5639076-Kit, Deck 80D 5639076-Kit, Deck 80C 56390764-Kit, Deck 30D(BR850S) 56390769-Kit, Deck 30C(BR850SC) 5639077-Kit, Deck 350D 56390775-Kit, Deck 350C 56390776-Kit, Deck 380D(BR050S) 56390777-Kit, Deck 380C Adgressor Models: ALL BR 850S, BR050S series Models: ALL CONTENTS OF KIT ITEM PART NO. QTY DESCRIPTION 5609003 Instruction Sheet 563465 8 Disk Deck Assy (Kit 5639076) 563476 3 Disk Deck Assy (Kit 56390764) 5634900 35 Disk Deck Assy (Kit 5639077) 563490 38 Disk Deck Assy (Kit 56390776) 5634654 8 Cyl. Deck Assy (Kit 5639076) 5634655 3 Cyl. Deck Assy (Kit 56390769) 5634777 35 Cyl. Deck Assy (Kit 56390775) 563485 38 Cyl. Deck Assy (Kit 56390777) 56390865 8 Model Squeegee Assy (Kits 5639076 & 5639076) 56390866 3, 35, BR850S Model Squeegee Assy (Kits 56390764 & 56390769, 5639077 & 56390775)) 56390830 38, BR050S Model Squeegee Assy (Kits 56390776 & 56390777) WARNING! DISCONNECT BATTERIES BEFORE SERVICING. INSTALLATION INSTRUCTIONS See TSBUS005-888 for information regarding the solution flow to the deck. See TSBUS005-899 for information regarding the solution flow on cylindrical decks. SCRUB DECK REMOVAL / RE-INSTALLATION Remove both deck side skirt assemblies if working on a disk model. Remove the debris tray if working on a cylindrical model. Lower the scrub deck with brushes (pads) installed. ATTENTION: Don t turn the key switch off until after disconnecting the battery pack by pushing in (activating) the Emergency Disconnect. This procedure is done to prevent the scrub deck from automatically raising when the key is turned off. 0 Nilfisk-Advance, Inc. (page of 4)
SCRUB DECK REMOVAL / RE-INSTALLATION 3 See Figure. Separate the solution system water line, located on top of the scrub deck Hold the lower deck Hose (B) and pull on the solution hose with the Steel Tube (A) to separate the hoses. 4 Unplug the brush motor wiring harness (C). IMPORTANT SERVICE NOTE: 35 & 38 disk models have (3) brush motor connectors. The connectors coming from the machine wire harness are each labeled according to which motor they plug into (M7, M8 & M0). Make sure when reassembling that you plug each motor into the correct wire harness plug or your brushes will not rotate in the correct direction (See Figure 3). Early models DO NOT have these connector labels so take note of which connector your deck was plugged into before disassembly. 5 Remove the lower Hitch Pin (D) that secures the brush deck lift actuator to the scrub deck. 6 Remove the two Hitch Pins (E) that attach the scrub deck to the machine chassis linkage arm weldment. 7 From the right side of the machine swing the lower actuator housing forward to clear the deck mount bracket. Then pull the deck out from under the machine to complete the removal. Service Note: It is important that the actuator motor is not run while it is disconnected from the deck or chassis mounts. This precaution will prevent the actuator drive nut from being misadjusted (moved out of its set specification). 8 To install a scrub deck follow the above steps in reverse order. 9 Proceed to page 3 for squeegee replacement instructions and page 5 for motor type selection. 0 After installation is complete refer to FIGURE 4 and check to make sure your scrub brushes are rotating in the correct directions. FIGURE 0 Nilfisk-Advance, Inc. (page of 4)
SQUEEGEE REMOVAL / RE-INSTALLATION Raise the Squeegee and turn the key switch OFF. See Figure. Disconnect the squeegee hose from the squeegee Assembly (F). Loosen both Thumb Nuts (G) and remove the squeegee tool from the mount (H). 3 Perform step in reverse order to install the new squeegee assembly. FIGURE 0 Nilfisk-Advance, Inc. (page 3 of 4)
FIGURE 3 0 Nilfisk-Advance, Inc. (page 4 of 4)
FIGURE 4 - CORRECT BRUSH ROTATION DIRECTIONS 0 Nilfisk-Advance, Inc. (page 5 of 4)
SCRUB DECK MOTOR TYPE SELECTION: FACTORY DEFAULT: MODE = S (SCRUBBER), SIZE: 8 IF 8 OR 3 DISC OR ANY CYLINDRICAL DECK, L IF 35 OR 38 DECK. The Adgressor family models can be equipped with numerous scrub deck options. This function configures the control unit current settings for each of the scrub deck types. Improper setting of the motor type may result in motor damage due to overloading. To select the proper scrub deck motor type: ) Turn the main power key switch to the off position. ) Press and hold the scrub system off and scrub pressure increase switches. 3) While holding both switches turn the main power key switch to the on position. 4) Continue to hold both switches until the scrub pressure increase indicator is yellow. 5) Release both switches. The status display will now indicate S or E. 6) Pressing and releasing the scrub pressure increase switch will now select between S for scrubber and E for extractor. Make sure that S is displayed. 7) Press the scrub system off switch to save this setting. 8) The status display will now display 4, 6, 8 or L. Pressing the scrub pressure increase switch will now select between the three settings. Select 8 if the machine is equipped with a 8 or 3 disc-type scrub deck or any size cylindrical scrub deck. Select L if the deck is equipped with a 35 or 38 disc-type scrub deck. CAUTION! Improperly setting this parameter can result in serious damage to the machine. If this is set for motors not installed on the machine, the motors may be overloaded which can cause overheating and permanent damage to the motors. It could also create a fire hazard. 0 Nilfisk-Advance, Inc. (page 6 of 4)
5639076 - Kit, Deck 80D 8"DiskDeckBladeKits 563493 - Kit, Gum Rubber 8 disk (Optional) 563497 - Kit, Linatex 8 Disk (Std) 8 Model Squeegee Blade Kits 5660744 - Blade Kit, Squeegee Gum 5638734 - Blade Kit-Squeegee-Gum 8 (thicker blades) 5660746 - Blade Kit, Squeegee Red Gum 5638735 - Blade Kit-Squeegee Red Gum 8 (thicker blades) 5660745 - Blade Kit, Squeegee PU 5638737 - Blade Kit-Squeegee PU 8 (thicker blades) 5639076 Kit, Deck 80D * 5609003 Instruction Sheet 56390865 Squeegee Assembly 563465 8" Disk Deck Assembly COM PATIBLE 8"BRUSHES 56505800 - Short Trim Pad Holder 56505805 - ProLite 56505804 - Prolene 56505806 - Union M ix 56505803 - AgLite Grit 500 56505807 - M idgrit 40 56505808 - M idlite Grit 80 5650580 - Dyna Grit 80 5650580 - M agna Grit 46 0 Nilfisk-Advance, Inc. (page 7 of 4)
5639076 - Kit, Deck 80C Cylindrical Skirts 56407447 Skirt, Gum Rubber (Optional) 5640335 Skirt, Linatex (Std) 8 M odel Squeegee Blade Kits 5660744 - Blade Kit, Squeegee Gum 5638734 - Blade Kit-Squeegee-Gum 8 (thicker blades) 5660746 - Blade Kit, Squeegee Red Gum 5638735 - Blade Kit-Squeegee Red Gum 8 (thicker blades) 5660745 - Blade Kit, Squeegee PU 5638737 - Blade Kit-Squeegee PU 8 (thicker blades) 5639076 Kit, Deck 80C * 5609003 Instruction Sheet 56390865 Squeegee Assembly 5634654 8" Cylindrical Deck Assembly COM PATIBLE 8"BRUSHES 5649 - Soft Nylon 5649 - Hard Nylon 564046 - Prolene 56493 - M idlite Grit 80 56494 - Dyna Grit 80 56495 - M agna Grit 46 0 Nilfisk-Advance, Inc. (page 8 of 4)
56390764 - Kit, Deck 30D 3" Disk Deck Blade Kits 563494 - Kit, Gum Rubber 3 Disk (Optional) 563498 - Kit, Linatex 3 Disk (Std) 3", 35" Model Squeegee Blade Kits 5638738 - Blade Kit-Squeegee-Gum 34 5638739 - Blade Kit-Squeegee-Red Gum 34 5638740 - Blade Kit-Squeegee-PU 34 56390764 Kit, Deck 30D * 5609003 Instruction Sheet 56390866 Squeegee Assembly 563476 3" Disk Deck Assembly COM PATIBLE 3" BRUSHES 56505830 - Short Trim Pad Holder 56505835 - ProLite 56505834 - Prolene 56505836 - Union M ix 56505833 - AgLite Grit 500 56505837 - M idgrit 40 56505838 - M idlite Grit 80 5650583 - Dyna Grit 80 5650583 - M agna Grit 46 0 Nilfisk-Advance, Inc. (page 9 of 4)
56390769 - Kit, Deck 30C Cylindrical Skirts 56407447 Skirt, Gum Rubber (Optional) 5640335 Skirt, Linatex (Std) 3", 35" Model Squeegee Blade Kits 5638738 - Blade Kit-Squeegee-Gum 34 5638739 - Blade Kit-Squeegee-Red Gum 34 5638740 - Blade Kit-Squeegee-PU 34 56390769 Kit, Deck 30C * 5609003 Instruction Sheet 56390866 Squeegee Assembly 5634655 3" Cylindrical Deck Assembly COM PATIBLE 3" BRUSHES 56407473 - Soft Nylon 56407474 - Hard Nylon 56407475 - Prolene 56407476 - M idlite Grit 80 56407477 - Dyna Grit 80 56407478 - M agna Grit 46 0 Nilfisk-Advance, Inc. (page 0 of 4)
5639077 - Kit, Deck 350D 35" Disk Deck Blade Kits 5634846 - Kit, Linatex 35" Disk 3", 35" Model Squeegee Blade Kits 5638738 - Blade Kit-Squeegee-Gum 34 5638739 - Blade Kit-Squeegee-Red Gum 34 5638740 - Blade Kit-Squeegee-PU 34 5639077 Kit, Deck 350D * 5609003 Instruction Sheet 56390866 Squeegee Assembly 5634900 35" Disk Deck Assembly COM PATIBLE 35" BRUSHES 56505750 - Short Trim Pad Holder 56505755 - ProLite 56505754 - Prolene 56505756 - Union M ix 56505753 - AgLite Grit 500 56505757 - M idgrit 40 56505758 - M idlite Grit 80 5650575 - Dyna Grit 80 5650575 - M agna Grit 46 0 Nilfisk-Advance, Inc. (page of 4)
56390775 - Kit, Deck 350C Cylindrical Skirts 5634860 - Kit, Deck Blade Cyl Linatex 3", 35" M odel Squeegee Blade Kits 5638738 - Blade Kit-Squeegee-Gum 34 5638739 - Blade Kit-Squeegee-Red Gum 34 5638740 - Blade Kit-Squeegee-PU 34 56390775 Kit, Deck 350C * 5609003 Instruction Sheet 56390866 Squeegee Assembly 5634777 35" Cylindrical Deck Assembly COM PATIBLE 35"BRUSHES 5634778 - Soft Nylon 5634779 - Hard Nylon 5634780 - Prolene 563478 - M idlite Grit 80 563478 - Dyna Grit 80 5634783 - M agna Grit 46 0 Nilfisk-Advance, Inc. (page of 4)
56390776 - Kit, Deck 380D 38"DiskDeckBladeKits 5634848 - Kit, Linatex 38" Disk 38"M odel Squeegee Blade Kits 563874 - Blade Kit-Squeegee-Gum 38 563874 - Blade Kit-Squeegee-Red Gum 38 5638743 - Blade Kit-Squeegee-PU 38 56390776 Kit, Deck 380D * 5609003 Instruction Sheet 56390830 Squeegee Assembly 563490 38" Disk Deck Assembly COM PATIBLE 38"BRUSHES 56505760 - Short Trim Pad Holder 56505765 - ProLite 56505764 - Prolene 56505766 - Union M ix 56505763 - AgLite Grit 500 56505767 - M idgrit 40 56505768 - M idlite Grit 80 5650576 - Dyna Grit 80 5650576 - M agna Grit 46 0 Nilfisk-Advance, Inc. (page 3 of 4)
56390777 - Kit, Deck 380C Cylindrical Skirts 5634860 - Kit, Deck Blade Cyl Linatex 38"Model Squeegee Blade Kits 563874 - Blade Kit-Squeegee-Gum 38 563874 - Blade Kit-Squeegee-Red Gum 38 5638743 - Blade Kit-Squeegee-PU 38 56390777 Kit, Deck 380C * 5609003 Instruction Sheet 56390830 Squeegee Assembly 563485 38" Cylindrical Deck Assembly COM PATIBLE 38" BRUSHES 564094 - Soft Nylon 564095 - Hard Nylon 564093 - Prolene 564096 - M idlite Grit 80 564097 - Dyna Grit 80 564098 - M agna Grit 46 0 Nilfisk-Advance, Inc. (page 4 of 4)