FireHawk M7XT Carrier and Harness Assembly MAINTENANCE AND REPAIR

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FireHawk M7XT Carrier and Harness Assembly MAINTENANCE AND REPAIR TAL 131 (L) Rev. 0 MSA 2013 Prnt. Spec. 10000005389(I) Mat. 10147420 Doc. 10147420

REPLACEMENT KITS AND PARTS LIST Replacement Kits Item Part Number Description 10147449 FireHawk M7XT Carrier & Harness, w/ Chest Strap, 4500 PSI 10147447 FireHawk M7XT Carrier & Harness, w/o Chest Strap, 4500 PSI 1 10147448 FireHawk M7XT Carrier & Harness, w/ Chest Strap, 2216 PSI 10147446 FireHawk M7XT Carrier & Harness, w/o Chest Strap, 2216 PSI 10147471 FireHawk M7XT Carrier & Harness, w/ Chest Strap, Swiveling Lumbar, 4500 PSI 10147450 FireHawk M7XT Carrier & Harness, w/ Chest Strap, Swiveling Lumbar, 2216 PSI 1a 10083436 FireHawk M7 Back plate and Cylinder Band 2 10102889 Left Shoulder Strap 3 10102888 Right shoulder Strap 4 10102886 Left chest Strap 4a 10102861 Right Chest Strap 5 10102860 Left Double Pull Strap 6 10102859 Right Double Pull Strap 7 10016029 Tether 8 10022245 Belt Mount 9 10025941 Left Double Pull Belt 10 10102838 Right Double Pull Belt 11 10083134 Swiveling Lumbar Pad 12 FireHawk M7XT NIOSH Label 13 CBRN Label 14 FireHawk M7 XT NFPA Label TAL 131 (L) Rev. 0-10147420 2

2 3 TAL 131 (L) Rev. 0-10147420

Replacement Kits and Parts List (cont) Item Part Number Description Cylinder Friction Pad Kit 10125832 Rivet, Two Piece Mate (3 Req'd) 15 10086667 10107999 Friction Pad 10145543 Washer Cylinder Band Label 16 805430 Cylinder Band Label, 2216 PSI 805265 Cylinder Band Label, 4500 PSI Shock Mount Kit 17 10090283 Shock Mounts (4 Req'd) Cylinder Bumper Kit 18 10110055 Rivet, Blind 19 10108716 Bumper 18 19 TAL 131 (L) Rev. 0-10147420 4

Replacement Kits and Parts List (cont) 5 TAL 131 (L) Rev. 0-10147420

Table of Contents Disassembly Friction Pad..................................6 Right Shoulder Strap...........................6 Left Shoulder Strap............................6 Chest Strap..................................7 Waist Belts...................................7 Swiveling Lumbar Pad..........................7 Reassembly Swiveling Lumbar Pad..........................7 Waist Belts...................................7 Chest Strap..................................8 Left Shoulder Strap............................9 Right Shoulder Strap w/tether...................9 Friction Pad.................................10 DISASSEMBLY Removing the Friction Pad 1. Remove the cylinder. 2. Using a 1/8 drill bit, drill out rivets holding friction pad in place. a. Remove the o-ring and discard. Removing the Right Shoulder Strap 1. Remove the M7 Control Module. See M7XT Control Module Repair and Maintenance (P/N 10147456) for Instructions. 2. Unlace the free end of the pull-strap from the friction buckle. 3. Remove the shoulder strap by angling the Tribar slide through the slot. 2. Pull the first stage intermediate pressure hose through the shoulder strap. 3. Remove the pull-strap from the friction buckle. Removing the Left Shoulder Strap Removing the Chest Strap 1. Disconnect the second stage regulator from the intermediate pressure hose. 1. Unlace the ends of the chest strap from the slide buckles. TAL 131 (L) Rev. 0-10147420 6

2. Pull the ends through through the tunnels in the chest straps. 2. Angle the tri-bars through the slots. Removing Waist Belts Remove the waist pull-straps from the backplate by angling the tri-bar through the slots. Installing Waist Belts Left Double Pull Waist Belt: P/N 10102858 Right Double Pull Waist Belt: P/N 10102838 1. Angle the tri-bar strap through the slot. 2. Tug on the belt to test the attachment. 3. From back to front, lace the free end of the pull-strap through the friction buckle. REMOVING THE SWIVELING LUMBAR PAD 1. Remove the Swiveling Lumbar Pad by angling the tri-bars through the backplate slots. 4. Pass the strap over the bar and back through the buckle. REASSEMBLY Installing the Swiveling Lumbar Pad P/N 10083134 1. Position the Swiveling Lumbar Pad behind the backplate with the curved edge up. 7 TAL 131 (L) Rev. 0-10147420

Installing the Chest Strap Chest Strap Kit: P/N 10012167 Connect male and female ends of chest strap. a. Lace the chest strap over the bar and down through the slide buckle. 1. Extend the chest straps. b. Pull the chest strap through. 2. Lay the unconnected male end under the right shoulder strap. 3. Lay the unconnected end of the male chest strap under the left shoulder strap. 6. Don the Carrier/Harness Assembly to check chest strap installation. Installing the Left Shoulder Strap P/N 10102889 1. Install the shoulder strap by angling the tri-bar through the slot. 2. Tug on the shoulder strap to test the attachment. 4. Pass the end through the tunnel in the strap. 4. Lace the free end of the pull-strap through the friction buckle. 5. Lace the strap through the slide buckle. a. Twist the strap clockwise one half turn. TAL 131 (L) Rev. 0-10147420 8

Installing the Right Shoulder Strap Right Shoulder Strap P/N 10102838 Tether P/N 10016029 b. With the fold down, pass the strap from back to front through the buckle. 1. Install the shoulder strap by angling the tri-bar through the slot. c. Pass the strap over the bar and back through the buckle. 2. Tug on the shoulder strap to test the attachment. d. Pass the first stage intermediate-pressure hose through the tunnel. 3. Install the tether. a. Pass the friction buckle through the tether s large opening. 5. Reconnect the intermediate-pressure hose. a. Use a torque wrench with 11/16 crowfoot to tighten the connector to 125 ± 5 in lbs. Note: If using the optional chest strap install the tether above the chest strap. 9 TAL 131 (L) Rev. 0-10147420

4. Lace the free end of the pull-strap through the friction buckle. Installing the Friction Pad Cylinder Friction Pad Kit P/N 10086667 1. Remove the cylinder. 2. Position the new Friction Pad on the backplate. a. Fully extend the shoulder and pull strap. Make sure the straps are untwisted. Note: Ensure that the Friction Pad face slopes toward the center of the backplate. b. Twist the pull strap counterclockwise one-half turn. 3. Insert barrel rivet through holes. c. With the fold down, pass the strap from back to front through the buckle. 4. Insert mandril rivet and washer in opposing sides. 5. Use a rivet tool to secure rivet together. d. Pass the strap over the bar and back through the buckle. Note: To ease access to the Rivet, remove the PR- 14 Mounting Bracket. e. Reinstall the M7 Control Module. (See M7 Control Module Maintenance and Repair for instructions.) TAL 131 (L) Rev. 0-10147420 10

11 TAL 131 (L) Rev. 0-10147420