times to ensure the Luminator does not become unstable whilst the stabilisers are being released from the catches. To release the stabilisers pull the top of the leg. FIG 2 FAULT FINDING Lamp not working Check power supply check the power supply is the control panel illuminated? If not please consult a qualified electrician to check all internal connections. Lock the brace arm into position to secure the stabiliser, slide the red locking nut handle up to the threaded section of the brace and tighten to secure the stabiliser. Fig 2 - Repeat for all three stabilisers. Release the transit lock that retains the light head. TWIST TO LOCK CLOCKWISE Control Panel not illuminating Check power supply is the control panel illuminated? If not please consult a qualified electrician to check all internal connections. Loose connections If only one of the contol panel switches is not working this will be most probably caused by a faulty/loose connection on the back of the switch in question. Consult the manufacturer for assistance on corrective action. POWERING THE UNIT Plug the correct power supply to the Luminator, please refer to the rating label located on the unit. (Fig 3) Light head failing to fully retract This can be caused by several issues: Please note the power should be applied to the mains inlet (socket with exposed pins and without the cover cap). If powering the Luminator from a generator or transformer switch on the supply before connecting to the Luminator. Voltage spikes from poor quality generators/transformers can damage electronic control equipment. FIG 3 The coiled spiral cable located in the mast section is not returning to its original state i.e. the cable is becoming notched or bunched up in the base of the unit. Raise the mast fully and try again to lower the mast we recommend the mast be raised to the full height and then lowered several times to correct this issue, if this fails to resolve the problem consult the manufacturer for assistance on corrective action. The lower mast limit switch is not functioning correctly and the motor is being switched off before the mast is fully retracted. Consult the manufacturer for assistance on corrective action. Switch on the power - control panel switches will illuminate. (Fig 4) To raise the light head press and hold the mast-up switch (arrow up). Raise to the required height and release the switch to stop. The unit will automatically stop when full height is achieved. The mast sections are mechanically fouling as the mast section is consolidated. Raise the mast fully and try again to lower the mast we recommend the mast be raised to the full height and then lowered several times to correct this issue, if this fails to resolve the problem consult the manufacturer for assistance on corrective action. BD20A0406TMT150006 > Once the light head is at the required height switch on the lamps by pressing the lamps on/off switches A & B. To dim the light to 50% power press the ECO button. The Switches will flash to indicte they are on. Switching on A & B will produce 360 degrees of light (both light banks) These can be used independently. To lower and stow the mast, switch the lamp off by pressing buttons A & B. They will no longer flash indicting they are off. Lower the mast by pressing and holding the mast-down switch (arrow down) until the head is fully recessed in the main body whereupon an automatic stop will operate. Secure the head into position with the transit lock. Remove the power supply from the unit. Release the stabiliser locking braces and return the stabilisers into the channels on the main body. Secure them into position with the retaining catches. MAST UP MAST DOWN LIGHT RING A 50% DIMMED LIGHT RING B FIG 4 INCORRECT OPERATION OF MAST SECTION If the Luminator motor is over/under driving the mast sections this would illustrate that the control limit switches are faulty, this may also affect the operation of the lamp circiut - consult the manufacturer for assistance on corrective action or arrange repair. LOWERING THE MAST WITHOUT POWER If power is lost on site and the mast needs to be retracted attach a M6 socket head to wind down the mechanical shaft located on the rear of the actuator. Remove the cover cap to access the stud on the rear of the motor. Use an extension bar allow easy access to the shaft and it is recommended a battery powered drill is used to wind the shaft. Use a standard battery drill this operation will take no more than two minutes. PART NUMBER E712661 DESCRIPTION LED LUMINATOR 4M DIMENSIONS (HxWxD) 1525x381x381mm The sound pressure level at the operator s position does not exceed 70 db (A) FIG 5 6 7
MACHINE OVERVIEW FIG 6 FIG 7 LUMINATOR STICKERS LIGHT HEAD MAST 56CM X3 BD20A0406TMT150006 > 1.47M STOWED HEIGHT 4M FULLY EXTENDED LIGHT HEAD RETAINING STRAP PULL LEG DOWN FROM RETAINING CLIP X3 LEG LOCK (SEE FIG 2) FOOT PLATE LEG X3 DEPLOYED HANDLE RING ANCHOR POINT FOR RETAINING STRAP MAINS INLET (SEE FIG 3) POWER TAKE OFF POINT (SEE FIG 3) MANUAL MAST WIND (SEE FIG 5) CASTORS CONTROL PANEL (SEE FIG 4) 2M Mounted above each leg Mounted on outer rim X3 X3 Mounted to rigger legs Mounted between the 2 plastic moulded feet (see fig 10 for enlarged image) Mounted to Luminator body (see fig 9 for enlarged image) Mounted internally next to terminal block (see fig 8 for enlarged image) 8 9
ENLARGED INFORMATION LABELS NOTES Fig 8 Fig 9 Fig 10 BD20A0406TMT150006 > 10 11
Defender Power & Light designed and distributed by Birchwood Price Tools. Birchwood Price Tools is a trading name of the BSS Group Limited. www.defenderpowerandlight.com