EC type-examination certificate UK/0126/0014 Revision 6

Similar documents
EC type-examination certificate UK/0126/0065 Revision 1

United Kingdom of Great Britain and Northern Ireland

United Kingdom of Great Britain and Northern Ireland

Vehicle-mounted meters, pump supplied

Vehicle- or rack-mounted liquefied gas meters, pump supplied

Certificate of Approval. No 5/6B/211

Compiled by: B Beard. Approved by: SH Carstens. Description of requirements and procedures for compact provers to be used as verification standards.

DMX 3 - DMX 3 MF INSTALLATION OPERATION MAINTENANCE. Your distributor : TECHNICAL INSTRUCTIONS (e) Revision

Installation, Operation and Maintenance Instructions for Electronically Controlled Pressurisation Units

ANNEX AMENDMENTS TO THE INTERNATIONAL CODE FOR FIRE SAFETY SYSTEMS (FSS CODE) CHAPTER 15 INERT GAS SYSTEMS

These Terms and conditions apply to audit trails incorporated in weighing and measuring devices and systems 1.

Location of CC Number if not located with the identification:

Water Weir Flow Controller. Introduction. Safety Precautions. Mounting the Hardware

AUTOMATIC GAS MANIFOLDS

HumiSys HF High Flow RH Generator

The HumiSys. RH Generator. Operation. Applications. Designed, built, and supported by InstruQuest Inc.

ECONORESS ELECTRONIC EPS & EPT - ENHANCED PRESSURISATION SET INSTALLATION OPERATION & MAINTENANCE DOCUMENTATION

INTERNATIONAL MARITIME ORGANIZATION

Installation, operating and maintenance Instructions for Seemag bypass level indicator

Technical Manual. Liquid Level Transmitter CT801-LB/S

Technical Data Sheet MF010-O-LC

EC type-examination certificate UK/0126/0126

ACV-10 Automatic Control Valve

ASE SOLVENT CONTROLLER INSTALLATION INSTRUCTIONS Dionex Corporation

TANK MANAGER FOR TWO TANKS OPERATING MANUAL. 10/31/11 C-More T6C L color touch panel

System Pressure Manager Standard & System Pressure Manager Plus

M-06 Nitrogen Generator (Nitrogen Making Machine)

Instruction Manual Dräger MSI P7 and MSI P7 plus

Model PDT Dewpoint Transmitter

L 100. Bubble-Tube Level System. Installation, Operation and Maintenance Instructions

MANUAL GAS MANIFOLDS

TH-1800-T TRX-700-CNG Converter

D10S/D20S Wall/Post Mount Inflator Quick Start Manual

Electro-Pneumatic Converter YT-940 SERIES

Air Eliminators and Combination Air Eliminators Strainers

Installation, Operation and Maintenance Instructions for Electronically Controlled Pressurisation Units Digital Range

OIL SUPPLY SYSTEMS ABOVE 45kW OUTPUT 4.1 Oil Supply

Nothing's as cool, as a freshwater pool. easychem 770 ORP and ph Controller for Pools and Spas with Timer Output for Pool Pump

REASONS FOR THE DEVELOPMENT

LPG DRIVER ATTENDED TRANSPORT LOADING

Automatic Isokinetic Sampler. ST5 Evo

Pneumatic high-pressure controller Model CPC7000

SCIENTIFIC DATA SYSTEMS, INC. Depth Tension Line Speed Panel. DTLS Manual

FLUID POWER FLUID POWER EQUIPMENT TUTORIAL ACCUMULATORS. This work covers part of outcome 2 of the Edexcel standard module:

BCGA GUIDANCE NOTE 17

MECHANICAL BULKMETERS BM Series

Tightness controls TC 1 3 and TC 4

Fio 2.2 Smart add-on for gas pressure Regulators

2600T Series Pressure Transmitters Plugged Impulse Line Detection Diagnostic. Pressure Measurement Engineered solutions for all applications

Model 130M Pneumatic Controller

UNITY 2 TM. Air Server Series 2 Operators Manual. Version 1.0. February 2008

Operating instructions Electrical switching facility pco

Hydro-Control V User Guide

BIOGAS COMBUSTION PLANT MAINTENANCE MANUAL

JOLLY2. Installation user s manual. 6 different operating modes selectable. version 3.3. DATA TO BE FILLED OUT BY THE INSTALLER (Page 1)

AMT-Ex Dewpoint Transmitter

Pressure Automated Calibration Equipment

USER MANUAL. Intelligent Diagnostic Controller IDC24-A IDC24-AF IDC24-AFL IDC24-F IDP24-A * IDP24-AF * IDP24-AFL * IDP24-F * 1/73

WATER CONTROL SYSTEM QUICK START

Pneumatic high-pressure controller Model CPC7000

RD(H)20/25 Pressure-Reducing Regulator User Manual

TANKTRONIC. STANDARD CONFIGURATION Single Tank. ADVANCED CONFIGURATION Multiple Tanks. Twin Tank (common valve) Twin Tank (separate valves) Vent box

OPERATION MANUAL BFX-2

High-performance submersible pressure transmitter For level measurement Model LH-10

Tightness control TC. Product brochure GB 3 Edition AGA

Roller AC Servo System

Laboratory Mortar Mixer (Testing)

AUTOMATIC HOSE TEST UNIT, TYPE SPU

RAM Operation Manual. Worldwide Manufacturer of Gas Detection Solutions

e.do Gripper Safety requirements, technical features and assembly and integration instructions

DF-550E PROCESS ANALYSERS APPLICATIONS FEATURES

DK46 - DK800 Supplementary instructions

APPENDIX 4 STANDARD FORMAT FOR THE PROCEDURES AND ARRANGEMENTS MANUAL

RAM 4021-DPX Operation Manual

Gas density monitor With integrated transmitter Model GDM-100-TI

RAM 4021-PR. Operation Manual. Worldwide Manufacturer of Gas Detection Solutions

High-performance submersible pressure transmitter For level measurement Model LH-10

Supplementary Operator s Manual 42/24-14 EN Rev. 3

BUBBLER CONTROL SYSTEM

CCT-7320/ROC-2313 Reverse Osmosis Controller

The Discussion of this exercise covers the following points:

Key Features & Advantages of JEHA MK IV (5,000 PSI Hydraulic Test Stands)

CHE Well Testing Package/Service:

Type 4708 Supply Pressure Regulator

The M-Series Eletta Flow Meter High accuracy DP Flow Meter with multiple functions

This test shall be carried out on all vehicles equipped with open type traction batteries.

Best Practice Guide, Servomex 2700

CAST IRON SAFETY VALVE TYPE 6301

Coriolis Mass Flow Meter

Inert Air (N2) Systems Manual

Type 4708 Supply Pressure Regulator

STANDARD OPERATING PROCEDURES. Andersen Instruments Federal Reference Method (FRM) Ambient Particulate (PM 10 /PM 2.

UBEC 1AT. AUTO TANK Fill System Installation, Operation, & Setup Instructions

Constant Pressure Inlet (CCN) Operator Manual

Glove Box Installation Manual

RHPS Series RD(H)F40 User Manual. Read the complete manual before installing and using the regulator.

Unit 24: Applications of Pneumatics and Hydraulics

Guideline No.M-05(201510) M-05 AIR COMPRESSOR. Issued date: 20 October China Classification Society

Service Test Unit for ROSS Proportional Valves RESK

WATER METERS.

Transcription:

UK/0126/0014 MI-005 EC type-examination certificate UK/0126/0014 Revision 6 issued by: The National Measurement Office Notified Body Number 0126 In accordance with the requirements of the Measuring Instruments (Liquid Fuel delivered from Road Tankers) Regulations 2006 (SI 2006/1259) and the Measuring Instruments (Non- Prescribed Instruments) Regulations 2006 which implement, in the United Kingdom, Council Directive 2004/22/EC, this EC type-examination certificate has been issued to: Alpeco Ltd 66-68 Rabans Close Aylesbury Bucks, HP19 8RS United Kingdom in respect of an interruptible measuring system for liquids other than water and having the characteristics described below. Model designation Maximum rate of flow Minimum rate of flow Maximum operating pressure Minimum delivery Liquids measured Truck Metering System 1100 litres / minute 40 litres / minute 10 bar 150 litres pumped 1000 litres gravity Derv; Gas oil; Kerosene, Paraffin; Gasoline; Diesel; Domestic heating oils The necessary data (principal characteristics, alterations, securing, functioning etc) for identification purposes and conditions (when applicable) are set out in the descriptive annex to this certificate. This Revision replaces previous versions of this certificate. Issue Date: Valid Until: Reference No: 11 May 2011 27 September 2017 T1121/0014 Signatory: for G E Stones Chief Executive National Measurement Office Stanton Avenue Teddington TW11 0JZ United Kingdom Tel +44 (0)20 8943 7272 Fax +44 (0)20 8943 7270 Web www.bis.gov.uk/nmo 0135

Descriptive Annex 1 INTRODUCTION This pattern is a meter measuring system fitted to a road tanker for the transport and delivery of liquids with low viscosity and stored at atmospheric pressure. It comprises a multi-compartment tank, an optional multi-compartment manifold pipe and valve system, a pump, an optional filter, a meter, gas separator and compatible ancillary equipment. The system may be fitted with: One full hose reel and one empty bulk hose system, which is cleared of product at the end of the delivery by a blow-down system. Hydraulic system diagrams are shown in Figure 1 and Figure 2. A general view of a typical system is shown in Figure 8. The system allows: (i) Metered delivery by pumping (full hose or empty hose) (ii) Direct un-metered delivery (with or without pumping) and emptying and filling of the cargo tank, without passing through the meter. Alternatively the system may be fitted with: One empty hose reel system and an optional empty bulk hose system whereby both hoses are cleared of product at the end of the delivery by a blow-down system. The hydraulic system diagram is shown in Figure 3. The system allows: (i) Metered delivery by pumping (empty hose reel and or empty Bulk hose) (ii) Direct un-metered delivery (with or without pumping) and emptying and filling of the cargo tank, without passing through the meter. 2 FUNCTIONAL DESCRIPTION 2.1 Mechanical 2.1.1 Hydraulics The hydraulics system diagrams illustrating the various options are shown in Figure 1. With reference to Figure 1, liquid may flow from any of the selected compartments of the cargo tank via the appropriate foot valve to the optional manifold. From there it passes through an optional 2-way valve, R1, which allows metered delivery, unmetered delivery and emptying and filling of the tank without passing through the meter. An outlet valve, Vm, on the downstream side of the optional pump permits un-metered pumped delivery. Metered deliveries pass through an optional filter F2, gas separator GS and meter C. Operating valves, Vm, select bulk or hose-reel delivery. 2.1.2 Gas elimination devices The system may be fitted with the following gas elimination devices. 2.1.2.1 Gas extractor This is a Liquid Controls gas extractor type A8100 as described in EEC certification No UK81 1783. A Liquid Controls filter unit is fitted directly to the gas extractor on its upstream side. Gas from the air extractor is vented directly to the cargo tank via a one-way valve, or optionally, to a liquid catchment tank. The catchment tank is fitted with a vent valve and a drain valve. 2/29

2.1.2.2 Combined gas separator and pump This is a Mouvex DMX gas separator as described in EEC Cert. No. F99.00.522002.0 combined with a Mouvex CC 8.50 vane pump (Figure 10). The unit also contains a filter, a flow regulator and a flow detector. A two-way valve selects bulk or measured deliveries. The unit will automatically change to low flow rate during closing of the nozzle and there is automatic pressure reduction during bulk discharge at high flow rate. Degassing occurs before filtering and pumping. 2.1.2.3 Special Gas Extractor (Figures 20 & 21) This is a LC Sound special gas extractor as described in NMi evaluation certificate TC7329. 2.1.3 Meters The system may be fitted with one of the following meters. Manufacturer Model Reference designation Liquid Controls M-7 EEC certification No UK81 1782 Liquid Controls M-15 EEC certification No UK81 1782 Liquid Controls M-25 EEC certification No UK81 1782 These meters are fitted with a pulse output device (Figure 7). Where bulk deliveries are un-metered, the 2-way valve shown in Figure 9 is not required. 2.2 Electronics 2.2.1 S.A.M.P.I s.p.a TE550 electronic calculating / indicating device The TE550 is a programmable electronic register, usable for applications for up to four meters with a pulse generator. The TE550 counts the number of pulses received from the pulse output device on the meter and uses a stored calibration value (pulse per litre) to calculate the metered volume of liquid. The equipment comprises of three main parts, The LKI display panel (Figure 6) the CPU module (Figure 5) and Epson TM-U295 slip printer (Figure 4). The construction of the CPU module may vary according to where it is mounted on the vehicle, i.e. in the cab or externally mounted somewhere on or under the vehicle chassis. In either case the CPU module houses the following components and is wire sealed to prevent unauthorised access. CPU board 320 220 1864 CMOD board 320 220 1862 24PS board 320 220 1866 I/O board. 320 220 1867 The LK1 Display panel (S50050-) can be mounted anywhere on the vehicle as long as it is clearly visible and accessible to the user. The Epson printer (TM-U295) is generally mounted independently in the cab. The solenoid control box is chassis mounted (See note). 3/29

Note: The part number assigned to general items such as the solenoid control box, are issued on completion of build, under the control of Alpeco Quality system. The pulser is connected to a terminal block inside the LK1 display housing which is generally mounted on the side of the vehicle in a protective enclosure. The quadrature pulse output from the pulser is fed through the LK1 to the CPU which is housed in the main enclosure. The latter produces a calibrated pulse output by combining the pulse stream with a calibration factor. When the required amount of liquid has passed through the meter, the CPU will output a signal to stop delivery. The keyboard on the front of the LK1 display is the primary means of entering setup, delivery, pricing and calibration information into the system, and to start and stop delivery. It is connected to the main CPU by double insulated cable. Delivery tickets are printed on an Epson TM 295 dot matrix printer, which is also connected to the main CPU. 2.2.3 Power supply The TE550 is powered by the vehicle battery. In the event of failure of this power source, a lithium battery backup retains all the pertinent data until the principal power supply is restored. 2.3 Interlocks and security features Legally controlled metrological parameters may be changed after breaking of a seal and setting of a switch on the LKI board inside the display. Any changes to the legal parameters are permanently stored in memory. The legally controlled parameters and the mandatory settings are listed in 2.3.1. Information memorized, in this case, is: Date and time of the calibration ID of the user that performed the calibration List of the modified parameters The electronic register can memorize the history of the calibration performed up to a maximum of 1000 modified parameters; with a limit of 500 parameters per calibration session (further modifications will not be included in the history). The TE550 will stop the measurement if any error codes or alarms are generated. (i) If missing or extra pulses are received from the pulser, or there is a channel failure, delivery is terminated and a ticket is printed indicating PULSER REVERSAL FAILURE STOP. The number of missing or extra pulses (pulser reversals) is preset by the manufacturer and corresponds to the quantity of product shown below: Meter No of pulser No of pulses/l Qty of product reversals M-25 30 217 0.5L M-15 30 217 0.5 L M-7 75 583 0.5 L The number of pulses per litre can be checked in the calibration mode, Parameter 204. 4/29

(ii) The presence of the printer is continuously monitored by the TE550. If the printer is disconnected or does not have a ticket inserted in it, then initiation of delivery will not be permitted and an error message will be displayed on the LK1 display. If the connection is broken during a delivery, the delivery can be completed but an error message will again be displayed on the LK1. However, no further deliveries can be made until the printer is reinstated and the ticket for that delivery is printed from data retained in the memory. (iii) The TE550 calibration contains a no-flow timeout facility. The delivery is terminated and a ticket is printed if product delivery stops and does not recommence within a preset period of time. This is to prevent a partial delivery being made elsewhere. The no-flow timeout can be programmed to10 minutes maximum; its value can be viewed at Parameter 42 in the calibration menu. (iv) When the optional manifold is present, means shall be provided to prevent transfer of liquid between compartments by adequate footvalves, faucet valves, non-return valves or interlock mechanisms. The manifold may be controlled via optional software installed within the TE550. 5/29

2.3.1 Legally controlled parameters Parameter Function Setting 002 Register address Correct address 003 Number of meters Correct number 020 Management of encoder error MENU M - - DECREASING 021 Erroneous rotation impulses management message or spurious : also refer to parameters 024 and 025 024 Number of false pulses for error Depending on the minimum batch; to be accounted for by the manufacturer or user. 025 Number of good pulses to decrease the spurious counter Depending on the minimum batch; to be accounted for by the manufacturer or user. 032 Number of decimals for the volume(s) 0, 1, or 2. When a price is displayed as well, 2 shall be applied. 033 Number of decimals for the preset In case of volume preset not smaller than parameter 032 071 Volume unit Litres 075 Date format Meter parameters 201 Meter cyclic volume Correct figure 202 Encoder type Phase squaring 204 Number of impulses per encoder Correct figure turn 210 Minimum flow rate Depending on the application; to be accounted for by the manufacturer 211 Maximum flow rate Depending on the application; to be accounted for by the manufacturer 434 (meter 4only) Printing product name Product (n) 601 Static meter error (necessary for linearization curve) 602 611 (1) 635 644 (2) 668 677 (3) 701 710 (4) 734 743 (5) 767 776 (6) 800 809 (7) 833 842 (8) 866 875 (9) Flow rates for the linearization curve Enable: only applicable when an approved printer is connected. Depending on the application; to be accounted for by the manufacturer Depending on the application; to be accounted for by the manufacturer 6/29

899 909(10) 932 941 (11) 965 974 (12) 612 621 (1) 645 654 (2) 678 687 (3) 711 720 (4) 744 753 (5) 777 786 (6) 810 819 (7) 843 852 (8) 876 885 (9) 910 919 (10) 942 951 (11) 975 984 (12) Corrections for the linearization curve Depending on the application; to be accounted for by the manufacturer 622 Product coefficient alpha Only applicable if parameter 015 is set to ALPHA. Depending on the application; to be accounted for by the manufacturer 625 Product name Correct name 3 TECHNICAL DATA 3.1 Metrological parameters Meter M-25 M-15 M-7 Accuracy class 0.5 0.5 0.5 Maximum rate of flow: 1100 900 450 litres / minute Minimum rate of flow: 110 90 45 litres / minute Maximum pressure: working 10.5 10.5 10.5 bar Minimum delivery : 150 150 150 litres Liquids measured: Climatic environment: -10 C to +40 C Open, condensing Electromagnetic environment: Mechanical environment: Note: Liquid petroleum products of low viscosity (<20 mpa s) except LPG. E3 M2 (vehicle mounted) The maximum rate of flow, however, must not be greater than the maximum rate of flow of any component of the system. 7/29

3.2 Supporting documentation MA_84 Rev. 00 MA_64 SE_83 SE_84 MA_68 Rev. 00 3.3 Software Installation, use and service manual Communication protocols Interconnecting wiring diagram Internal wiring diagram LC Sound Installation, Use and Service Manual The software version number is CT-001-550-001-XX. (XX can be any number) Alternative software version number is CT-001-550-002-XX. (XX can be any number) 4 PERIPHERAL DEVICES AND INTERFACES 4.1 Interfaces The instrument may have the following interfaces: (i) Connection to an Epson TM295U dot matrix slip printer (ii) Electro-pneumatic interface to the manifold/footvalve pneumatic control system. (iii) Electro-mechanical interface to the Product return and Checkmate anti cross- over system. 4.2 Peripheral devices The instrument may be connected to any peripheral device that has been issued with a test certificate (evaluation certificate) by a Notified Body responsible for Annex B (MI-005) under Directive 2004/22/EC in any Member State and bears the CE marking of conformity to the relevant directives; or A peripheral device without a test certificate may be connected under the following conditions: it bears the CE marking for conformity to the EMC Directive 89/336/EEC; it is not capable of transmitting any data or instruction into the measuring instrument, other than to release a printout, checking for correct data transmission or validation; it prints measurement results and other data as received from the measuring instrument without any modification or further processing; and it complies with the applicable requirements of Paragraph 8.1 of Annex I. 5 OPERATION 5.1. Normal Delivery At the start of a delivery a ticket must be inserted into the Epson printer in order to be able to program the TE550 with the delivery requirements and start the delivery, if a ticket is not inserted the ERROR CODE 013 will be displayed. Once the ticket is inserted a series of dialogue boxes will prompt the operator to enter delivery details in to the TE550 via the display key pad. (See P.54 of operator manual). 1. Select product to be delivered from drop down menu and press ENTER Products marked DERV RET etc are for Product return only. 2. If applicable (Select compartment to be delivered from 1 6) 3. If applicable (Select delivery method Hosereel or Bulk) 8/29

4. Enter volume of product required (Preset) 5. Press F1 to start delivery (F2 to stop) 6. On completion of delivery press F2 to print or leave for automatic time out print. 7. Select yes or no to the prompt Duplicate ticket? 5.2 Product Return 5.2.1 The system is designed to allow product to be returned to a compartment to permit the changeover of product following the completion of a delivery, but to inhibit product return unless the following conditions are met: For product changeover or transfer, the wet-hose nozzle is connected to the product transfer valve Pt (Figure 1), which incorporates a non-return valve. A ticket must then be inserted into the ticket printer and the master control switch Ms (in the control box Cb), is then pulled to activate the product return system. The compartment, to which product is to be returned, is selected using the rotary selector valve Rc. Rc allows selection of and opens an individual product transfer valve Pt to allow product to flow to the selected compartment. The Product return delivery is then programmed in to the TE550 as follows: 1. Select product to be returned from drop down menu Only Products marked DERV RET etc can be selected otherwise PRS will not operate. 2. If applicable (Select compartment to be delivered from 1 6) 3. Enter volume of product to be returned (Preset) 4. Press F1 to start delivery (F2 to stop) 5. On completion of delivery press F2 to print or leave for automatic time out print. 6. Select yes or no to the prompt Duplicate ticket? 5.2.2 When the product return is complete, the meter pre-set shuts off product flow and the hose-end nozzle is manually closed. The blow-down button Bd is manually depressed, which opens poppet valve Pv. This allows compressed air from the air tank AT to purge product from the bottom-loading pipework from Pt back into the compartment. Duration is approximately 7 seconds. The master control switch Ms is then closed to deactivate the product return system. 5.2.3 Security Features and Interlocks 5.2.3.1 Product cannot be diverted into a compartment via a product transfer connector during a normal delivery because the product transfer valve Pt will remain closed If, during a normal delivery, the product return master control switch, Ms, is pulled, the delivery will stop and a ticket will automatically be printed. An Error code 600 will be displayed by the TE550 9/29

6 APPROVAL CONDITIONS The certificate is issued subject to the following conditions: 6.1 Legends and inscriptions 6.1.1 The instrument bears the following legends: Manufacturers mark or name Accuracy class Maximum operating pressure Operating temperature range Minimum delivery Flow rate range Serial number Certificate number CE marking Supplementary metrology marking Notified body identification number 7 LOCATION OF SEALS AND VERIFICATION MARKS The following shall be sealed to prevent unauthorised adjustment or dismantling: 7.1 Pulse output device The pulser is sealed along both sides as shown in Figure 9. The wire through the rear drilled bolt also prevents removal of the POD from the meter housing. 7.2 TE550 (i) CPU Module Figure 5 (This enclosure may vary depending on internal or external mounting in either case the enclosure should be sealed to prevent unauthorised access and tampering.) the printer is generally mounted in the vehicle cab. (ii) LKI indicator enclosure housing the calibration switch as shown in Figure 6 7.3 A8100 Gas eliminator At least one of the vent pipes from the gas extractor shall be protected, by seals if necessary, from being closed or obstructed in any way. 7.4 Gas separator/pump DMX (i) Air pipe (signal to pump) via sealed copper compression fittings. (ii) DMX unit to pump. Drilled flange bolts seal this. (iii) Pump. The bypass pneumatic control is sealed by drilled fittings. (iv) 2-way valve. Lead plugs seal the valve body. 7.5 Meters The covers of the meter housing and the calibrating mechanism shall be sealed to prevent unauthorised adjustment or dismantling. 10/29

8 ALTERNATIVES 8.1 Alternative Enclosure for the LK1 Display panel (Figure 12) Having the LK1 display panel mounted in an enclosure combined with the pneumatic controls. The calibration switch is found behind the cover shown in the inset of figure 12 and is sealed through predrilled screws in the case and the cover. 8.1.1 Having the alternative enclosure for the LK1 display panel as described in 8.1, but with alternative sealing arrangement of the calibration switch. The 2 screws which retain the calibration access plate are sealed to an additional bolt; this makes it possible to remove the front facia panel without breaking a seal (Figure 15). This bolt also secures the back cover of the LK1 display panel and the calibration switch, (Figure 16), so when the facia panel is removed from the housing the calibration switch is protected. 8.2 Alternative TE550 CPU Module Casing (Figure 13) The CPU components are housed in two plastic enclosures, with the main CPU boards in one and the interface connections in the second. The CPU board s enclosure is sealed by wire through the casing screws. 8.3 Connection of OutTrak imeter, data monitoring device The OutTrak imeter box (Figure 14) may be connected between the electronic register and the printer. The OutTrak imeter System is designed to obtain transaction data generated by the electronic register and then passed onto an onboard computer for invoicing purposes. The legal data is not affected and passes through the imeter box to the printer and prints receipts as described in the certificate, the extra invoicing data is printed on the end of the legal receipt. Further invoice information generated by the on board computer can be printed on the onboard printer via Port 2. Note: This invoice information is not intended to replace the legal printed transaction data. There are three serial ports on the imeter box: - Port 0 is the input port from the meter, this requires the purple cable. - Port 1 is the output port from the box to the printer, use the white cable for this. - Port 2 is the control port, this can either be connected directly to the on-board computer or to a Bluetooth adapter. The software version loaded on to the imeter box can be checked by a switch located in a small opening on the side of the box. Turn ON switch 3 and power up the imeter, a message will then be sent to the printer with the version details. Once the information is printed, switch 3 is switched OFF and the imeter box can be reset ready for use. A message similar to the following will print on the meter printer: OutTrak Software Services Ltd. RS232 Multiplexer 3-Port Electronic Meter Interface Module Build Version 1.2.0 Operating Mode: A 11/29

The unit is sealed with tamper evident seals on two sides of the box and should be removed from the system if found to be damaged. 8.4 Optional Uplift System The system may be fitted with an optional UPLIFT facility to allow loading of the tanker by pumping, via the meter. Systems equipped for uplift operations are fitted with an additional interlocked 2 way valve Twv2 which facilitates connection of a suction hose to an external supply source in order that the tanker can self load via the tanker pump, meter and product return system. When valve Twv2 is switched to the UPLIFT position the Degassing function of the DMX gas separator SgP is deactivated and a Liquid Controls gas extractor type A8100 GS, fitted to the inlet side of the meter, evacuates any air which may be induced during the uplift process. 8.5 Temperature Compensation Activated on the TE550 8.5.1 Temperature probe installation The temperature compensation probe is a PT100 resistance thermometer which can be fitted, either: into the liquid pipe work, by means of a socket welded at a convenient point midway between the pump and meter inlet, or for installations where the strainer and gas extractor A8100 are employed, the probe can be fitted to the thermowell socket which is incorporated into the strainer end cap. In either case the retention method should be wire sealed in order to prevent unauthorised removal. Examples of the sealing are shown in Figures 17 and 18. 8.5.2 Temperature Probe Calibration The calibration of the PT100 is checked by measuring the minimum and maximum resistance of the probe @ 0⁰C and 100⁰ C respectively. The resistance values measured in ohm s are entered into the relevant windows when the register is entered into calibration mode. See section 6.6.3 in operators manual MA-84. 8.5.3 Conditions of installation 8.5.3.1 When set up for temperature correction the TE550 displays the Volume @ 15⁰C on screen. 8.5.3.2 The delivery ticket will show the compensated volume and product temperature, (See below): NET VOL START 0.0 (L) NET VOL END 123456.7 (L) TEMPERATURE 17.9 C VOLUME CORRECTED TO 15 C 8.6 NEW STYLE CPU HOUSING The CPU housing, as shown in Figure 19, has been modified slightly to allow for additional PCB s which may be required for other applications, otherwise the internals are unchanged. 12/29

9 RECOMMENDED TESTS 9.1 Ensure that a product return cannot take place unless a product designated DERV RET, GAS RET KERO RET or Other RET is selected when the Product return master switch is pulled out. 9.2 Check that the delivery is terminated if the product return master switch is pulled during a normal delivery. 10 ILLUSTRATIONS 10.1 KEY TO HYDRAULIC DIAGRAMS 10.1.1 Key to Figure 1 SgP Gas separator combined with supply pump R2 Optional two way valve for direct un-metered delivery, un-metered delivery R1 Optional two way valve allowing metered delivery, un-metered delivery and emptying and filling of the tank without passing through the meter MVV P F2 GS FV FC M Cl V3 R3 Vm V2 FL1 FL2 PGS V4 B A F At V1 T1 T2 T3 C Cla Twv2 Est Va Manifold vent valve. Optional pump with auxiliary devices Filter Gas separator with gas release Compartment foot valve Faucet valve Optional manifold where this is fitted means are provided to prevent transfer of liquid between compartments by adequate foot valves, faucet valves, non-return valves or interlock mechanisms. Optional non-return valve Sight glass serving as a gas indicator Device allowing deliveries to be made by either of two available methods Operating valve Sight glass serving as a product indicator Full hose on reel Optional full on hose reel Gas extractor Sight glass of gas extractor Optional bypass allowing metered gravity-feed delivery (empty hose). This bypass is authorised only if there is no valve r1 Anti-swirl device Filter/strainer Optional air vent (blow down) Weir type sight glass Vessel to catch liquid particles entrained by the gases Return to tank Blow off valve Meter Valve preventing the full hose from emptying Two way valve with interlock Uplift conection. External supply tank. Valve automatically closed by the gas extractor when the pressure is 13/29

insufficient to prevent vapourisation in the meter or when a gas pocket accumulates in the extractor. In addition, this valve must close in the event of a failure in its control system. Variants of the delivery device : I; II; III: I : one or two full hoses II : one or 2 empty hoses III : combinations of one full and one empty hose or one empty hose IIII: Option of I, II OR III with uplift system 10.1.2 Key to figure 2 At Air Tank Bd Blowdown valve Cb Control Box Nr1 Non Return Valve Nr2 Non Return Valve Ps1 Pilot Operated Valve Ps2 Pilot Operated Valve Ps3 Pilot Operated Valve Ps4 Pilot Operated Valve Tm Timer R1 A two-way valve to deliver product with or without metering and to empty or fill the tank without passing through the counter. This optional valve can be replaced by a direct connection. The conduit linking the pump to the two-way valve controlling direct deliveries must have an internal volume no greater than 3 litres. F A filter incorporated in the DMX gas separator or standard filter SgP MOUVEX DMXIII combined gas separator and pump, approved by Cert. No. F99.00.522 003.0. Pg Gas Extractor as approved in EECUK81 1783 cl1 A non-return valve that can be mounted downstream of the meter. Optionally, this valve can also act as a flow detector (FD). R2 Type MF two-outlet valve SBL to allow direct delivery without metering. This valve is optional. If fitted, the MF variant of the DMX gas separator is required. C Meter. I Combination of one empty hosereel and one empty bulk hose. II One empty hosereel. V² Sightglass also serving as a gas indictor. Vm Operating valve, which can be pneumatically controlled; if pneumatic control is used, the operation of the valve can be slaved to that of the DMX separator. R3 A valve with two outlets in which the three orifices cannot be simultaneously connected together and which ensures the outlet used cannot be changed during metering. cl² Non-return valve. fl1 Empty hose reel R Two way valve to allow direct delivery unmetered on standard gas extractor system Vft Compartment Foot Valve 14/29

Vfc M T1 T2 V1 MVV X Y Faucet Valve Optional Manifold. Where this is fitted means are provided to prevent transfer of liquid between compartments by adequate foot valves, faucet valves, non return valves or interlock mechanisms. Return to Tank Catch Tank Overflow sightglass Manifold vent valve Meter system X which incorporates Pg Gas extractor should not be installed in conjunction with Manifold M Meter system Y which incorporates SgP Gas separator can be installed in conjunction with either Faucet valve Vfc or Manifold M 10.1.3 Key to figure 3 At Bd Cb Ms Ps Pt Pv Rc Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 Figure 18 Figure 19 Figure 20 Figure 21 Auxiliary air tank Blowdown valve Product return system control box Master control switch Pneumatic valve Product transfer valve Poppet valve Rotary valve Hydraulics Hydraulics (options) Hydraulics Product return system. TE550 electronic control system, Cab mount CPU Module. Example of CPU module for external mounting Wire sealed to prevent unauthorised opening LKI Display Panel. Pulse output device showing sealing. View showing TE550 units fitted to tanker 2-way valve sealing Mouvex DMX gas separator General view of product return system Alternative LKI display panel enclosure Alternative TE550 CPU enclosures imeter data monitoring device Alternative sealing arrangement of the calibration switch for the alternative LKI enclosure Back cover for calibration switch and display for the alternative LKI enclosure Thermowell PRT sealing Alternative CPU Enclosure LC Sound Sensor LC Sound special gas extractor 15/29

11 CERTIFICATE HISTORY ISSUE NO. DATE DESCRIPTION UK/0126/0014 28 September 2007 Type examination certificate first issued. UK/0126/0014 Revision 1 UK/0126/0014 Revision 2 UK/0126/0014 Revision 3 UK/0126/0014 Revision 4 UK/0126/0014 Revision 5 UK/0126/0014 Revision 6 23 June 2008 Additions of sections 8.1 and 8.2, and figures 12 and 13 Section 2.3 amended (due to editorial error), the text:- maximum of 5000 modified parameters is replaced by:- maximum of 1000 modified parameters Section 3.3, alternative software version number is CT-001-550-002-XX. 17 December 2008 Addition of section 8.3 and Figure 14. 2 June 2009 Addition of section 8.1.1 and Figures 15 and 16. Applicant s address changed. 4 November 2009 Addition of section 8.4 Optional Uplift System. Figure 1 and corresponding Key edited to include Optional Uplift System components. Section 2.1.2 editorial change one of deleted. 06 December 2010 Front page and section 3.1 Reduction of minimum delivery to 150 litres (pumped) Addition of section 8.5 Temperature compensation Addition of section 8.6 Alternative CPU Enclosure. Addition of Figures 17, 18 & 19 March 2011 Addition of section 2.1.2.3 Special Gas Extractor:- LC Sound special gas extractor 16/29

Figure 1 Hydraulics schematic 17/29

Figure 2 Dry line system variants 18/29

Figure 3 Product return 19/29

EPSON TM-U295 Printer. Wire Sealing through casing screws. Figure 4 TE550 electronic control system, CPU Module for cab mounting. Figure 5 Example of CPU module for external mounting Wire sealed to prevent unauthorised opening 20/29

LK1 Sealing point Fig 6 LKI Display panel Figure 7 Pulse output device showing sealing 21/29

Figure 8 View showing TE550 unit fitted to tanker Figure 9 2-way valve sealing 22/29

Figure 10 Mouvex DMX gas separator Figure 11 General view of product return system 23/29

Figure 12 Calibration switch cover and sealing Alternative LKI display panel enclosure 24/29

Figure 13 Alternative TE550 CPU enclosures Figure 14 imeter data monitoring device 25/29

Figure 15 Alternative sealing arrangement of the calibration switch for the alternative LKI enclosure Figure 16 Back cover for calibration switch and display for the alternative LKI enclosure 26/29

Figure 17 Thermowell Sealing Figure 18 PRT sealing 27/29

Figure 19 Alternative CPU Enclosure Figure 20 LC Sound Sensor 28/29

Figure 21 LC Sound special gas extractor Crown copyright 2011 National Measurement Office This material may be freely reproduced except for sale. 29/29