Patriot 10:1 Adhesive CORPORATE HEADQUARTERS and MANUFACTURING 10535 Hardin Valley Rd, Knoxville, TN 37932 USA Tel: +1 (865) 686-5670 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave. * Kent, WA 98032 * Tel 253-854-2660 * Fax 253-854-1666 E-mail: info@mvpind.com www.mvpind.com
Table of Contents TERMS & CONDITIONS OF SALE... 4 SAFETY & WARNINGS... 7 INTRODUCTION... 10 REQUIREMENTS & UNIT ASSEMBLY... 11 CONTROLS... 14 PRIMING the UNIT... 17 MIXING & DISPENSING... 21 CHANGING the EMPTY PAIL... 23 DAILY START-UP & SHUT-DOWN... 25 PISTON SEAL OPTIONS... 26 TESTING & ADJUSTING... 27 FLUID SECTION MANUAL... 30 POWERHEAD MANUAL... 31 DISPENSE HEAD MANUAL... 33 HOSES... 34 ROBOTIC APPLICATIONS... 35 OPTIONAL MIXERS... 36 PARTS DRAWINGS... 37 REVISION INFORMATION... 79 2 P a g e
Terms & Conditions of Sale: GSSC, Inc. s Terms & Conditions of Sale ( Terms & Conditions ) 588284v4 1. ACCEPTANCE: Acceptance of any purchase order from a customer or potential customer ( Buyer ) is subject to credit approval by GSSC, Inc. ( Seller ), acceptance of the purchase order by Seller and, when applicable, any manufacturer, vendor, or other third party that provides goods to Seller for resale to Buyer ( Vendor ). If Seller, in its sole discretion, determines that Buyer's credit becomes unsatisfactory or it has reasonable grounds for insecurity, Seller reserves the right, upon notice to Buyer, to demand adequate assurance of due performance from Buyer and/or terminate any purchase order with no liability to Seller. BY REQUESTING A QUOTE FROM SELLER, ACCEPTING AN INVOICE FROM SELLER, OR PRESENTING A PURCHASE ORDER TO SELLER, BUYER CONFIRMS THAT THESE TERMS & CONDITIONS SHALL GOVERN ALL PURCHASES OF PRODUCTS OR MATERIALS PROVIDED TO BUYER BY SELLER ( GOODS ). GOODS SOLD BY SELLER ARE EXPRESSLY SUBJECT TO THE TERMS AND CONDITIONS SET FORTH HEREIN AND ANY DIFFERENT OR ADDITIONAL TERMS OR CONDITIONS SET FORTH IN A PURCHASE ORDER OR SIMILAR COMMUNICATION RECEIVED FROM BUYER ARE OBJECTED TO AND SHALL NOT BE BINDING UPON SELLER UNLESS SPECIFICALLY AGREED TO IN WRITING BY AN AUTHORIZED CORPORATE OFFICER OF SELLER.NO SELLER EMPLOYEE OR AGENT HAS THE AUTHORITY TO MODIFY THESE TERMS & CONDITIONS VERBALLY. SELLER OBJECTS TO AND REJECTS ANY TERMS BETWEEN BUYER AND ANY OTHER PARTY, AND NO SUCH TERMS, INCLUDING BUT NOT LIMITED TO ANY GOVERNMENT REGULATIONS OR FLOWDOWN TERMS, SHALL BE A PART OF OR INCORPORATED INTO ANY PURCHASE ORDER FROM BUYER TO SELLER, UNLESS AGREED TO IN WRITING BY AN AUTHORIZED REPRESENTATIVE OF SELLER. 2. PRICES AND TAXES: Buyer agrees to pay the prices quoted by Seller or listed on any related invoice, and is responsible for additional applicable shipping and handling charges, taxes, duties, and charges for import and export licenses and certificates. All prices quoted by Seller are subject to change without notice. Seller will generally collect applicable taxes along with the purchase price unless Buyer submits a valid tax exemption certificate, and indicates which Goods are covered by it. Prices on special-order Goods may be subject to change before shipment. In order to be corrected, any discrepancies in pricing and/or quantities on invoices must be reported by Buyer within thirty (30) days of the invoice date. 3. PAYMENT: Payment terms are 30 days net from the invoice date or upon such other terms approved by Seller in writing. Retainage shall not apply, and Buyer shall not hold back any retainage from Seller, even if retainage is part of any contract between Buyer and any other party. Payment is not contingent on Buyer s ability to collect or obtain funds from any other party. Credit card sales are billed at the time of purchase. Buyer expressly represents it is solvent at the time it places any purchase order with Seller. Seller, in its sole discretion, may determine that Buyer s financial condition requires full or partial payment prior to manufacture or shipment. If Buyer fails to make any payment when due, Seller reserves the right to suspend performance. Buyer agrees to pay a charge on all amounts past due at the rate of 1 ½% per month (18% per year) or the maximum lawful rate, whichever is less. In the event of non-payment, Buyer agrees to pay Seller s reasonable attorney fees and court costs, if any, incurred by Seller to collect payment, and all applicable interest charges. Seller may apply payments to any outstanding invoices unless Buyer provides specific payment direction. 4. TITLE AND RISK OF LOSS OR DAMAGE: As to Goods delivered directly by Seller, title passes upon delivery at the place Buyer receives possession; and, thereafter, all risk of loss or damage shall be on Buyer. All other sales are F.O.B., point of shipment, and Buyer takes title and assumes responsibility for risk of loss or damage at the point of shipment for such sales. Claims for Goods damaged in transit are Buyer s sole responsibility when not delivered directly by Seller. 5. QUOTATIONS: All quotations expire thirty (30) days from the date of the quotation unless otherwise noted on the quotation. This time limit applies even if Buyer uses the quotation to submit a job or project bid to any other party. 3 P a g e
6. ASSIGNMENT: The Buyer s rights and responsibilities under any purchase order or these Terms & Conditions shall not be assigned by Buyer without the express written consent of the Seller. 7. RETURN OF GOODS: Permission to return items must be requested and granted in advance. No credit will be given if items are returned prior to requesting and receiving permission. Subject to the foregoing, Seller shall accept returns of Goods for any reason for a period of thirty (30) days following shipment for exchange or refund of the purchase price; provided, that such Goods must be unused and are subject to a 15% restocking charge, which may be increased or decreased, in the Seller s sole discretion, depending on the reason for such return. Any Goods which were special ordered by Buyer are may not be returned, and any such Goods which are returned are subject to a restocking/cancellation fee of 100% of the cost of the Goods. Goods shall be deemed accepted by Buyer (and cannot thereafter be returned), if Buyer fails to object to the Goods within thirty (30) days after the Goods are received by Buyer. 8. CANCELLATION: The Buyer may cancel any purchase order prior to shipment of the Goods by mutual agreement of the parties and upon payment to Seller of reasonable and proper cancellation charges. 9. TERMINATION: Seller may terminate the whole or any part of any purchase order if there is a material breach of these Terms & Conditions. In the event of any such breach, the Seller will provide Buyer with written notice of the nature of the breach and the Seller s intention to terminate for default. In the event Buyer does not cure such failure within ten (10) days of such notice, Seller may, by written notice, terminate the purchase order; provided, that Buyer shall continue its performance to the extent not terminated. 10. CHANGE IN BUYER S FINANCIAL CONDITION: Seller reserves the right to cancel any order or to require full or partial payment in advance without liability to Seller in the event of: (i) insolvency of the Buyer; (ii) the filing of voluntary petition in bankruptcy by Buyer; (iii) the appointment of a Receiver or Trustee for the Buyer; (iv) the execution by Buyer of an assignment for benefit of creditors; or (v) past due payment on previous shipments to Buyer by Seller. Seller reserves the right to cancel Buyers credit at any time for any reason. 11. INTERPRETATION RESPONSIBILITY; PRODUCT USE AND SAFETY: Seller does not guarantee that the Goods it sells conform to any plans and specifications or intended use. When plans and specifications are involved, Buyer is solely responsible for verifying Seller s interpretations of such plans and specifications, and it is Buyer s sole responsibility to assure that Seller s Goods will be acceptable for any specific job. When Seller offers substitute Goods on any proposal, Buyer is solely responsible for confirming their acceptability. 12. DELIVERY: Shipping dates given in advance of actual shipment are approximate and not guaranteed. All contract dates and timelines begin upon receipt by Seller of a purchase order, Buyer s acceptance of these Terms & Conditions, and the payment of any required down payment. 13. EXCUSABLE DELAYS: Seller shall have no liability if its performance is delayed or prevented by causes beyond its reasonable control, including, without limitation, acts of nature, labor disputes, government priorities, transportation delays, insolvency or other inability to perform by any Vendor, or any other commercial impracticability. In the event of any such delay, the date of delivery or performance shall be extended for a period equal to the time lost by reason of delay. If Goods are held or stored beyond the delivery date for the convenience of Buyer, such Goods shall be so stored at the risk and expense of Buyer. 14. CLAIMS: Claims for any nonconforming Goods must be made by Buyer, in writing, within ten (10) days of Buyer s receipt of such Goods and must state with particularity all material facts concerning the claim then known to Buyer. Failure by Buyer to give notice within such ten (10) day period shall constitute an unqualified acceptance of such Goods by Buyer, and a waiver of any right to reject or revoke acceptance of such Goods. 4 P a g e
15. WARRANTIES: (a) SELLER S WARRANTIES: Seller warrants that all Goods sold shall mechanically operate as specified and shall be free from faults in respect to materials and workmanship for a period of: (i) for parts, twelve (12) months from the date of invoice, and (ii) for systems, twelve (12) months from start-up, or, if earlier, eighteen (18) months from the date of the bill of lading. Seller also warrants that the Goods shall, upon payment in full by Buyer for the Goods, be free and clear of any security interests or liens. Buyer s exclusive remedy for breach of such warranties shall be limited to repair or replacement costs or termination of any security interests or liens, and Seller shall have no responsibility for reimbursing repair costs incurred by Buyer in connection with Goods without first giving written authorization for such charges. In any claims by the Buyer against the Seller in respect of the Goods, the liability of the Seller shall be limited to the value of the Goods. This warranty applies only to Goods properly used and maintained and does not apply to any Goods which are misused or neglected, or which has been installed, operated, repaired, altered or modified other than in accordance with instructions or written authorization by Seller. This warranty does not apply to any Goods not manufactured by Seller, and Buyer's sole warranty with respect to such Goods shall be that of the Seller s Vendor, if any. (b) VENDOR S WARRANTIES: Seller shall assign to Buyer any Vendor warranties and/or remedies provided to Seller by its Vendor. (c) INTELLECTUAL PROPERTY INFRINGEMENT: SELLER DISCLAIMS ANY AND ALL WARRANTIES AND/OR INDEMNIFICATIONS AGAINST INFRINGEMENT OF ANY INTELLECTUAL PROPERTY RIGHTS OF ANY NATURE. SELLER SHALL, IF GIVEN PROMPT NOTICE BY BUYER OF ANY CLAIM OF INTELLECTUAL PROPERTY INFRINGEMENT WITH RESPECT TO ANY GOODS SOLD HEREUNDER, REQUEST THE APPLICABLE VENDOR TO GRANT FOR THE BUYER SUCH WARRANTY OR INDEMNITY RIGHTS AS SUCH VENDOR MAY CUSTOMARILY GIVE WITH RESPECT TO SUCH GOODS. (d) LIMITATIONS: THERE ARE NO OTHER WARRANTIES WRITTEN OR ORAL, EXPRESS, IMPLIED OR BY STATUTE. SELLER SPECIFICALLY DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. NO REPAIR OF GOODS OR OTHER COSTS ARE ASSUMED BY SELLER UNLESS AGREED TO, IN ADVANCE, IN WRITING. 16. LIMITATIONS OF LIABILITY: UNLESS APPLICABLE LAW OTHERWISE REQUIRES, SELLER S AND ANY VENDOR S TOTAL LIABILITY TO BUYER, BUYER S CUSTOMERS OR TO ANY OTHER PERSON, RELATING TO ANY PURCHASES GOVERNED BY THESE TERMS & CONDITIONS, FROM THE USE OF THE GOODS FURNISHED OR FROM ANY ADVICE, INFORMATION OR ASSISTANCE PROVIDED BY SELLER (BY ANY METHOD, INCLUDING A WEB SITE), IS LIMITED TO THE PRICE OF THE GOODS GIVING RISE TO THE CLAIM. NEITHER SELLER NOR ITS VENDORS SHALL BE LIABLE FOR ANY SPECIAL, INCIDENTAL, DIRECT, CONSEQUENTIAL OR PENAL DAMAGES, INCLUDING, BUT NOT LIMITED TO BACKCHARGES, LABOR COSTS, COSTS OF REMOVAL, REPLACEMENT, TESTING OR INSTALLATION, LOSS OF EFFICIENCY, LOSS OF PROFITS OR REVENUES, LOSS OF USE OF THE GOODS OR ANY ASSOCIATED GOODS, DAMAGE TO ASSOCIATED GOODS, LATENESS OR DELAYS IN DELIVERY, UNAVAILABILITY OF GOODS, COST OF CAPITAL, COST OF SUBSTITUTE GOODS, FACILITIES OR SERVICES, DOWNTIME, OR CLAIMS FROM BUYER S CUSTOMERS OR OTHER PARTIES. IF SELLER FURNISHES BUYER WITH ADVICE OR OTHER ASSISTANCE WHICH CONCERNS ANY GOODS SUPPLIED HEREUNDER, OR ANY SYSTEM OR EQUIPMENT IN WHICH ANY SUCH GOODS MAY BE INSTALLED, AND WHICH IS NOT REQUIRED PURSUANT TO THESE TERMS & CONDITIONS, THE FURNISHING OF SUCH ADVICE OR ASSISTANCE WILL NOT SUBJECT SELLER TO ANY LIABILITY, WHETHER BASED ON CONTRACT, WARRANTY, TORT (INCLUDING NEGLIGENCE) OR OTHER GROUNDS. 17. BUYER S USE OF GOODS: Many factors beyond Seller s control contribute to the success of the Buyer s finished products, such as raw materials used to manufacture the products. Seller is not liability for the quality or quantity of finished products produced by Buyer with the use of the Goods. 18. EXPORTS: If Goods are sold for export, Seller s standard terms & condition for export sales, if any, shall also apply. Acceptance of export orders is not valid unless confirmed in writing by Seller. Buyer, and not Seller, is responsible for compliance with all United States export control rules and regulations. Buyer shall not name Seller as shipper or exporter of record in connection with the export of any Goods purchased from Seller. 5 P a g e
19. INSTALLATION: Installation of the Goods is the responsibility of Buyer, unless otherwise indicated in the quotation or invoice provided to Buyer. Notwithstanding the foregoing, however, Seller will provide installation supervision personnel within thirty (30) days of Buyer s request. If an installation for which the Seller is to participate is delayed by the Buyer more than six (6) months after the date of shipment of the Goods, or if Buyer s facility, materials, or parts are not prepared for installation for such period of time, Seller shall be entitled to invoice the Buyer for the anticipated installation costs, up to $1,250 per day plus expenses, for each of Seller s installations technicians which are on site. 20. ANTI-MONEY LAUNDERING RESTRICTIONS: Seller rejects questionable purchase orders and payments: Except for pre-approved credit arrangements, Seller rejects third-party payments, cashiers' checks, money orders and bank drafts. Seller accepts only checks imprinted with Buyer s name; wire transfers originated in Buyer s account; letters of credit with Buyer as account party; and credit or debit cards in Buyer s name. All payments must be by single instrument in the amount of the invoice, less credits, from banks acceptable to Seller. 21. GOVERNING LAW: These Terms & Conditions and all disputes related to it shall be governed by the laws of the State of Florida, United States of America, without giving effect to its conflict of law rules. 22. JURISDICTION AND VENUE: The parties hereby irrevocably submit to the jurisdiction of the state courts of the State of Florida and to the jurisdiction of the United States District Court for the Middle District of Florida, for the purpose of any suit, action, or other proceeding related to, arising out of or based upon these Terms & Conditions or in any way related to, arising out of or involving sale of Goods hereunder; waive and agree not to assert by way of motion, as a defense, or otherwise, in any such suit, action, or proceeding, any claim that it is not subject personally to the jurisdiction of the above-named courts, that its property is exempt or immune from attachment or execution, that the suit, action, or proceeding is brought in any inconvenient forum, that the venue of the suit, action, or proceeding is improper, or that these Terms & Conditions or the subject matter hereof may not be enforced in or by such court; and waive and agree not to seek any review by any court of any other jurisdiction which may be called upon to grant an enforcement of the judgment of any such Florida state or federal court. The parties hereby consent to service of process by registered mail at the address to which notice is to be given. The exclusive venue for any proceeding under these Terms & Conditions shall be solely in any state court in Pinellas County, Florida, or the Federal District Court for the Middle District of Florida, Tampa Division, sitting in Tampa, Florida. Buyer acknowledges that the prices for Goods offered hereunder are in part dependent on Buyer s consent to jurisdiction in Florida and exclusive venue in Pinellas County, Florida or the Federal District Court for the Middle District of Florida, Tampa Division, sitting in Tampa, Florida, and without Buyer s consent to this jurisdiction and venue provision the prices for the Goods may be higher. 23. GENERAL: Any representation, affirmation of fact and course of dealing, promise or condition in connection therewith or usage of trade not contained herein, shall not be binding on either party. If any provision hereof shall be unenforceable, invalid or void for any reason, such provision shall be automatically voided and shall not be part of these Terms & Conditions and the enforceability or validity of the remaining provisions of these Terms & Conditions shall not be affected thereby. TO THE EXTENT NOT CONTRARY TO APPLICABLE LAW, THE FOLLOWING SHALL APPLY: 24. Buyer waives any available homestead exemption as well as any and all requirements or rights with regard to notice, demand, presentment IMPORTANT NOTICE: THIS INSTRUMENT PERMITS SELLER TO OBTAIN AND USE YOUR INDIVIDUAL CREDIT HISTORY FOR CREDIT EVALUATION PURPOSES. 6 P a g e
Warning and Safety Information Safety Precautions: Avoid skin contact and inhalation of all chemicals. Review MSDS with personnel to promote the safe handling of chemicals in use. Restrict the use of all chemicals to designated areas with good ventilation. Chemicals are Flammable and reactive. Noxious fumes released when combusted. Containers may explode if exposed to fire / heat. use and store chemicals away from heat, flames, and sparks. Do not smoke in work areas or near stored chemicals. Do not mix MEKP with materials other than polyethylene. Do not dilute MEKP. Warnings Chemical compounds can be severely irritating to the eyes and skin. Inhalation, Ingestion, or injection may damage internal organs and lead to pulmonary disorders, cancers, lymphomas, and other diseases or health conditions. Other potential health effects include: irritation of the eyes and upper respiratory tract, headache, light-headedness, dizziness, confusion, drowsiness, nausea, vomiting, and occasionally abdominal pain. Eye contact: Immediately flush with water for at least 15 minutes, and seek immediate medical attention. Skin Contact: immediately wash with soap and water, and seek immediate medical attention. Inhalation: Move the person to fresh air, and seek immediate medical attention. Personal Protective Equipment (PPE) Wear safety glasses or goggles, a respirator, and chemical resistant gloves. Wear long sleeve shirts or jackets and pants to minimize skin exposure. For Additional information, contact the Occupational Safety and Health Administration (OSHA). https://www.osha.gov/about.html 7 P a g e
Polymer Matrix Materials: Advanced Composites Potential health hazards associated with the use of advanced composites can be controlled through the implementation of an effective industrial hygiene and safety program. Reference: https://www.osha.gov/dts/osta/otm/otm_iii/otm_iii_1.html#t iii:1_1 Composite component Organ system target (possible target) Known (possible) health effect Resins Epoxy resins Skin, lungs, eyes Contact and allergic dermatitis, conjunctivitis Polyurethane resins Lungs, skin, eyes Respiratory sensitization, contact dermatitis, conjunctivitis Phenol formaldehyde Skin, lungs, eyes As above (potential carcinogen) Bismaleimides (BMI) Skin, lungs, eyes As above (potential carcinogen) Polyamides Skin, lungs, eyes As above (potential carcinogen) Reinforcing materials Aramid fibers Skin (lungs) Skin and respiratory irritation, contact dermatitis (chronic interstitial lung disease) Carbon/graphite fibers Skin (lungs) As noted for aramid fibers Glass fibers (continuous filament) Skin (lungs) As noted above Hardeners and curing agents Diaminodiphenylsulfone -- No known effects with workplace exposure Methylenedianiline Liver, skin Hepatotoxicity, suspect human carcinogen Other aromatic amines 8 P a g e
Meta-phenylenediamine (MPDA) Liver, skin (kidney, bladder) Hepatitis, contact dermatitis (kidney and bladder cancer) Aliphatic andcyclo-aliphatic amines Eyes, skin Severe irritation, contact dermatitis Polyaminoamide Eyes, skin Irritation (sensitization) Anhydride Eyes, lungs, skin Severe eye and skin irritation, respiratory sensitization, contact dermatitis 9 P a g e
PAT-FM-1 FLUID MANIFOLD Introduction: This manual will help to create a better knowledge and understanding of the operation, maintenance, and repair of MAGNUM VENUS PRODUCTS (M.V.P.) industrial spray equipment. Assist the equipment operator in all aspects of the equipment operation and maintenance thus allowing for higher production and better quality. For more detailed component repair also refer to the following manuals: PATRIOT SS CHOP CHECK FLUID SECTION MANUAL PAT-CCP-LS-0590-SS PATRIOT METERING PUMP MANUAL PAT-CP-1530 PATRIOT POWERHEAD MANUAL PAT-PH-4250 PATRIOT POWERHEAD MANUAL PAT-PH-3250 CLASSIC 1:1 PRO GUN MANUAL (CPD-6000 or CPD-6000-A) PLV-1000-XXX MANUAL (PLV-1000-2700) PAT-PH-4250 AIR MOTOR ASSY PAT-MA-11 UPPER MANIFOLD PAT-PH-3250 AIR MOTOR ASSEMBLY PAT-SD-5100 SLAVE DRIVE PAT-CP2-1530-ADH METERING PUMP PAT-RA-5000 DUAL RAM ASSEMBLY PAT-CPP-LS-0590-SS FLUID SECTION PAT-CPP-LS-0590-SS FLUID SECTION PAT-RA-5021-EPDM FOLLOWER PLATE ASSY 10 P a g e
Unit Requirements & Assembly: Please make sure all appropriate personal protective equipment is used before start up of this unit. Refer to and follow the requirements of the Material Safety Data Sheets supplied by your coating material manufacturer for solvent, adhesive and activator. CAUTION: Always wear proper safety equipment (glasses, gloves, respirator, etc.) when working on the dispensing equipment. Air Requirements: 1. The system requires a supply of air (30cfm) and at least 100 psi. 2. We require a 1/2" inch (12-13mm) inside diameter air hose minimum (Use caution when using quick disconnects as they may restrict air flow. 3. Preferably the air will be clean, dry and oil free. Assemble the unit: 1. Unpack and install the flush tank in the flush tank bracket (see figure 1 below). 2. Unpack gun and hose set, inspect for damage. Yellow Solvent Tube to the Gun Flush valve. Air supply to flush tank Flush Tank in bracket Figure 1 11 P a g e
Hose Connections: 1. Attach Yellow Flush Tube (solvent to the gun) to the outlet (SOLVENT) side of the flush tank (see fig. 1) 2. Attach ¼ inch poly tube from the air manifold to the flush tank regulator (AIR). (see fig. 1) 3. Connect the Air Purge supply to the Air purge regulator on the air manifold (see fig. 2 Air Purge Regulator connection Figure 2 Air Purge Regulator 4. Connect the Resin Hoses from the gun to the outlet port on the material manifolds. The resin hoses are color coded to match the fluid section and material manifold. 5. Connect the Green Signal line from the gun to the pressure valve on the material manifold (see fig. 3). Figure 3 Green Signal line from the Gun to the Pressure Valve on the Material Manifold. 6. Connect the Gun Air Supply from the back of the gun handle to the air manifold. 12 P a g e
7. Install the proper fitting into the Main Air Supply Ball Valve and connect the air supply. The Ball Valve comes with a 1/2" NPT Female port. (see fig. 4) (Use caution when using quick disconnects as they may restrict air flow.) Main Air Supply connection Figure 4 Gun Connections: Air Purge / Solvent selector Adhesive and Activator supply Flush/Air Purge Button Air Purge air supply Air supply to gun handle Signal to activate the system Solvent from the flush tank Figure 5 13 P a g e
Controls: Adhesive Ram Extraction Pressure & Regulator Air Purge Regulator Adhesive Pump Regulator and Gauge Figure 6 Priming Button Adhesive Pump Adhesive Ram Extraction On/Off Valve Charging Hose Adhesive Pump Pressure & Regulator: used to regulate the pressure to the Adhesive pump powerhead and thus fluid pressure. Adhesive Pump Priming Button: used to activate the pump with pulling the trigger on the gun Adhesive Ram Extraction Pressure & Regulator: used to set and monitor the air pressure being used to push the ram piston out of the pail of material. This air is injected between the ram piston and adhesive to push the pail down and the piston up and out of the pail. Adhesive Ram Extraction On/Off Valve: turns On/Off the air pressure for Ram Extraction Adhesive Ram Pressure & Regulator: used to set and monitor the air pressure for the Ram pistons pressure pushing the piston down / up for the adhesive pump. Adhesive Ram Direction Control: applies the pressure to remove or push the piston into the adhesive material. There are three positions Up, Off and Down. Main Air Supply On/Off Ball Valve Adhesive Ram Pressure & Regulator Air Filter and Water Trap Adhesive Ram Directional Control Figure 7 14 P a g e
Controls Continued: Activator Ram Extraction Pressure & Regulator Figure 8 Activator Pump Pressure Gauge & Regulator Activator Priming Button Activator Ram Extraction On/Off Valve Activator Pump Pressure Gauge & Regulator: used to regulate the pressure to the Adhesive pump powerhead and thus fluid pressure. Activator Pump Priming Button: used to activate the pump with pulling the trigger on the gun Activator Ram Extraction Pressure & Regulator: used to set and monitor the air pressure being used to push the ram piston out of the pail of material. This air is injected between the ram piston and adhesive to push the pail down and the piston up and out of the pail. Activator Ram Extraction On/Off Valve: turns On/Off the air pressure for Ram Extraction Activator Ram Pressure Gauge & Regulator: used to set and monitor the air pressure for the Ram pistons pressure pushing the piston down / up for the adhesive pump. Activator Ram Direction Control: applies the pressure to remove or push the piston into the adhesive material. There are three positions Up, Off and Down. Activator Ram Direction Control Activator Ram Extraction Pressure Gauge and Regulator Figure 9 15 P a g e
Controls Continued: Activator Overpressure Valve Activator Pressure Relief Valve Activator Pressure Gauge Figure 10 Activator Pressure Relief Valve: mounted on the Activator Material Manifold it is used to release the activator pressure to allow maintenance on the unit. Solvent Tank Pressure Gauge & Regulator: mounted on the Flush Tank this is use to set the flush pressure for solvent flush of the Mix housing and mixer. Flush Tube to gun block Air Supply to Flush Regulator Flush Tank Pressure Gauge & Regulator Pre Startup Instructions: Figure 11 1. Check all hoses for wear or damage from shipping, replace if necessary. 2. Check to be sure you have appropriate quantities of both materials to complete the job. 3. Check and repair or replace any damaged items before starting a job. 4. Be sure all fluid connections are tight. 5. Set Pro Gun Packing Set Use the packing tool to tighten both the packing nut on the side of the gun block, trigger the gun 4-5 times and tighten the packing nuts again repeat this process 2 or 3 times. 16 P a g e
Priming the Unit: Priming of Unit Air and Solvent: 1. Close the main inlet air valves on the main air manifolds (see fig. 4 & 7) 2. Turn all regulators counterclockwise to full off and close all ball valves on the unit 3. Make sure Ram / Air lift control levers are in neutral (see fig12) Figure 12 4. Open main air feed ball valve and listen for air leaks. The ball valve has a safety relief port and air will leak from the port until the valve is fully open or closed (see fig. 4 & 7). 5. Secure all fittings and correct air leaks if found. 6. Fill Flush Tank with appropriate cleaning agent at least 3/4 full. 7. Close the relief valve on the top of the Flush Tank. 8. Slowly turn up regulator pressure to Flush Tank to 50-60 psi (3.5 4 bar) (see figure 13). Flush Tank Regulator and Gauge Flush Tank pressure relief valve 9. Secure all solvent leaks. Figure 13 10. Test flush system on gun block, by pressing the flush buttons, test both solvent and air purge (see fig. 5) 17 P a g e
Priming the Adhesive and Activator: 1. It is recommended to install a plastic boot on the piston seals to keep them clean and protect them from the material being dispensed. Using some Polyethylene plastic cut a circle approximately 26-28 in diameter and a circular hole in the center approximately 6 in diameter. 2. Secure the plastic boots to the Ram Pistons as shown below. Figure 14 Figure 15 3. Fill the Adhesive pump and Activator pump solvent cups with ISO Oil or Equivalent (see figure 16). Figure 16 4. Move the ram up/down valve handle to the up position (see figure 17). Ram UP/DOWN Valve Figure 17 NOTE: Do not install static mixer tube to gun at this time. Ram UP/DOWN Pressure Regulator 18 P a g e
5. To raise the Pump Ram, slowly increase air pressure on the regulator (marked air lift) to 15 to 20 psi (see figure 17). 6. While the barrel piston is going up, check that hoses are moving freely and no hoses are kinking. 7. Slide 5-gallon (20 liter) pails of material onto the unit and position to the barrel pistons. 8. Open the air bleed ball valve located at the top of the barrel piston; this will allow air trapped between the barrel piston and the material to escape. (see fig. 18) Air Bleed Valves Figure 18 9. To lower barrel piston down into the pail, move the ram up/down handle to down position (see fig. 19). Ram UP/DOWN Valve Figure 19 NOTE: Allow time for air to be pushed out of the air bleed off valve at the top of the barrel piston (fig. 16). 10. Once barrel piston has come to a complete stop and a small amount of material starts to come out the bleed off valve close the bleed off ball valves (see figure 18). 11. Remove mixer assembly from the front of the gun if it has not already been removed. 12. Position the gun over an appropriate waste container to allow priming of lines 13. Pull and lock the gun trigger into the ON position. 19 P a g e
14. Slowly turn up pump pressure the Pump should begin to stroke, check for leaks on all hose connections. Material will flow to the gun (see figure 20). Pump pressure regulator and gauge 15. Secure leaks, if any. Figure 20 16. Allow Pump to continue pumping until there is a steady air free flow of Adhesive and Activator. 17. Close the gun trigger. 18. Position outlet of the gun over a flush container 19. Place the air purge / solvent selector to the air purge position then press the flush buttons, a sudden purge of material from dispensing head is likely and could splash, so be cautious (see fig. 21) Air Purge / Solvent selector Flush/Air Purge Button Air Purge air supply Solvent from the flush tank Figure 21 20. Allow air to flow for 3-4 seconds (see fig. 21) 21. Place the air purge / solvent selector to the solvent position then press the flush buttons 22. Press flush button to solvent purge for 3-4 seconds and again watch for splashing 23. Repeat flush process several times as needed. 20 P a g e
Mixing & Dispensing: 1. Attach static mixer to gun, apply lubricant to threads prior to attachment, 2. Trim the end of the disposable mixer to the desired diameter. 3. To build fluid pressure on the Adhesive pump, push the priming button located on the air manifold while slowly adjusting the pump to the desired pressure (see figure 22). Pump Regulator and Gauge Figure 22 4. Once pump has come to a stop, release priming button. Priming Button 5. To build fluid pressure on the Activator Pump push the priming button located on the air manifold while slowly adjusting the pump to the desired pressure. The Activator Pump pressure should be set to a pressure that will properly feed the Activator Metering pump too much pressure can cause inaccurate metering. 6. Pull the trigger on the gun and allow mixed material to flow out of mixer into a container for 4-5 seconds 7. Begin dispensing a bead of material and check for mix by reviewing uniformity of color (see fig. 23). Refer to the Testing and Adjusting Section for more details. Figure 23 21 P a g e
End of Week Flushing, Cleaning and Shutdown: 1. When finished with dispensing, it is necessary to flush and clean mixer and mix housing. 2. Trigger the gun momentarily to allow the pump shafts to run to full down position. 3. Release the gun trigger. 4. Position outlet of mixer into approved waste container. 5. Place the air purge / solvent selector to the air purge position then press the flush buttons, a sudden purge of material from dispensing head is likely and could splash, so be cautious (see fig. 21) 6. Allow air to flow for 3-4 seconds (see fig. 21) 7. Place the air purge / solvent selector to the solvent position then press the flush buttons (see fig. 21). 8. Press flush button to solvent purge for 2-3 seconds and again watch for splashing 9. Repeat flush process several times as needed. 10. We recommend at this point removing the mix housing from the front of the gun for cleaning. Clean thoroughly and reinstall or store and reinstall when work begins again. 11. If you are using a disposable mixer assembly check for blockages or hardened material build up inside the mixer tube and replace as necessary. 12. Turn main air off to system (see figure 4 & 7). 13. Relieve the air pressure from the flush tank by lifting the relief valve ring. 14. Hang the gun so that the front of the gun points down 22 P a g e
Changing Empty Pails: 1. Turn Air Lift control lever to neutral position (see figure 24) Figure 24 2. Open the ball valve connected to the gauge and regulator marked Ram Extraction (see figure 25). 3. Slowly turn up Ram Extraction regulator to 25 psi (see figure 25). Figure 25 23 P a g e
4. Turn Air Lift control lever to up position (see figure 26). Figure 26 5. Adjust pressure regulator marked Air Life to 20 psi 6. Hold pail down if it beings to lift, close and open the Air Lift lever intermittently to raise follower and pump out of pail. 7. It may be necessary to adjust both ram / Air Lift and ram extraction pressures accordingly to necessitate removal without lifting the pail. 8. After pump and follower are removed, inspect, seal and dispose of plastic boot 9. Clean any build up of material on follower gasket as well as follower plate 10. Replace with new pails and refer back to procedures for priming. 24 P a g e
Daily Start-up & Shut-Down: DAILY STARTUP 1. Check and refill all components and materials. 2. Close the relief valve on the flush tank lid. 3. Open the main air supply lockout ball valve to pressure up the system. Bleed off any water, check the system for leaks and damage, replace or repair items as needed. 4. Check that Air Lift pressure settings and pump pressure settings are set to the appropriate settings. If needed press and hold the priming button and adjust the pump pressure. 5. Apply a small amount of red grease (7607-2-1) to the threads of the mix chamber. 6. Assemble and attach mixer assembly. 7. Check flush system for proper operation. The system is ready for use. DAILY SHUT-DOWN 1. Drain water trap filter daily. 2. Thoroughly flush and clean the mixer and mix chamber. 3. Remove mixer from the mix chamber. 4. Close the main air lockout ball valve to relieve air pressure from the system. 5. Lift the relief valve on the flush tank lid to release flush tank pressure. 25 P a g e
Piston Seal Options: Option Seals for the Adhesive units: Upper Plate (A) Spacer Plate (B) Seal (C) Wiper (D) PAT-RA-5020 (9.5 OD) PAT-RA-5019 (9.5 OD) PAT-RA-5015 EPDM 3/16 x 11-7/16 OD (290.5mm) PAT-RA-5015-L LEATHER 3/16 x 11-7/16 OD (290.5mm) PAT-RA-5030 EPDM 3/16 x 11.61 OD (295mm) PAT-RA-5035 (10.34 OD) PAT-RA-5036 (10.34 OD) PAT-RA-5040 EPDM 3/16 x 12.28 OD (312mm) PAT-RA-5050 EPDM 3/16 x 13 OD (330.2mm) PAT-RA-5018 UHMW.06 x 11-1/4 OD (285.8mm) PAT-RA-5032 EPDM 3/16 x 11.42 OD (290mm) PAT-RA-5042 UHMW.04 x 12.17 OD (309mm) PAT-RA-5052 UHMW.04 x 12.82 OD (325.6mm) 26 P a g e
Testing & Adjusting: Pour Testing: Pull the trigger and start pouring material along a test strip When you hear the pump reverse direction, have an assistant mark the spot on the test strip and indicate whether the pump was at the top T or the bottom B of the stroke. By pouring a bead of material in an up and down zig zag pattern and observing the results you can determine what is causing the issue. Note that depending on the length of the mixer there will be a delay in the metering issue and where it appears on the pattern. Start Pour Test Direction of gun travel End Pour Test T T B B B Start Pour Test Direction of gun travel End Pour Test T T T B B B B 27 P a g e
Result 1: Material delivered on the activator pump down-stroke (from the top of the stroke to the bottom) is not curing or slow cure (see figure above). Indicates: No or low activator is being delivered on the down-stroke. Probable Cause: Worn or damaged intake valve. Worn or damaged lower seat. Dirty or stuck intake valve. Solution: Replace worn and damaged parts, see Service and Repair Manual. Start Pour Test Direction of gun travel End Pour Test T T T B B B B Result 2: Material delivered on the activator pump up-stroke (from the bottom of the stroke to the top) is not curing or slow cure (see figure above). Indicates: No or low activator is being delivered on the up-stroke. Probable Cause: Worn or damaged piston seal Worn or damaged piston body ball. Damaged piston body ball seat. Solution: Replace worn and damaged parts, see Service and Repair Manual. 28 P a g e
Start Pour Test Direction of gun travel End Pour Test B B B B Result 3: Material delivered at the top and bottom of the stroke is not curing or curing more slowly than the material delivered in the middle of the up- and down-stroke. Also thin areas of material might be noticeable compared to the volume delivered in the middle of the stroke, see figure above. Indicates: Low/no activator at top (T) and bottom (B) of the pump stroke. Probable Cause: There is no or improper accumulator effect in the activator system. Solution: Check to be sure you are using the proper activator hose and it is the proper length. Check for a restriction in the activator system. Result 4: Material delivered at the top and bottom of the stroke is hot (curing very rapidly). Also thin areas of material might be noticeable compared to the volume delivered in the middle of the stroke, see figure above. Indicates: Low resin at the top (T) and bottom (B) of the pump stroke. Probable Cause: There is no or improper accumulator effect in the adhesive system. Solution: Check to be sure you are using the proper adhesive hose and it is the proper length. Check for a restriction in the adhesive system. Result 5: Material delivered at the beginning of the down stroke is not curing normally. Also thin areas of material might be noticeable compared to the volume delivered in the middle of the stroke. Indicates: Low material delivery at the beginning of the pump stroke. Which pump will depend on if it is curing slower or more quickly slow cure means less activator, fast cure means less adhesive. Probable Cause: The pump fluid section is not being filled correctly. Solution: Increase Ram / Air Lift pressure slightly until issue goes away. Check that Priming piston, Priming seal and Relief washer are functioning correctly. 29 P a g e
Fluid Section Manual: The Patriot 10:1 Adhesive system comes standard with two Patriot Chop Check Fluid Sections (PAT-CCP-PA-1300- SS & PAT-CCP-PA-2300-SS). For a detailed description of the repair procedures please see the following manual For detailed repair instructions see the manual Patriot Chop Check Manual PAT-CCP-LS-0590 30 P a g e
Metering Pump Manual: The Patriot 10:1 Adhesive system comes standard with the Activator Metering Pump (PAT-CP2-1530-ADH). For a detailed description of the repair procedures please see the following manual For detailed repair instructions see the manual Patriot Metering Pump Manual PAT-CP-1530 31 P a g e
Powerhead Manual: The Patriot 10:1 Adhesive system comes standard with the Patriot 4.25 and 3.25 Powerheads. For a detailed description of the repair procedures please see the following manual For detailed repair instructions for the 3.25 Powerhead see the manual Patriot Powerhead Manual PAT-PH- 3250 For detailed repair instructions for the 4.25 Powerhead see the manual Patriot Powerhead Manual PAT-PH- 4250 32 P a g e
Dispense Gun Manual: The Patriot 10:1 Adhesive system comes standard with the 1:1 Classic Pro gun (CPD-6000 or CPD-6000-A) for the Dispense Gun. For a detailed description of the repair procedures please see the following manual See Manual 1:1 Classic Pro Gun Manual 33 P a g e
Hoses: Activator: HCSS-044J4J-5 HCSS-0606J-20 PF-HN-04J-06J-SS Activator Whip Hose Activator Supply Hose SS Nipple Adhesive: HCSS-088J8J-5 HCSS-1212J12J-20 PF-HN-12J-08J-SS Adhesive Whip Hose Adhesive Supply Hose SS Nipple 34 P a g e
Robotic Applications: If this unit is to be used in a Robotic Application it is recommend to add a couple of items to the unit to allow the Robot / PLC to control the unit properly: Use the Automatic Pro gun CPD-6000-A Add the Robotic Flush Isolation Valve (RFIV-1000) to help prevent solvent from getting into the air system. Use the Digital / Proportional Regulator E-PRG-101: 0 to 10 volt - this will allow the Robot to control the air pressure to the pump to help regulate the pump output if needed. 35 P a g e
Optional Mixers: 36 P a g e
Part Drawings: ASSEMBLY DRAWING UNIT ASSEMLBY DRAWING PAT-CCP-LS-0590-SS CHOP CHECK FLUID SECTION ASSEMBLY PAT-CP2-1530-ADH METERING PUMP PAT-CCP-PA-1300-SS PUMP ASSEMBLY - SS PAT-RA-5021-EPDM FOLLOWER PLATE ASSEMBLY PAT-RA-5021-L FOLLOWER PLATE ASSEMBLY - LEATHER PAT-RA-5000 RAM ASSEMBLY PAT-MA-11 LOWER AIR MANIFOLD ASSEMBLY PAT-MA-14 UPPER AIR MANIFOLD ASSEMBLY PAT-MA-15 AIR MANIFOLD ASSEMBLY UPPER 25215-MA-16 AIR MANIFOLD ASSEMBLY 10:1 PAT-FT-REG PATRIOT FLUSH TANK REGULATOR PAT-CV-2000 CHARGING VALVE PLV-1000-XXX PRESSURE LIMIT VALVE SC-2500-C SURGE CHAMBER SHORT CYLINDER 6101-01-01 3 GAL FLUSH TANK ASSEMBLY CV-3000 CATALYST CHECK VALVE PAT-SD-5100 SLAVE DRIVE PAT-FM-1 MATERIAL MANIFOLD RFIV-1000 ROBOTIC FLUSH ISOLATION VALVE PAT-GRD-425-5100 CE NORM GUARD 37 P a g e
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PARTS LIST: 1 PAT-RA-5026 TUBE HANDLE 1 PAT-RA-5000 RAM ASSEMBLY 2 PAT-RA-5025 AXLE 1 PAT-RA-5027 FRAME PAD 1 PAT-RA-5028 CHASSIS BAR 1 MVP-1003 TIRE AND RIM 2 2 PAT-RA-5021-EPDM FOLLOWER PLATE ASSEMBLY 2 3 PAT-CP-1530-ADH CATALYST PUMP 1 5 PAT-BRKT-DT-100 DRIP TRAY ASSEMBLY 1 6 SC-2500-C SURGE CHAMBER, CHARGEABLE 1 7 PAT-BRKT-SC-100 SURGE BRACKET ASSEMBLY 1 8 PAT-MA-11 AIR MANIFOLD, UPPER RAM 1 9 01772 3/8 SELF STORING HOSE 1 10 25215-MA-12 AIR MANIFOLD 1 11 25215-MA-16 LOWER AIR MAN 10:1 1 12 PAT-MA-15 AIR MANIFOLD 1 13 6101-01-01 ASSY - 3 GAL 1 14 PAT-BRKT-FT-2 FLUSH TANK BRACKET 1 15 F-HN-06C HEX NUT 2 16 F-HB-06C-16 HEX BOLT GR5 2 17 PAT-CCP-PA-1300-SS PUMP ASSEMBLY 1 18 PAT-CCP-PA-2300-SS PUMP ASSEMBLY 1 19 PF-SE-08-SS STREET ELBOW 2 20 PF-HN-08-12J-SS PIPE TO HOSE FITTING 3 21 PF-HN-08-SS SST NIPPLE 2 22 PF-FX-08-SS 1/2 NPT FEMALE CROSS SS 1 23 25215-CM-5 CAT MAN ASSY 10:1 1 24 BV-88-316 BALL VALVE 1 25 PF-HN-08-10J-SS HOSE FITTING 1 26 PAT-BRKT-CJ-6 BRACKET, CATALYST JUG 1 28 PR-1054 CATALYST BOTTLE 1 29 PAT-SD-5100 SLAVE DRIVE 1 HCSS-0606J-3 HOSE ASSEMBLY HCSS-1010J10J-4 SS HOSE ASSY HCSS-1212J12J-2 SS HOSE ASY TSL-ISO-800 CP-TOOLS-INT CPD-6000-RK PAT-CP-1530-ADH-SK ISO OIL TOOL KIT, CLASSIC PRO GUN REPAIR KIT SEAL KIT 40 P a g e
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Revision Information: Rev: 03/2014 Rev. 10/2014 Created Manual Updated the manual format, Address, name and the Terms & Conditions of Sale. Removed references to Plastech. Updated the Parts Drawings section. Rev. 02/2015 Updated the address and added Optional Piston Seal section. Updated drawings to include Leather configuration PAT-RA-5021-L Rev. 03/2016 Updated the Logo. Added reference to PAT-SD-5100 Slave drive and CE Norm Guard. Parts Drawing Added reference to the PLV-1000-2700 Pressure Limiting Valve & RFIV- 1000 Robot Flush Isolation Valve. Added Robotic Applications & Optional Mixers sections. Rev. 07/2016 Parts Drawings Section. Changed Throat Seal Liquid to ISO Oil or Equivalent as requested. 79 P a g e
CORPORATE HEADQUARTERS and MANUFACTURING 10535 Hardin Valley Rd, Knoxville, TN 37932 USA Tel: +1 (865) 686-5670 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave. * Kent, WA 98032 * Tel 253-854-2660 * Fax 253-854-1666 E-mail: info@mvpind.com www.mvpind.com Included with this operations manual are the following component manuals: PATRIOT CHOP CHECK MANUAL PAT-CCP-LS-0590 PATRIOT METERING PUMP MANUAL PAT-CP-1530 PATRIOT POWERHEAD MANUAL PAT-PH-4250 1:1 CLASSIC PRO GUN MANUAL CPD_PRTM PLV-1000 MANUAL 80 P a g e