GROUP 9 BOOM BOOM PIVOT/LIFT CYLINDER INSTALLATION, FL-13035... 9-2 BOOM ASSEMBLY, FL-13614... 9-4 LARGE BOOM ASSEMBLY, FL-13626... 9-8 LARGE BOOM W/BUSHINGS, FL-13627... 9-12 MIDDLE BOOM ASSY, FL-11025... 9-14 SMALL BOOM ASSEMBLY, FL-13616... 9-18 SMALL BOOM ASSEMBLY W/BUSHINGS, FL-13615... 9-22 BOOM ANGLE SWITCH ASSEMBLY, FL-12638... 9-23 QUICK DISCONNECT ASSY, FL-11058... 9-24 BOOM MANIFOLD ASSY, FL-10919... 9-26 PAGE 9-1
BOOM PIVOT/LIFT CYLINDER INSTALLATION, FL-13035 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-228-1 BUSH-3 OD X.50 W X 14 GA 2 2 LL-228-17 BUSH-3.00IDX4.25ODX10GA 2 3 LL-4907-92 CAPSCR-HEX-.50NC X 4.50 1 4 LL-4907-79 CAPSCR-HEX-.50NCX1.25 4 5 LL-7415-17 NUT-NYLOCK-.50 NC 1 6 LLH-5345-15 WASH-FL-.50_HARD 6 7 FL-10408-10 WLDMT-PIN CYL ROD END 2 8 FL-11745 WLDMT-PIN-BOOM PIVOT 1 9 FL-10408 WLDMT-PIN-CYL-BASE END 2 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 9-2
NOTES PAGE 9-3
BOOM ASSEMBLY, FL-13614 PAGE 9-4
SEE FOLDOUT BOOM ASSEMBLY, FL-13614 PAGE 9-5
BOOM ASSEMBLY, FL-13614 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-846-447 ADPT-90-12MORB-12MJIC 2 2 LL-846-376 ADPT-BHD-12JIC-12JIC 2 3 FL-10231 ASSY - TRUNNION MNT 2 4 FL-13626 ASSY- LARGE BOOM 1 5 FL-12679 ASSY-BOOM-COVER 1 6 FL-12159 ASSY-EXTEND_CYLINER 1 7 FL-11025 ASSY-MIDDLE BOOM 1 8 FL-11058 ASSY-QD-EXTENDO 1 9 FL-13616 ASSY-SMALL BOOM 1 10 LL-896-808 BUSH-3.00ODX.38WX3.56LG 2 11 LL-228-42 BUSH.-3.25ODX2.25IDX10GA 1 12 LL-228-41 BUSH.-3.25ODX2.25IDX14_ GA 1 13 LL-5362-32 CAPSCR-FL HD SOC-.50NF X 1 2 14 LL-4907-2 CAPSCR-HEX-.25NC X.75 3 15 LL-4907-79 CAPSCR-HEX-.50NCX1.25 1 16 LL-4907-82 CAPSCR-HEX-.50NCX2.00 2 17 LL-4907-45 CAPSCRW-HEX-.38NCX3.25 1 18 LL-4907-90 CAPSCRW-HEX-.50NCX4.00 4 19 FL-14074 FORK TILT CYLINDER ASSEMBLY 1 20 LL-846-2265-36.5 HOSE-12-12FJIC-12FJIC-36.5 1 21 LL-846-2292-38 HOSE-12-12FJIC-12FJIC90-38 1 22 LL-7415-13 NUT-NYLOCK HEX-.38NC 1 23 LL-7415-17 NUT-NYLOCK-.50 NC 2 24 LL-7415-22 NUT-NYLOCK-HEX-.63UNF 2 25 FL-13606-1 PIN-1.750ODX12.750 1 26 LL-3414-177 SPRING-5/8 ROD 1-1/4 HOLE 6.0 LG 2 27 LLH-5345-11 WASH-FL-.25_HARD 3 28 LLH-5345-15 WASH-FL-.50_HARD 9 29 LLH-5345-17 WASH-FL-.63_HARD 2 30 FL-9852 WLDMT-PIN-QD PIVOT 1 31 FL-9853 WLDMT-PIN-ROD-FORK TILT 1 32 FL-10063 WLDMT-PIN_2.25 OD X 15.5 LENGTH 1 33 LL-7380 WRPD NY-5/8 X 1 1/2 X 9 1/2 1 PAGE 9-6
NOTES PAGE 9-7
LARGE BOOM ASSEMBLY, FL-13626 PAGE 9-8
LARGE BOOM ASSEMBLY, FL-13626 PAGE 9-9
LARGE BOOM ASSEMBLY, FL-13626 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-6337 ANGLE INDICATOR NEEDLE 1 2 FL-10919 ASSY-BOOM MANIFOLD GROUP 1 3 FL-10161 ASSY-HYD TUBING X 1 OD 2 4 FL-10162 ASSY-HYD TUBING X 5/8 OD 2 5 FL-13627 ASSY-LARGE BOOM WITH BUSH. 1 6 LL-7357 BOOM WEAR PAD KEEPER 2 7 LL-4907-23 CAPSCR-HEX-.31NC X 1.75 8 8 LL-4907-37 CAPSCR-HEX-.38NCX1.25 10 9 LL-4907-78 CAPSCR-HEX-.50NCX1.00 2 10 LL-4906-79 CAPSCR-HEX-.50NF X 1.25 2 11 LL-4906-82 CAPSCR-HEX-.50NF X 2 2 12 LL-4906-86 CAPSCR-HEX-.50NFX 3.0 3 13 LL-4906-78 CAPSCR-HEX-.50NFX1.00 4 14 LL-4906-80 CAPSCR-HEX-.50NFX1.50 8 15 LL-6934-17 CAPSCR-SHLD-.38NCX.50X.50LG 1 16 LL-3800-33 CLAMP- TWIN 1.0-0.63 8 17 LL-3800-21 COVER_PL-TWIN_TUBE_CLAMP-2.75 8 18 LL-3681-1 FTG-GREASE ZERK 3 19 LL-5277-102 JAM NUT 4 20 FL-10066 MNT-RETRACT CHAIN ANCHOR 1 21 0LT-00306-003 NUT-CLIP.38NC 6 22 LL-3662-179 O-RING-0.8125 OD 1 23 FL-10554 PL-LG BOOM SIDE COVER 2 24 LL-4402-1-10 SHIM - 10 GA 4 25 LLH-5345-13 WASH-FL-.38_HARD 8 26 LLH-5345-15 WASH-FL-.50_HARD 24 27 LL-4397-1 WEAR PAD - NYLATRON 5 28 FL-11054 WEARPAD-6.0X12.0X0.69 PLASTIC 1 29 LL-3662-46 WIPER-CANNED ROD-3 ID 4 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 9-10
NOTES PAGE 9-11
LARGE BOOM W/BUSHINGS, FL-13627 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-683-318 BUSH-BRZ-3.5ODX.25WX3.125L 2 2 FL-13628 WELDMENT - LARGE BOOM 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 9-12
NOTES PAGE 9-13
MIDDLE BOOM ASSY, FL-11025 PAGE 9-14
MIDDLE BOOM ASSY, FL-11025 PAGE 9-15
MIDDLE BOOM ASSY, FL-11025 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-7365 BOOM WEAR PAD KEEPER 1 2 LL-3701-7 BRG-INNER_RING-1.75X2.25X1.75 3 3 LL-3701-6 BRG-RLR-2.25IDX3.00ODX1.75 3 4 LL-896-791 BUSH.-2.0 OD x 1.75 ID x.5 LG 1 5 LL-4907-78 CAPSCR-HEX-.50NCX1.00 1 6 LL-4906-79 CAPSCR-HEX-.50NF x 1.25 20 7 LL-4906-77 CAPSCR-HEX-.50NFx.88 2 8 LL-4906-78 CAPSCR-HEX-.50NFX1.00 10 9 LL-3681-5 FTG-LUBE 1/8 NPT-90DEG 2 10 LL-3681-3 FTG-LUBE-1/8NPT-STR 4 11 FL-11326 INSERT-WEARPAD_.50UNF_SQUARE 4 12 FL-10185 Keeper-Retract Sheave Pin 2 13 FL-10179 Pin-Retract Sheave 1 14 FL-11806 RD-HOSE_SHEAVE_MNT 2 15 LL-7342 retract chain sheave 3 16 FL-12028 SHEAVE-HOSE-.75-.50x11.13DIA 2 17 LL-4402-1-10 Shim - 10 ga 6 18 LL-4402-1-18 Shim - 18 ga 2 19 LL-7433-7 SHIM-2.5 x 6.0 x 7 Ga. 2 20 LL-896-769 SPACER- 2.0 OD x 1.76 ID x 2.5 LG 2 21 LLH-5345-15 WASH-FL-.50_HARD 31 22 A-43885-7 Washer-Flat 2 23 LL-4397-1 Wear Pad - nylatron 6 24 FL-10518 WEARPAD - NYLATRON 1.63 x 1.5 x 8 2 25 FL-11055 WEARPAD-6.0x10.5x0.5 PLASTIC 1 26 FL-11026 WLDMT-MIDDLE BOOM 8044 1 27 FL-10998 WLDMT-PIN-EXT CHAIN SHEAVE 1 28 FL-11854 WPD-PLASTIC_0.69x3.00x12.00 2 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 9-16
NOTES PAGE 9-17
SMALL BOOM ASSEMBLY, FL-13616 PAGE 9-18
SMALL BOOM ASSEMBLY, FL-13616 PAGE 9-19
SMALL BOOM ASSEMBLY, FL-13616 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-846-389 ADAPTER-STRAGHT UNION 2 2 LL-1493-171 ADPT-1/4 F INV FLARE-1/8NPT M-90 2 3 LL-1493-132 ADPT-1/4 F INV FLARE-1/8NPT M-STR 2 4 LL-846-838 ADPT-2FNPT-2FNPT 2 5 LL-846-375 ADPT-BHD-8MJIC-8MJIC 2 6 LL-846-1232 ADPT-STR-10MJIC-8MJIC 2 7 LL-846-1238 ADPT-STR-16MJIC-12MJIC 2 8 FL-11240 ANCHOR-RETRACT_CHAIN 3 9 FL-13615 ASSEMBLY-SMALL BOOM WITH BUSH 1 10 LL-7584-10 ASSY-BOOM_HOSE 2 11 LL-7584-9 ASSY-BOOM_HOSE 2 12 FL-9803-9 ASSY-TUBING.625 X.065 W 2 13 FL-9805-2 ASSY-TUBING 1.0 X.109 W 2 14 FL-11290 ASSY-TUBING_GREASE_LINE 2 15 FL-12383 BRKT-BULKHEAD-EXTRA-CIRCUIT 1 16 LL-4907-1 CAPSCR-HEX-.25NC X.50 2 17 LL-4907-43 CAPSCR-HEX-.38NC X 2.75 8 18 LL-4907-36 CAPSCR-HEX-.38NCX1.00 2 19 LL-4907-41 CAPSCR-HEX-.38NCX2.25 8 20 LL-4907-77 CAPSCR-HEX-.50NC X.875 2 21 LL-4906-79 CAPSCR-HEX-.50NF X 1.25 4 22 LL-4906-78 CAPSCR-HEX-.50NFX1.00 4 23 LL-3788-29 CHAIN-RETRACTION 3 24 LL-3800-38 CLAMP-1.00X0.63_2_BOLT 2 25 LL-3800-36 CLAMP-1.00X0.63_4_BOLT 2 26 LL-3800-37 CLAMP-1.13X0.75_2_BOLT 2 27 LL-3291-83 CLAMP-SOFT_0.25 IN 2 28 LL-7364 CLEVIS PIN 6 29 LL-7713-2 COUPLER-QUICK DISCONNECT FEMALE 1 30 LL-7713-1 COUPLER-QUICK DISCONNECT MALE 1 31 LL-3800-19 COVER_PLATE-4S_SINGLE_CLAMP 4 32 LL-3681-3 FTG-LUBE-1/8NPT-STR 4 33 LL-846-184-27 HOSE ASSY-8FJIC-8FJIC90X27 1 34 LL-846-184-32 HOSE ASSY-8FJIC-8FJIC90X32 1 35 FL-11326 INSERT-WEARPAD_.50UNF_SQUARE 4 36 LL-7415-22 NUT-NYLOCK-HEX-.63UNF 1 37 LL-5278-6 PIN-COTTER 1/8 X 1 LG 12 38 LL-4402-1-10 SHIM - 10 GA 2 39 LL-5345-11 WASH-FL-.25 2 40 LLH-5345-13 WASH-FL-.38_HARD 10 41 LLH-5345-15 WASH-FL-.50_HARD 10 42 LLH-5345-17 WASH-FL-.63_HARD 1 43 LLS-5276-10 WASH-LOCK-SPLIT_SPG-.38 2 44 LL-4397-1 WEAR PAD - NYLATRON 2 45 LL-3800-40 WELD_PLATE-DOUBLE-SINGLE_CLAMP 2 46 LL-3662-210 WIPER-ROD 2IN 2 47 FL-11174 WPD-BRZ-0.31X2.50X6.00 1 48 FL-11853 WPD-PLASTIC_1.00X3.00X10.50 2 PAGE 9-20
NOTES PAGE 9-21
SMALL BOOM ASSEMBLY W/BUSHINGS, FL-13615 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-683-30 BUSH.-2.5 OD X 2.0 ID X 3.0 2 2 FL-13609 WLDMT-SM BOOM 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 9-22
BOOM ANGLE SWITCH ASSEMBLY, FL-12638 ITEM PART NUMBER DESCRIPTION REQ D 1 FL-12637 HARNESS, EXTENDO BOOM ANGLE SWITCH 1 2 0NM-00002-061 NUT, 1/2 1 3 0GM-00005-023 GROMMET 1 4 0BM-00016-006 BODY, 1/2 1 5 0LA-01546-005 LIMIT SWITCH AND LEVER W/ROLLER 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 9-23
QUICK DISCONNECT ASSY, FL-11058 PAGE 9-24
QUICK DISCONNECT ASSY, FL-11058 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-6934-16 BOLT-SHOULDER-.50X.38 1 2 LL-6934-17 BOLT-SHOULDER-.50X.50 3 3 FL-10628 HANDLE-RELEASE-QD 1 4 LL-5277-13 NUT-HEX-.38 NC 1 5 FL-10630 PIN-LOCK-1.50 X 5.75 LG-QD 1 6 FL-10629 PL-HANDLE LOCK-QD 1 7 FL-10631 PL-LINK-LOCK PIN-QD 1 8 LL-3414-161 WASH-CURVED-.38 1 9 LLS-5276-10 WASH-LOCK-SPLIT_SPG-.38 1 10 BL-11008 WLDMT-QD 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 9-25
BOOM MANIFOLD ASSY, FL-10919 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-846-751 ADPT-PLUG 10MORB 2 2 LL-846-567 ADPT-PLUG 6MORB 2 3 LL-846-538 ADPT-STR-10MORB-10MJIC 4 4 LL-846-1304 ADPT-STR-14MORB-16MJIC 4 5 FL-10065 MANIFOLD-BOOM 1 Service Bulletin Reference NUMBER DATE SUBJECT CHANGE PAGE 9-26
NOTES PAGE 9-27