OWNER S MANUAL YETI SB

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Transcription:

OWNER S MANUAL YETI SB

TABLE OF CONTENTS BRAND OVERVIEW 06 FRAME FEATURES 08 GEOMETRY 0 MAINTENANCE SCHEDULE 2 SETUP OVERVIEW 2 TECHNICAL ASSEMBLY OVERVIEW 6 EXPLODED VIEWS 22 REBUILD KITS 26 LEGAL WARRANTY 30 CONTACT INFORMATION 3 4. 5.

CONGRATULATIONS ON YOUR PURCHASE OF A NEW YETI. WELCOME TO THE TRIBE. We are confident your new bicycle will exceed your expectations for value, performance, and ride quality. Each frameset and component has been custom specified and designed to enhance your riding experience. Whether you are a beginner cyclist, or a seasoned pro, your Yeti bicycle will provide endless hours of two-wheeled fun. This manual outlines basic setup and maintenance recommendations of your new Yeti. Because it is impossible to anticipate every situation or condition that may occur during the assembly, setup, and maintenance of your bicycle, Yeti recommends that all service and repairs be performed by your local authorized Yeti Dealer. This model specific manual is designed to be used in conjunction with the general Yeti Owner s Manual and the manuals supplied by the suspension manufactures. If you did not receive the Yeti owner s manual or the manual provided by the suspension manufacturer download the materials off the Internet, or contact your local dealer. Bicycling can be a hazardous activity even under the best of circumstances. Proper maintenance of your bicycle is your responsibility and when done properly helps reduce the risk of injury and damage to your bicycle. This manual contains many Warnings and Cautions concerning the consequences of failure to maintain or inspect your bicycle. The word Warning indicates a potentially hazardous situation in which, if not avoided, could result in serious injury or death. The word Caution indicates a potentially hazardous situation in which, if not avoided may result in minor injuries or damage to your bicycle or a component of your bicycle. Be sure to read and understand all of the Warnings and Cautions listed in the manual. Warning: Make sure you review and understand the warnings, instructions, and content of this manual and accompanying manuals for your bicycle. Warning: Technological advances have made bicycles and bicycle components more complex and the pace of innovation is increasing. It is impossible for this manual or the accompanying manuals to provide all the information required to properly repair and/or maintain your bicycle. In order to help minimize the chances of an injury, it is critical for you to have work performed by an authorized Yeti retailer. 6. 7.

THE LOWDOWN ON THE SB AND ITS FEATURES.. SWITCH INFINITY TECHNOLOGY PATENTED SUSPENSION SYSTEM 2. HIGH MODULUS CARBON FIBER MAIN FRAME AND SWING ARM 3. COLLET AXLE SYSTEM ON PIVOTS REDUCES BEARING WEAR 4. OPTIMIZED FOR X DRIVETRAINS ONLY 5. ISCG 05 CHAINGUIDE MOUNTS 6. INTERATED HEAD TBE 4MM/52MM 7. SUSPENSION BY FOX 8. CUSTOM DEBRIS AND CHAIN SLAP GUARDS 9. INTERNAL CABLE ROUTING 0. INTEGRATED AXLE AND DERAILLEUR HANGER SYSTEM. The SB50 delivers 50 of travel with our patented Switch Infinity Technology. Efficient pedaling performance while still smooth and continuous when the going gets rough. 2. High modulus carbon provides a stiff, strong and light weight chassis. 3. Colleted pivot axles help create a stiff interface between the front and rear triangles of the frame. Custom Enduro Max sealed bearings keep things moving freely at the pivots. 4. The SB50 does away with the front derailleur mount, making it a x drive specific frame. This increases stiffness in the frame, making the SB50 one of the stiffest bikes in our lineup. 5. ISCG 05 chain guide mounts are included on the SB50 if case you want to go for some extra drivetrain security in the rowdy sections. 6. Using our head tube on the SB50 allows for a larger head tube with more area, increased stiffness, and lower overall ride height without compromising any performance.. T SB50 230 60 F X2, by Fox Racing Shox. 8. Custom guards on the seat stay, chain stay and down tube keep things quiet while riding and protect the frame. 9. The SB50 features internal routing for all cables, making the bike quiet and clean looking as well as reducing cable rub on the paint. 0. Dedicated 2 x 48 Boost dropouts and integrated hanger with axle threads for strength, stiffness, ease of hanger and wheel installation. 8. 9.

GEOMETRY FOX 36 / 0MM FORK SM MD LG XL A WHEEL 29 29 29 29 B REACH 430.2 460.2 480.2 505.2 C EFF. TOP TUBE 52 602.5 625. 654 D STACK 63.5 65 625 635 E HEAD TUBE LENGTH 95 96 0. 8.8 F SEAT TUBE LENGTH 380 40 450 495 G EFF. SEAT TUBE ANGLE 6.9 6.8 H HEAD TUBE ANGLE 64.5 64.5 64.5 64.5 I EST. BB HEIGHT 348 348 348 348 J CHAINSTAY LENGTH 433 433 433 433 K FRONT-CENTER 58.6 89.3 84. 843.8 L WHEELBASE 9.6 222.3 24. 26.8 M STANDOVER 20.8 28 40.9 6.8 N ALXE TO CROWN 5. 5. 5. 5. O FORK OFFSET 44 44 44 44 *All measurements are in millimeters FIT SMALL MEDIUM LARGE X-LARGE 5'3" (60 CM) - 5'" (0 CM) 5'7" (70 CM) - 5'" (80 CM) 5'" (80 CM) - 6'3" (9 CM) 6'" (85 CM) - 6'6" (98 CM) 0..

OVERVIEW Following these guidelines will help maintain the performance of your bicycle and prevent more serious problems from arising. It is important to remember that service intervals can vary depending on climate, trail conditions and riding frequency. If you are unsure about working on your own bicycle, contact your authorized Yeti Dealer for more information on general bicycle maintenance. TORQUE Yeti strongly recommends using a torque wrench when assembling your frame. Torque specifications for individual parts on the SB50 are listed below, as well as in the step by step assembly instructions later in the manual. For general bicycle maintenance please consult the torque specifications of the component you are adjusting. SCHEDULE CLEAN AND LUBE CHAIN CHECK TIRE PRESSURE CLEAN BIKE OF MUD AND DEBRIS CHECK BRAKE FUNCTION CHECK SHOCK PRESSURE, IF APPLICABLE CHECK FOR LOOSE BOLTS AND TIGHTEN, IF NECESSARY CHECK HEADSET AND TIGHTEN / LOOSEN, IF NECESSARY THOROUGHLY CLEAN PIVOT POINTS WITH A RAG (DO NOT LUBRICATE) LUBE INFINITY LINK EVERY 40 HRS. (YETI HEAVY MOLYBDENUM GREASE) CHECK / REPLACE BRAKE PADS, IF NECESSARY WEEKLY MONTHLY 3 MONTHS ANNUALLY KEY TORQUE SPECS PART NUMBER DESCRIPTION TORQUE (NM) 300040485 MAIN PIVOT AXLE 3.5 20002032 SS PIVOT BOLT, FEMALE 5 300030296 COLLET AXLE 30.5X0.5 M0X.0 2 300040486 COLLET WEDE BOLT, LARE 4 300030293 LIN, PIVOT HARDWARE, MALE, 5MM 8 30006003 2X48 DERAILLER HANER 9 30003005 SHCS M6.0 20L, SWITCH LIN MONT 2 300040486 COLLET WEDE BOLT, SMALL 8 3000305 BOLT, TI MALE, M6 X.0 CHECK TIRES FOR WEAR CHECK SPOKE TENSION AND RETENTION, IF NECESSARY CHECK CHAIN FOR WEAR AND REPLACE IF NECESSARY COMPLETE TUNE-UP PERFORMED BY AN AUTHORIZED YETI DEALER 2. 3.

0. 0. R 3. D P T R. 0. 0. 0. 0. W 3,. I,. P. O, P. 0. 0. 0.. W,. P.

0. R S S 0. C. 0. A,. P,. P. F.

FRAME ASSEMBLY YETI TIPS Make sure your tools are in good condition. A worn allen key can round the hex on a bolt not allowing for proper torque. Torque settings are listed throughout the instructions. It is important to prep all bolt threads. The instructions denote whether to use a Loctite compound or grease. Warning: Service on Yeti bicycles requires special knowledge and tools. Yeti Cycles recommends that all service and repairs be performed by an authorized Yeti Dealer TOOLS NEEDED 3mm allen key 4mm allen keys 5mm allen keys 6 0mm allen key Guide pin tool (Or two) C Torque wrench Grease Blue (242) Loctite 0. All the parts you ll need to get your SB50 frame assembled. Please refer to the exploded view later in this manual for more information. 0. P S E S. 0. A R T S S P. I 2 B L (2000203). 0. S 4 W 30003024 4 M6 C S (3000300) B L 242. *Torque to 3Nm. I 4 C S I L. O S I L..

ASSEMBLY ASSEMBLY 0. I S I L S W. T. T 4, Nm 0. A 2 E B R 300040505. P L S E 200020322 200020323. 0. S 4 T F W 300030069 L/E A. S T M B 3000305 W 300030062 B L. *Torque to Nm. 0. P L E. O L 20002032. S P. 0. L P F B 200020328 L P M B 300030293. P L F T L P F B. I L P M B Torque to 8Nm...

ASSEMBLY 0. A R T M P M P C A 300040485. S R T S I L M P C A 300040485. I C N 300030285 A. *Torque to rou 3. Nm. R S F L S E. I B 20002032, F B. D B L.. T S P F B 5 Nm R.. L C W B 300040454. I M P A Torque to Nm. 2 S P F B 200020326 B L 242 2 B 200020326. I S P F B 200020326 R T.. O L S E S, E. S P. C A 300030296. I L E S E. *Torque to Nm.

ASSEMBLY ASSEMBLY. C W B 300040486 C A. Torque to 8 Nm.. I 45 T F B 30003029 W 300030069.. A B L 242 2 F H B 300030299. I L C P C 300040504 F H B. 0. D H 30006003. I R T H C 30006005. ASSA *Torque to Nm *Torque to Nm FRAME ASSEMBLY IS COMPLETE.. A B L 242 T M B 3000305. S T M B W 300030062.. I 2 W 30003048 2 H20 B 30003000. I rou Nm. Torque to Nm..

.. EXPLODED VIEW 4.5 4.7 3 4.29 4.8 4.9 4.4 4.20. 4.2. 4.22 4.2.2 4.3 4.. 4.6 4..2 4.5 4.8 4.9 4.7 4.6 4.23. 4.28 4.27 4.24 4.25 4.8 4.9 4.2 2. 2.3 2.2 4.3 4.30 4.0 4. 4.26 4.4 4.2 4.7 4.3.2.3 2.4 4.20.2 GREASE LOCTITE PREP KEY

EXPLODED VIEW PARTS LIST ITEM# PART # DESCRIPTION QTY ITEM# PART # DESCRIPTION QTY 4.2 300030285 COLLET NT M5 X.5 N/A SB50 FRONT TRIANGLE ASSEMBLY 4.3 300030296 COLLET AXLE 30.5 X 0.5 M0 X.0. N/A SB50 FRONT TRIANGLE 4.4 300040486 COLLET WEDE SBASSEMBLY 0 MM.2 300070006 ICE AXE HEAD BADGE 4.4. 300030284 COLLET BOLT M5 X.8.3 4000086 DT PROTECTOR 4.4.2 300030283 COLLET WEDE 0MM 2 N/A SB50 SWING ARM ASSEMBLY 4.4.3 300040482 SPIRAL RETAININ RIN 0.25 X 0.22 INCHES 2. N/A SB50 SWING ARM 4.5 30003029 BOLT MASTER, TI FEMALE, 8 X 45.0 2.2 4000089 SB50 PROTECTOR CS/SS 2.3 4000090 SB50 PROTECTOR CS LOWER 2.4 4000093 SB50 CS PROTECTOR INNER 3 N/A SB50 SOCK SSEB 4.6 300030298 BOLT MASTER, TI FEMALE, 8 X 4.0 4. 300030069 WASHER 8.5 X 2.5 X 0.5 MM 2 4.8 3000305 BOLT, TI MALE, M6 X 2.0 MM 2 4.9 300030062 WASHER 6.5 X 2.5 X0.5 MM 2 4 N/A SB50 S PRTS SSEB 4. N/A SB50 LIN SBASSEMBLY 4.20 200020322 ASSEMBLY SHOC EXTENDER TOP 60MM 4.20. 300040502 SHOC EXTENDER TOP 60MM 4.. 30004050 SB50 LIN 4.20.2 300020032 BEARIN, 398 MAX DBL, 8X9X0/ 4..2 300020052 BEARIN 69022RS EXTENDED, 5 X 28 X /0 2 4.2 200020323 ASSEMBLY SHOC EXTENDER, BOTTOM 60MM 4.2 200020326 BOLT, SS PIVOT, FEMALE 2 4.2. 300040503 SHOC EXTENDER BOTTOM 60MM 4.3 20002032 LIN PIVOT HARDWARE, EYED, LON 2 4.2.2 300020032 BEARIN, 398 MAX DBL, 8X9X0/ 4.4 2000203 LOCRIN, 69022RS 2 4.22 300040505 SHOC EXTENDER BEARIN EXTENSION 2 4.5 300030293 LIN, PIVOT HARDWARE, MALE, 5MM 4.23 30006008 ASSEMBLY YETI SEAT CLAMP BOLT ON 3.6 4.6 200020328 STD, LIN BEARIN, FEMALE, 5MM 4.23. N/A COLLAR, BOLT ON, YETI SEAT CLAMP, 3.6 4. 20002020 SWITCH INFINITY MECHANISM 4.23.2 N/A BARREL NT, YETI SEAT CLAMP, BOLT ON 4.8 30003005 BOLT, M6 X.0, 20L 4 4.23.3 30003000 BOLT, M5 X 0.8, 6L 4.9 30003024 WASHER 6.3X0X MM 4 4.24 300040504 CABLE PORT COVER 4.0 300040485 COLLET AXLE 5MM 4.25 300030299 BOLT, FLAT HEAD, M5 X 0.8 X 6 2 4. 300040454 COLLET WEDE SBASSEMBLY 5MM 4.26 300020052 BEARIN 69022RS EXTENDED, 5 X 28 X /0 2 4.. 300030268 COLLET BOLT M8 X.25 4.2 30003000 BOLT, M5 X 0.8. 6L 2 4..2 30003026 COLLET WEDE 5MM 4.28 30003048 WASHER 5. X 8.9 X.0 MM 2 4..3 300040450 SPIRAL RETAININ RIN 0.3 X 0.349 INCHES 4.29 300030300 SHOC EYELET SPACER 4.30 30006004 DER HANER 3 STANDARD. 4.3 30006005 DER HANER CAP 3

PART # DESCRIPTION QTY REBUILD KITS PART # DESCRIPTION QTY 200020333 SB50 STER REBI KIT 2000203 LOCRIN, SS PIVOT 2 200020322 SHOC EXTENDER 60MM TOP W/BEARIN 200020323 SHOC EXTENDER 60MM BOTTOM W/BEARIN 200020326 BOLT, SS PIVOT, FEMALE 2 20002032 LIN PIVOT HARDWARE, EYED, LON 2 200020328 STD, LIN BEARIN, FEMALE 5MM, 48.5L 300020045 BEARIN F6902 2RS 28X5X OT 2 300020052 BEARIN 6902 LL MAXE 4 30003005 BOLT CAP M6XX20 4 300030062 WASHER SS 6.5MM ID 2.5MM 2 300030069 WASHER SS 8.5MM ID 2.5MM 2 3000305 BOLTTIMALE M6X2MM 2 30003024 WASHER 0 X 6.2 X 4 300030285 COLLET AXLE NT M5X.5X2 300030293 AXLE, MALE, 5MM X 6MM, M0X.0 300030296 COLLET AXLE 30.5X0.5 M0X.0 30003029 BOLT MASTER, TI FEMALE, 8 X 45.0 300030298 BOLT MASTER, TI FEMALE, 8 X 4.0 200020334 SB50 RRE KIT 2000203 LOCRIN, SS PIVOT 2 200020322 SHOC EXTENDER 60MM TOP W/BEARIN 200020323 SHOC EXTENDER 60MM BOTTOM W/BEARIN 200020326 BOLT, SS PIVOT, FEMALE 2 20002032 LIN PIVOT HARDWARE, EYED, LON 2 200020328 STD, LIN BEARIN, FEMALE 5MM, 48.5L 30003005 BOLT CAP M6XX20 4 300030062 WASHER SS 6.5MM ID 2.5MM 2 300030069 WASHER SS 8.5MM ID 2.5MM 2 3000305 BOLTTIMALE M6X2MM 2 30003024 WASHER 0 X 6.2 X 4 300030285 COLLET AXLE NT M5X.5X2 300030293 AXLE, MALE, 5MM X 6MM, M0X.0 300030296 COLLET AXLE 30.5X0.5 M0X.0 30003029 BOLT MASTER, TI FEMALE, 8 X 45.0 300030298 BOLT MASTER, TI FEMALE, 8 X 4.0 300030299 BOLT, FLAT HEAD, M5 X 0.8 X 6 2 300030300 SHOC EYELET SPACER 300040454 COLLETWEDE ASSEMBLY EN2 300040485 AXLE COLLET 5X52.5SX3T 300040486 COLLETWEDE ASSEMBLY M0 300040504 CABLE PORT COVER 300040505 SHOC EXTENDER BEARIN EXTENSION 2 300030299 BOLT, FLAT HEAD, M5 X 0.8 X 6 2 300030300 SHOC EYELET SPACER 300040454 COLLETWEDE ASSEMBLY EN2 300040485 AXLE COLLET 5X52.5SX3T 300040486 COLLETWEDE ASSEMBLY M0 300040504 CABLE PORT COVER 200020335 SB50 BERING REBI KIT 300020032 BEARIN 398 2RS MAX DBL ROW 2 300020045 BEARIN F6902 2RS 28X5X OT 2 300020052 BEARIN 6902 LL MAXE 4. 300040505 SHOC EXTENDER BEARIN EXTENSION 2.

REBUILD KITS CONTINUED PART # 200020039 DESCRIPTION SB50 PORT COVER KIT QTY 300030299 BOLT, FLAT HEAD, M5 X.08 X 6 2 300040504 CABLE PORT COVER 4000096 SB50 GEN PROTECTOR KIT 4000086 SB50 DT PROTECTOR 4000086 SB50 CS/SS PROTECTOR 4000090 SB50 CS LOWER PROTECTOR 30004049 SB50 CS INNER PROTECTOR

HERE S EVERYTHING YOU NEED TO KNOW ABOUT OUR LIFETIME WARRANTY: All 209 (or newer) frames, including the Switch Infinity, are covered for life against damage due to manufacturing defects for the original purchaser. Paint and finish are covered for -year. We will repair or replace, at our discretion, any frame we deem defective. There are a few conditions: you must register it online at YetiCycles.com and you must take it to an authorized Yeti Cycles dealer for processing. Warranty does not cover damage due to ordinary wear and tear, neglect or intentional destruction. From a slingshot or your truck. DISCLAIMER YETI Cycles is not responsible for any damages to you or others arising from riding, transporting or other use of your bicycle. In the event that your frame breaks or malfunctions, YETI Cycles shall have no liability or obligation beyond the repair or replacement of your frame pursuant to the terms outlined in the warranty. *If you have a warranty concern, please contact your authorized Yeti dealer. If you happen to have a crash or non-warranty situation, we ll get you back on the trail with a reasonable replacement price. Same conditions as above. Lifetime Warranty applies to all 209 and newer frames (including the SB00). Model year 208 and older frames will be covered under our previous warranty (5-year or 2-year based on time of purchase). Simple as that. No fine print. YETI CYCLES 62 Corporate Circle, Unit B Golden, CO 8040 (p) 303-278-6909 (f) 303-278-6906 www.yeticycles.com BUSINESS HOURS Monday-Friday 8AM-:30AM, :00PM-5:30PM (Mountain Time)..