TEST BENCHES
JOS 15 JOS 25 JOS 40 Manual and semiautomatic test benches from DN 25 to DN 40 02 Characteristics Compact test benches - all in one room Designation - for residential and apartment meters Modularity - the assembly can comprise, - testing table, flow adjusting assembly and vessel / balance assembly (connection to external water source required) - test with supplementary pump assembly and flow conditioner - complete test benche including main storage tank (only room and electrical power, is required) Test bench using balances Configuration - test bench can be manually operated and may be complemented with: - a computer to perform calculations, navigate through the measurement process and provide results storage facilities - turning end pieces and evacuation assembly for a more efficient de-aeration process - a constant head tank for perfect flow stability at low flow rates - an assembly for semi-automatic operation comprising controlled valves, remote reading for temperature, pressure and level in the vessels and switching between vessels Basic characteristics TYPE JOS 15 Z JOS 25 Z JOS 40 Z Number of testing lines 1 1 or 2 1 or 2 Temperature to 30 Ñ Size of water meters DN 15, 20 DN 15, 20, 25 DN 15, 20, 25, 32, 40 Minimum flow rate, l/h 10 to 25 6 to 10 6 to 10 3 Maximum flow rate, m /h 2,5 to 5 7 to 12 10 to 20 Maximum number of tested meters 5 10 for one line 20 for 2 lines 10 for one line 20 for 2 lines Test benches using metal volume measures (vessels) Testing method Volume method of operation, standing start and stop Number of vessels 2 2 to 3 2 to 4 Nominal volumes (liters) (vessel size) 10, 20, 50, 100 5, 10, 20, 50, 100, 200 5, 10, 20, 50, 100, 200, 500 Dimensions L x W x H (mm) 2500 x 2000 x 2500 4500 x 3000 x 3000 5000 x 3500 x 3000 Test benches using balances Testing method Mass method of operation, standing start and stop Number of balances 1 1 1 to 2 Minimum capacity (liters) (balance size) 70 150 30, 300 Dimensions L x W x H (mm) 2500 x 2000 x 2500 4500 x 2500 x 2800 4500 x 3000 x 3000
JOS 15 JOS 25 JOS 40 Manual and semiautomatic test benches from DN 25 to DN 40 03 Semi-automatic test bench Test bench using metal volume measures (vessels)
PREMATEST Automatic test benches DN 40... 200 04 Characteristics For automatic testing, semi-automatic testing, This system makes complete measurements according to predefined procedures includind de-areation. Designation for mechanical water meters, electromagnetic flowmeters, ultrasonic flowmeters, Coriolis mass flow meters, other flowmeters (vortex..) Modularity the assembly can comprise, - test bench with testing table, adjusting part and weighing assembly (connection to external water source required) - test with supplementary pump assembly and flow conditioner, - complete test bench including main storage tank (only room and electrical power, is required) - systems for reading of tested meters Basic characteristics TYPE PREMATEST 40 PREMATEST 50 PREMATEST 200 Layout Compact Compact Separable Number of testing lines 1 or 2 Water temperature to 30 C (cold water) / to 60 C (warm water) / to 85 C (hot water) / from 6 C to 30 C (cold water with cooler) Size of water meters DN 15, 20, 25, 32, 40 DN 15, 20, 25, 32, 40, 50 DN 40, 50, 65, 80, 100, 125, 150, 200 Systems for reading of tested meters pulse inputs, frequency inputs, manual reading, optical sensors for mechanical register, process cameras for determination od register turns, cameras for storing pictures from registers,analoque Minimum flow rate, l/h 6 to 15 6 to 16 10 to 200 3 Maximum flow rate, m /h 20 to 30 30 to 50 180 to 600 Maximum number of tested meters 10 for one line 20 for 2 lines 10 for one line 20 for 2 lines 6 for one line 12 for 2 lines Testing method Weighing method of operation, Master meter method of operation Flying start and stop Standing start and stop Required energy in kva for the test bench with pump assembly 8... 20 12... 25 45... 260
Special test benches 05 Special test bench for error curve determination at 30 flow points Automatic balance calibration system for HIGH END test benches Test bench for compact heat meters Adjusting test bench
Standards 06 Standards The test benches are suitable for meters complying with the European directives 75/33/EC and 79/830EEC and with standard ISO 4064. The test benches meet the requirements of ISO 4064, EN 14154 and OIML R 49 for initial verification tests, and OIML R 75 and EN 1434 for flow sensor initial verification tests. To achieve maximum accuracy the test benches are designed and constructed to comply with the international standard ISO 4185. The measurement process of the test bench is designed to achieve a combined measurement uncertainty of less than 0,2% (2 standard deviations) at typical volumes. The base measurement capability of the measuring assembly is better than 0.06%. Sensus Quality Assurance System is approved according to ISO 9001. Components of the measurement system such as, scales, flow meters, thermometers, pressure gauges, having influence on measured value were calibrated and are traceable to national standards using units of measurement in conformity with the International System of Units (SI). Scales have a resolution in conformity with EEC Directives 90/384 and 89/336. These types of test benches are being used in test laboratories accredited according to ISO 17025. All calculation in the testing program for determination of conventional true value, error calculation and corrections for density, buoyancy expansion, compressibility, temperature difference correction for balance flow meter and other calculations are programmed according to international standards. All stainless steel parts are of high quality ÀISI 304 (AISI 316L).
References Sensus Company is producing test benches for water, flow meters and heat meters for more than 20 years. Until now we have supplied more than 160 test benches in 222 countries around the World. Most of them are fully automated. Every important hydraulic component of the test bench is connected to the system with precise thread connections for easy dismanting during maintenance. Measuring principle of the scales is based on Electromagnetic Force Compensation (EFC). This EFC provides you with excellent reproducibility together with high resolution. The measuring cell can be tested with the integrated calibration weight - just by pressing a key. This calibration weight automatically considers the individual gravity at different places on earth. High precision - working immediately Electromagnetic master meters of class 0,15% used in test benches have ceramics liner. Certified according to ISO 9001 Quality Management System ÖQS Reg.no. 3496/0 Open type diverters have divertion times from 0,04... 0,1s with possibility to detect up to 5 points of divertions period. Most important projects distributed around the World: MOSCOW UNITED ENERGY COMPANY (Moscow, Russia), UKRMETRTESTSTANDART - Institute of metrology ( Kiew, Ukraine) - National Standard Rig, Czech institute of metrology National Standard Rig,Slovak institute of metrology National Standard Rig, Water Sewage Utility of Minsk (Minsk, Belorussia), Water and Energy Company of Lida (Lida, Belorussia), Water Utilities of Puglia (Bari, Italy), East Slovakian Water Utilities (Košice, Slovakia), Water Utilities of Safi ( Larache, Morocco), Water Utilities of Berlin (Berlin, Germany), Water and Sewage Utilitiy Torun (Torun, Poland), Water Utilities Limasol (Limasol, Cyprus), Company Metron Europe (Paris, France), Institute of Metrology ( Being, China), Company HAGEN (Carei, Romania), Water Utilities (Brno, Czech Republic), Water Utilities Ibb (Ibb,Yemen) Company Metron Europe Paris Moscow United Energy Company Moscow,
www.sensusesaap.com info.sk@sensus.com Sensus Slovensko a.s. Nám.Dr.A.Schweitzera 194, 916 01 Stará Turá, Slovensko T: +421 (0)9741204, +421(0)327752516, +33667527625 F: +421 (0)327764110