PRODUCT GUIDE Spring 2015
A COMPANY FOUNDED ON SERVICE During his 35 year tenure in the compressed gas and welding supply business, George Bennett identified service as the core value that leads to success. In 1991, when he launched Cyl-Tec to serve the compressed gas industry with cylinder testing, George made service the foundation of the new company. Today, sons Jim, Tom, and John carry on the tradition of customer first with a company that continues to serve the compressed gas industry with a breadth of products and services. ONE RESOURCE Cyl-Tec s mission is to serve the needs of the compressed gas industry by providing exceptional value, high quality products, and expert service. To provide our customers with: One Resource. Zero Headaches. CALL US TODAY Contact Cyl-Tec today to learn how we can be a key resource for your company s success and growth. Groundbreaking ceremony for Cyl-Tec headquarters. Phone: 630-844-8800 Toll Free: 888-429-5832 Fax: 630-844-5100 info@cyl-tec.com
TABLE OF CONTENTS PRODUCTS Carbonation Systems 2 Liquid Cylinders 4 Titan Microbulk 6 High Pressure Steel Cylinders 8 Acetylene Cylinders 9 Medical Aluminum Cylinders 10 Industrial & Specialty Aluminum Cylinders 11 ACCESSORIES Cylinder Parts 12 Paint 12 SERVICE Our Services 13 www.cyl-tec.com Table of Contents 1
CARBONATION SYSTEMS FAST FILL CO 2 BULK TANKS REMOVE THE NEED FOR CHANGING CYLINDERS WHILE ENSURING THE END USER RECEIVES CONSISTENT GAS SUPPLY. Fast Fill bulk CO 2 tanks are available in three sizes to meet the needs of various end-user segments. Cyl-Tec also offers many upgrades and accessories to accommodate any installation. 3 4 5 OPERATING DIAGRAM 1. Liquid Fill Valve 2. Pressure Relief Circuit 3. Liquid Level Gauge 1 2 6 7 8 4. Gas Use Valve 5. Pressure Gauge 6. Pressure Building Regulator 7. Pressure Building Valve 8. Liquid Out Valve 2 Carbonation Systems Phone: 630-844-8800 Toll Free: 888-429-5832 Fax: 630-844-5100 info@cyl-tec.com
BULK CO 2 Model CARBON DIOXIDE (CO 2 ) POUNDS (KG) at 90 psig (8.7 barg) MAXIMUM WORKING PRESSURE psig (barg) MINIMUM USAGE pounds/day (kg/day) CONTINUOUS FLOW RATE pounds/hr (kg/hr) PEAK FLOW HEIGHT* DIAMETER EMPTY RATE WEIGHT pounds/hr (kg/hr) inches (mm) inches (mm) pounds (kg) Fast Fill 300 290 (132) 300 (20.7) 1.5 (0.68) 2.0 (0.91) 4.0 (1.81) 42.5 (1080) 20 (508) 220 (100) Fast Fill 500 480 (218) 300 (20.7) 2.4 (1.09) 12 (5.44) 22 (9.98) 68.0 (1727) 20 (508) 329 (149) Fast Fill 750 796 (361) 300 (20.7) 2.8 (1.27) 14 (6.35) 27 (12.2) 72.5 (1842) 26 (660) 450 (204) *Legs add 6 inches (152 mm) to height Gas temperature above 32 F (0 C), pressure drop less than 20 psi (1.4 bar) over 12 hours Gas temperature above 32 F (0 C), pressure drop less than 50 psi (3.4 bar) over 4 hours CYL-TEC OFFERS A FULL LINE OF ALUMINUM CYLINDERS FOR END-USERS WITH LOW CONSUMPTION RATES OF CO 2 OR SPACE LIMITATIONS. ALUMINUM CO 2 CYLINDER CARBON DIOXIDE (CO 2 ) POUNDS (KG) SERVICE PRESSURE OUTSIDE DIAMETER LENGTH WEIGHT INLET THREAD Model at 68% fill psig (bar) inches (mm) inches (mm) pounds (kg) 1.5# CO 2 1.5 (0.68) 1800 (124) 3.2 (82) 11.5 (292) 1.8 (0.83) 3/4"-16 UNF-2B 2.5# CO 2 2.5 (1.14) 1800 (124) 4.4 (111) 11.0 (280) 3.7 (1.66) 3/4"-16 UNF-2B 5# CO 2 5.0 (2.27) 1800 (124) 5.3 (133) 14.2 (362) 7.5 (3.42) 1-1/8"-12 UNF-2B 10# CO 2 10 (4.55) 1800 (124) 6.9 (175) 16.6 (422) 14.1 (6.40) 1-1/8"-12 UNF-2B 15# CO 2 15 (6.82) 1800 (124) 6.9 (175) 23.2 (589) 17.0 (7.71) 1-1/8"-12 UNF-2B 20# CO 2 20 (9.09) 1800 (124) 8.0 (203) 23.3 (592) 24.8 (11.2) 1-1/8"-12 UNF-2B 35# CO 2 35 (15.9) 1800 (124) 8.0 (203) 38.0 (966) 36.9 (16.7) 1-1/8"-12 UNF-2B 50# CO 2 50 (22.7) 1800 (124) 8.6 (218) 46.3 (1177) 48.8 (22.1) 1-1/8"-12 UNF-2B www.cyl-tec.com Carbonation Systems Spec Sheet 3
LIQUID CYLINDERS CYL-TEC OFFERS A BETTER CYLINDER AT A COMPETITIVE PRICE. IN-STOCK, READY FOR SHIPMENT WITH FRIENDLY EXPERT SERVICE. We proudly offer the industry the new standard in cryogenic cylinders with the highest performance specifications in the industry. Give us a call to hear more about our top performing 180-HP, 200-HP, 200-VHP, 240-HP & 265-HP cryogenic cylinders. 4 9 5 OPERATING DIAGRAM 1. Gas Use Valve 2. Vent Valve 3. Fill / Liquid Use Valve 4. Combination Pressure Building Regulator 3 6, 7, 8 2 1 5. Pressure Building Valve 6. Pressure Gauge 7. Pressure Relief Valve 8. Rupture Disk 9. Liquid Level Gauge 4 Liquid Cylinders Phone: 630-844-8800 Toll Free: 888-429-5832 Fax: 630-844-5100 info@cyl-tec.com
FOOTRING CASTOR BASE MODEL 180 200 200 240 RB 240 SB 265 RB 265 SB PRESSURE HP HP VHP HP HP HP HP CAPACITY UNITS Liquid (Gross) liters 196 212 200 248 248 281 281 Liquid (Net) liters 185 202 196 241 241 266 266 Nitrogen (N₂) ft 3 4,071 4,334 3,525 4,899 4,899 5,548 5,548 Oxygen (O₂) ft 3 5,021 5,325 4,679 6,124 6,124 6,934 6,934 Argon (Ar) ft 3 4,854 5,183 4,557 5,958 5,958 6,745 6,745 Carbon Dioxide (CO₂) ft 3 3,898 4,143 3,540 4,529 4,529 5,394 5,394 Nitrous Oxide (N₂O) ft 3 3,780 3,928 3,338 5,447 5,447 5,114 5,114 Empty Weight pounds 320 330 370 415 415 425 425 Nitrogen (N₂) pounds 295 314 260 355 355 402 402 Oxygen (O₂) pounds 416 441 390 507 507 574 574 Argon (Ar) pounds 502 536 473 616 616 697 697 Carbon Dioxide (CO₂) pounds 446 474 418 518 518 617 617 Nitrous Oxide (N₂O) pounds 434 451 405 545 545 586 586 PERFORMANCE NER (N₂) % per day 1.9 1.8 1.9 1.6 1.6 1.5 1.5 NER (O₂, Ar) % per day 1.2 1.2 1.3 1.0 1.0 1.0 1.0 NER (CO₂, N₂O) % per day 0.5 0.4 0.5 0.5 0.5 0.4 0.4 Gas Flow (N₂, O₂, Ar) ft 3 / hr 400 450 425 450 450 450 450 Gas Flow (CO₂, N₂O) ft 3 / hr 120 130 125 130 130 130 130 DIMENSIONS Height inches 64.5 66.4 64.6 57 57 61 61 Diameter inches 20 20 20 26 28 x 28 26 28 x 28 PRESSURE RATINGS Relief Valve Settings PSIG 350 350 500 350 350 350 350 US DOT Rating 4L292 4L292 4L412 4L292 4L292 4L292 4L292 Transport Canada Rating TC4LM TC4LM TC4LM TC4LM TC4LM TC4LM TC4LM www.cyl-tec.com Liquid Cylinders Spec Sheet 5
TITAN MICROBULK TITAN OPERATES LIKE A BULK TANK BUT WITH THE PORTABILITY OF A MICROBULK. WITH SIZES UP TO 5000 LITERS (1300 GALLONS), TITAN IS THE BEST SMALL BULK SOLUTION. Give Cyl-Tec a call today to hear more about our Titan Microbulk line. We offer 1000L, 2000L, 3000L, and 5000L models rated up to 500 psig (VHP). OPERATING DIAGRAM LEGEND Check Valve Safety Valve Rupture Disc Diverter Valve Valve Regulator Strainer Differential Pressure Gauge Pressure Gauge Vaporizer DP-1 Level Gauge P-1 Pressure Gauge R-1 Pressure Builder Regulator V-1 Pressure Builder Isolation Valve V-2 Top Fill Valve V-3 Bottom Fill Valve V-4 Vent/Full-Trycock Valve V-5 Liquid Use Valve V-6 Gas Use Valve V-7 Fill Line Blowdown Valve V-11 Economizer Shut-Off Valve VAP-1 VAP-2 Pressure Builder Vaporizer Gas Use Vaporizer 6 Titan Microbulk Phone: 630-844-8800 Toll Free: 888-429-5832 Fax: 630-844-5100 info@cyl-tec.com
MODEL 1000 2000 3000 5000 5000 PRESSURE VHP VHP VHP HP VHP CAPACITY UNITS Liquid (Gross) liters 1,024 2,107 3,031 4,993 4,993 Liquid (Net) liters 973 2,000 2,880 4,743 4,743 Liquid (Gross) gallons 270 556 800 1,319 1,319 Liquid (Net) gallons 257 528 792 1,253 1,253 Nitrogen (N 2 ) ft 3 23,936 49,200 70,848 116,678 116,678 Oxygen (O 2 ) ft 3 29,560 60,760 87,494 144,092 144,092 Argon (Ar) ft 3 28,908 59,420 85,565 140,915 140,915 Carbon Dioxide (CO 2 ) ft 3 19,040 39,138 56,358 92,815 92,815 Carbon Dioxide (CO 2 ) pounds 2,178 4,477 6,448 10,618 10,618 PERFORMANCE NER (N2, O2, Ar) % per day 0.80 0.70 0.60 0.45 0.45 NER (CO 2 ) lb per day 9.4 16.5 21.2 26.5 26.5 Gas Flow (N2, O2, Ar) ft 3 / hr 960 2,100 2,100 2,600 2,600 Gas Flow (CO 2 ) ft 3 / hr 320 700 700 867 867 Gas Flow (CO 2 ) pounds / hr 39 86 86 107 107 DIMENSIONS Height inches 89 121 125 129 129 Footprint (L x W) inches 50 x 50 75 x 58 83 x 66 97 x 85 97 x 85 Skid (L x W) inches 50 x 50 58 x 58 66 x 66 79 x 79 79 x 79 Empty Weight pounds 2,650 4,270 5,900 7,950 9,425 DESIGN SPECIFICATIONS Relief Valve Settings PSIG 500 500 500 350 500 Pre-set Operating Pressure PSIG 450 450 450 300 450 Design Specification ASME ASME ASME ASME ASME www.cyl-tec.com Titan Microbulk Spec Sheet 7
HIGH PRESSURE STEEL CYLINDERS CYL-TEC MAINTAINS AN EXTENSIVE INVENTORY OF HIGH PRESSURE STEEL CYLINDERS TO MEET THE NEEDS OF THE COMPRESSED GAS INDUSTRY. Approved for use in the United States and Canada, both UN/ISO and DOT/ TC specification cylinders are manufactured from high quality 4130 CrMo alloy steel. MODEL + SPECIFICATION OXYGEN CAPACITY SERVICE PRESSURE OUTSIDE DIAMETER LENGTH WEIGHT WATER VOLUME ft 3 at 70 F (m 3 at 21 C) psig (bar) inches (mm) inches (mm) pounds (kg) in 3 (liters) 20 UN/ISO 9809-1 USA DOT-3AA2015 & TC-3AAM154 20.7 (0.59) 18.7 / 20.6* (0.53 / 0.58*) 2234 (154) 2015 (139) 5.2 (133) 5.2 (133) 14.76 (375) 14.76 (375) 12.3 (5.6) 12.3 (5.6) 219.6 (3.6) 219.6 (3.6) 40 UN/ISO 9809-1 USA DOT-3AA2015 & TC-3AAM154 44.9 (1.30) 42.5 / 46.8* (1.20 / 1.33*) 2234 (154) 2015 (139) 7 (178) 7 (178) 17.91 (455) 17.3 (439) 28.2 (12.8) 22.0 (10.0) 475.9 (7.8) 500.0 (8.2) 55 UN/ISO 9809-1 USA DOT-3AA2015 & TC-3AAM154 62.2 (1.8) 56.2 / 61.8* (1.59 / 1.75*) 2234 (154) 2015 (139) 7 (178) 7 (178) 23.23 (590) 22.5 (572) 35.3 (16.0) 31 (14.0) 658.9 (10.8) 660.2 (10.8) 80 UN/ISO 9809-1 USA DOT-3AA2015 & TC-3AAM154 90.4 (2.6) 81.7 / 89.9* (2.31 / 2.55*) 2234 (154) 2015 (139) 7 (178) 7 (178) 32.09 (815) 31 (787) 46.3 (21.0) 39 (17.7) 957.9 (15.7) 960.0 (15.7) 125 UN/ISO 9809-1 USA DOT-3AA2265 & TC-3AAM173 140 (4.0) 126 / 139* (3.57 / 3.94*) 2524 (174) 2265 (156) 7 (178) 7 (178) 42.72 (1085) 41.73 (1060) 59.5 (27.0) 50.7 (23.0) 1318 (21.6) 1318 (21.6) 150 UN/ISO 9809-1 USA DOT-3AA2015 & TC-3AAM154 153 (4.3) 138 / 152* (3.91 / 4.30*) 2234 (154) 2015 (139) 7.4 (188) 7.4 (188) 46.26 (1175) 46.06 (1170) 67.2 (30.5) 59.5 (27.0) 1623 (26.6) 1648 (27) 220 UN/ISO 9809-1 USA DOT-3AA2015 & TC-3AAM154 249 (7.1) 225 / 247* (6.37 / 6.99*) 2234 (154) 2015 (139) 9 (229) 9.1 (232) 51.57 (1310) 50.39 (1280) 112.4 (51) 109 (49.4) 2642 (43.3) 2643 (43.3) 250 UN/ISO 9809-1 USA DOT-3AA2265 & TC-3AAM173 281 (8.0) 253 / 278* (7.16 / 7.87*) 2524 (174) 2265 (156) 9 (229) 9.1 (232) 51.57 (1310) 50.39 (1280) 114.6 (52.0) 109 (49.4) 2642 (43.3) 2643 (43.3) 300 UN/ISO 9809-1 USA DOT-3AA400 & TC-3AAM183 335 (9.5) 299 / 328* (8.47 / 9.29*) 2669 (184) 2400 (166) 9.3 (235) 9.1 (232) 55.51 (1410) 56.5 (1435) 134.5 (61.0) 120 (54.4) 2977 (48.8) 2990 (49.0) 493 + UN/ISO 9809-2 USA 493 (14) 4496 (310) 9.4 (239) 50.79 (1290) 149.9 (68.0) 2746 (45.0) * 10% overfill + Cylinders are 3/4-14NGT (Thread Code: 12N) except Model 493 is 25.8 ISO/DIS 1092.2 (Thread Code: 25E) 8 High Pressure Steel Cylinders Phone: 630-844-8800 Toll Free: 888-429-5832 Fax: 630-844-5100 info@cyl-tec.com
ACETYLENE CYLINDERS CYL-TEC S AUTOMATED ACETONE FILLING SYSTEM ENSURES THAT OUR ACETYLENE CYLINDERS ARE PROCESSED CORRECTLY, WITH THE SHORTEST LEAD TIMES. Cyl-Tec s acetylene cylinders are completely asbestos-free and filled with a high quality glass fiber reinforced calcium silicate porous mass. MODEL + ACETYLENE CAPACITY* ACETYLENE CAPACITY* INTERNAL VOLUME DIAMETER (I.D.) HEIGHT WITH CAP ACETONE TARE WEIGHT WITHOUT CAP SHIPPING WEIGHT ft 3 (m 3 ) pounds (kg) in 3 (liters) in (mm) in (mm) pounds (kg) pounds (kg) pounds (kg) 10 (MC) 10 (0.28) 0.68 (0.31) 122 (2.0) 3.81 (97) 15.40 (391) 1.3 (0.59) 7.68 (3.48) 7.64 (3.47) 40 (B - Standard) 40 (1.13) 2.72 (1.23) 470 (7.7) 6.0 (152) 23.20 (589) 5.1 (2.31) 23.8 (10.77) 23.62 (10.71) 40 (B - Big Flange) + 40 (1.13) 2.72 (1.23) 470 (7.7) 6.0 (152) 25.75 (654) 5.1 (2.31) 27.9 (12.63) 29.87 (13.55) 75 75 (2.12) 5.10 (2.31) 855 (14.0) 7.0 (178) 30.75 (781) 9.3 (4.22) 43.3 (19.64) 45.22 (20.51) 145 145 (4.11) 9.68 (4.39) 1538 (25.2) 8.0 (203) 39.50 (1003) 17.9 (8.12) 75.5 (34.25) 77.20 (35.02) 250 250 (7.08) 17.01 (7.72) 2652 (43.5) 10.0 (254) 43.25 (1099) 30.8 (13.97) 117.5 (53.30) 118.88 (53.92) Cylinders are DOT-8AL/TC-8WAM except 40 ft 3 (B - Big Flange) + is DOT-8AL only *At 250 psig and 70 F (17.2 barg and 21 C) www.cyl-tec.com Acetylene Cylinders 9
MEDICAL ALUMINUM CYLINDERS ALUMINUM CYLINDERS ARE THE LIGHTWEIGHT, CORROSION RESISTANT SOLUTION FOR THE MEDICAL GAS INDUSTRY. Cyl-Tec s medical aluminum cylinders are made of alloy 6061-T6 aluminum and includes a standard green shoulder and clear coat. Call Cyl-Tec today to learn more about our pallet quantity savings. MODEL OXYGEN CAPACITY SERVICE PRESSURE ft 3 at 70 F (liters at 21 C) OUTSIDE DIAMETER LENGTH WEIGHT WATER VOLUME psig (bar) inches (mm) inches (mm) pounds (kg) in 3 (liters) INLET THREAD M-6 / B 6 (169.9) 2216 (153) 3.21 (81.4) 11.8 (300) 2.2 (1.0) 63 (1.03) 3/4"-16 UNF-2B M-9 / C 9 (254.9) 2015 (139) 4.38 (111.2) 11.0 (279) 3.6 (1.6) 106 (1.7) 3/4"-16 UNF-2B MD 14.5 (410.6) 2015 (139) 4.38 (111.2) 16.5 (419) 5.1 (2.3) 170 (2.8) 3/4"-16 UNF-2B ME 23.7 (671.1) 2015 (139) 4.38 (111.2) 25.0 (635) 7.4 (3.4) 278 (4.6) 3/4"-16 UNF-2B M-20 18.1 (512.5) 2015 (139) 5.25 (133.3) 15.2 (387) 7.3 (3.3) 213 (3.5) 1-1/8"-12 UNF 2B M-33 33 (934.5) 2216 (153) 6.89 (175.0) 16.0 (406) 14.2 (6.4) 355 (5.8) 1-1/8"-12 UNF 2B M-60 60.1 (1701.8) 2216 (153) 7.25 (184.1) 22.9 (582) 22.3 (10.1) 642 (10.5) 1-1/8"-12 UNF 2B M-90 87.4 (2474.9) 2216 (153) 7.25 (184.1) 32.7 (831) 30.0 (13.6) 933 (15.3) 1-1/8"-12 UNF 2B 10 Medical Aluminum Phone: 630-844-8800 Toll Free: 888-429-5832 Fax: 630-844-5100 info@cyl-tec.com
INDUSTRIAL & SPECIALTY ALUMINUM CYLINDERS THE CHEMICAL STABILITY OF ALUMINUM CYLINDERS IS WELL SUITED FOR SPECIALTY GASES AND MIXTURES. Cyl-Tec s aluminum cylinders are made of light weight, high strength alloy 6061-T6 aluminum and are manufactured to DOT-3AL and TC-3ALM specifications. Light weight aluminum also provides value for all compressed gas users in weight sensitive applications. MODEL N 2 CAPACITY SERVICE PRESSURE ft 3 at 70 F (liters at 21 C) OUTSIDE DIAMETER LENGTH WEIGHT WATER VOLUME INLET THREAD psig (bar) inches (mm) inches (mm) pounds (kg) in 3 (liters) N-6 5.4 (153) 2216 (153) 3.21 (81.4) 11.8 (300) 2.2 (1.0) 63 (1.0) 3/4"-16 UNF-2B N-9 8.3 (253) 2015 (139) 4.38 (111.2) 11.0 (279) 3.6 (1.6) 106 (1.7) 3/4"-16 UNF-2B N-15 13.4 (379) 2015 (139) 4.38 (111.2) 16.5 (419) 5.1 (2.3) 170 (2.8) 3/4"-16 UNF-2B N-20 16.5 (467) 2015 (139) 5.25 (133.3) 15.2 (387) 7.3 (3.3) 213 (3.5) 1-1/8"-12 UNF-2B N-24 23.7 (671) 2015 (139) 4.38 (111.2) 25.0 (635) 7.4 (3.3) 278 (4.6) 3/4"-16 UNF-2B N-33 30.5 (864) 2216 (153) 6.89 (175.0) 16.0 (406) 14.2 (6.4) 355 (5.8) 1-1/8"-12 UNF-2B N-60 55.1 (1560) 2216 (153) 7.25 (184.1) 22.9 (582) 22.3 (10.1) 642 (10.5) 1-1/8"-12 UNF-2B N-90 80.1 (2268) 2216 (153) 7.25 (184.1) 32.7 (831) 30.0 (13.6) 933 (15.3) 1-1/8"-12 UNF-2B www.cyl-tec.com Industrial & Speciality Aluminum Cylinders 11
REPAIR PARTS & ACCESSORIES CYLINDER PARTS High Pressure Cylinder Parts Valves, siphon and mix tubes, caps, valve guards and neck rings Level-Eye Cryogenic cylinder digital level gauge Cryogenic Cylinder Repair Parts Gas port restraint kits, pressure gauges, regulators, castors, burst disks & relief valves PAINT Acrylex Paint Fast drying, water reducible, and VOC compliant Paint Tools Applicators, accessories and replacement parts 12 Accessories Phone: 630-844-8800 Toll Free: 888-429-5832 Fax: 630-844-5100 info@cyl-tec.com
SERVICES LIQUID CYLINDER REPAIR Cyl-Tec applies the same technologies and know-how to the repair process that was used to design and build our line of cryogenic liquid cylinders. Cylinders repaired to oem standards Vacuum reestablished Shot blast and epoxy paint steel cylinders Machine polish stainless steel cylinders Prepaid freight program 2-Year vacuum warranty ALUMINUM CYLINDER REFURBISHING CYLINDER TESTING / RE-QUALIFICATION Cyl-Tec was founded on cylinder testing and continues to be a leader with certifications for both DOT/TC and UN/ISO cylinders. High Pressure Cylinder Testing Hydrostatic testing Ultrasonic testing Acetylene Re-Qualification Inspect porous mass Shot blast and paint exterior Repair neck leak Cyl-Tec makes cylinders look new again by removing label adhesive build-up and replacing clear coat that has been yellowed by sunlight. Clear coat painting Cylinder polishing Internal cleaning Cylinder gas service changes Valve replacement www.cyl-tec.com Service 13
EXPERTISE. KNOWLEDGE. FRIENDLY SERVICE. 971 W. Industrial Drive Aurora, IL 60506 Phone: 630-844-8800 Toll Free: 888-429-5832 Fax: 630-844-5100 info@cyl-tec.com www.cyl-tec.com