Safety switch renewal parts

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Renewal Parts RP00801001E Supersedes July 2002 Safety switch renewal parts Contents Description Page Heavy-duty switch....2 Line shield....3 Operating mechanism....3 Operating handle....3 Fusible switching base....4 Fusible fuse base....4 Non-fusible switching base....5 Internal window replacement parts....6 External window replacement parts....6 Enhanced visible blade and exterior window switches....7 Fusible switching base....7 Fusible fuse base....7 Non-fusible base...8

Renewal Parts RP00801001E Safety switch renewal parts Heavy-duty switch 1. Line shield 4. Switching base 2. Operating mechanism 5. Fuse base 3. Operating handle 30/60/100 A heavy-duty switch 1. Line shield 4. Switching base 2. Operating mechanism 3. Operating handle 5. Fuse base 200 1200 A heavy-duty safety switch 2

Safety switch renewal parts Table 1. Line shield Switch ampere rating Part number General-duty two- and three-pole 400 70-8063-8 600 70-8064-8 Heavy-duty two- and three-pole a 30 60 70-7758-34 100 70-7758-35 200 70-7759-11 400 70-8063-8 600 800 70-8064-8 1200 70-8453-4 Double-throw two- and three-pole b 30 100 70-7758-35 200 70-7759-11 400 70-8063-8 600 70-8064-8 a Two used for four- and six-pole configurations. b Two used per switch. Renewal Parts RP00801001E 30 100 A line shield 200 1200 A line shield 30 200 A general-duty switches do not have line shields installed as standard from the factory. Table 2. Operating mechanism Heavy-duty switches 30 100 a NEMAT 1/3R/12/4X 70-7813 200 NEMA 1/3R/12/4X 70-7833-4 400 NEMA 1/3R/12/4X 70-7833-5 600 800 NEMA 1/3R/12/4X 70-7833-6 Stainless steel mechanism 30 100 a NEMA 4X Enviroline 70-8304 200 NEMA 4X Enviroline 70-8305 400 NEMA 4X Enviroline 70-8305-2 a For internal window replacement mechanisms, see Table 6. Replacement mechanisms are not available for general-duty or double-throw switches. 30 100 A operating mechanism 200 1200 A operating mechanism Table 3. Operating handle General-duty switches 200 600 NEMA 1 and 3R 70-7833-2 Heavy-duty switches 30 100 a NEMA 1/3R/12 70-7813-2 30 100 NEMA 4X 70-7813-3 200 800 NEMA 1/3R/12 70-7833-2 200 800 NEMA 4X 70-7833-3 1200 b Consult factory a For internal window replacement handles, see Table 6. b No replacement handles available for the flange style handle on 1200 A switches manufactured prior to 2015. Replacement handles are not available for general-duty or double-throw switches. 30 100 A operating handle 200 1200 A operating handle 3

Renewal Parts RP00801001E Safety switch renewal parts 30 100 A switching base 200 1200 A switching base 30 100 A fuse base 200 1200 A fuse base Table 4. Heavy-duty fusible switches Amperes NEMA rating 4. Switching base 5. Fuse base Two-pole 240 V 30 All 70-7758-16 70-7758-29 60 All 70-7758-36 70-7997-4 100 All 70-7758-7 70-7758-23 200 NEMA 1 and 3R 70-8266-3 70-7820-4 a 200 NEMA 4X and 12 70-7759-7 70-7759-4 a 400 All 70-8063-3 70-8063-7 a 600 All 70-8064-3 70-8064-7 a 800 All 70-8065-3 70-8065-7 a Three-pole 240 V 30 All 70-7758-14 70-7758-26 60 All 70-7997 70-7997-5 100 All 70-7758-3 70-7758-21 200 NEMA 1 and 3R 70-8266 70-7820-4 a 200 NEMA 4X and 12 70-7759 70-7759-4 a 400 All 70-8063-4 70-8063-7 a 600 All 70-8064-4 70-8064-7 a 800 All 70-8065-4 70-8065-7 a 1200 All 70-8821 70-8453-3 a Two-pole 600 V 30 All 70-7758-17 70-7758-30 60 All 70-7997-3 70-7997-6 100 All 70-7558-9 70-7558-25 200 NEMA 1 and 3R Consult factory 70-7820-4 a 200 NEMA 4X and 12 Consult factory 70-7759-5 a 400 All 70-8063-5 70-8063-7 a 600 All 70-8064-5 70-8064-7 a 800 All 70-8065-5 70-8065-7 a Three-pole 600 V 30 All 70-7758-12 70-7758-27 60 All 70-7997-2 70-7997-7 100 All 70-7758-3 70-7758-21 200 NEMA 1 and 3R 70-8266 70-7820-4 a 200 NEMA 4X and 12 70-7759 70-7759-5 a 400 All 70-8063-6 70-8063-7 a 600 All 70-8064-6 70-8064-7 a 800 All 70-8065-6 70-8065-7 a 1200 All 70-8821 70-8453-3 a Table 4. Heavy-duty fusible switches, continued Amperes NEMA rating 4. Switching base 5. Fuse base Four-pole 240 V 30 All 70-7758-16 b 70-7758-29 b 60 All 70-7758-36 b 70-7997-4 b 100 All 70-7758-7 b 70-7758-23 b 200 NEMA 1 and 3R Consult factory 70-7820-4 a 200 NEMA 4X and 12 70-7759-9 70-7759-4 a 400 All 70-8270 70-8063-7 a 600 All 70-8271 70-8064-7 a 800 All Consult factory 70-8065-7 a Four-pole 600 V 30 All 70-7758-36 b 70-7758-38 b 60 All 70-7997-2 b 70-7758-39 b 100 All 70-7758-7 b 70-7758-23 b 200 NEMA 1 and 3R Consult factory 70-7820-4 a 200 NEMA 4X and 12 70-7759-9 70-7759-5 a 400 All 70-8270-2 70-8063-7 a 600 All 70-8271-2 70-8064-7 a 800 All Consult factory 70-8065-7 a Six-pole 600 V 30 All 70-7758-12 b 70-7758-27 b 60 All 70-7758-2 b 70-7758-20 b 100 All 70-7758-3 b 70-7758-21 b 200 NEMA 1 and 3R Consult factory Consult factory 200 NEMA 4X and 12 Consult factory 70-7759-5 a 400 All Consult factory 70-8063-7 a 600 All Consult factory 70-8064-7 a 800 All Consult factory 70-8065-7 a a Order one per pole. b Order two. General-duty replacement bases are not available. Please contact the TRC for technical questions concerning replacement parts at 1-877-386-2273, option 2 (Technical). 4

Safety switch renewal parts Renewal Parts RP00801001E 1. Line shield 1. Line shield 2. Operating mechanism 2. Operating mechanism 4. Switching base 3. Operating handle 4. Switching base 3. Operating handle 30 100 A heavy-duty non-fusible switch 30 100 A heavy-duty six-pole non-fusible switch Table 5. Heavy-duty non-fusible switches Amperes NEMA rating 4. Switching base 5. Lower base a Two-pole 600 V 30 All 70-7758-18 60 All 70-7758-18 100 All 70-7758-11 200 NEMA 1 and 3R 70-8266-2 200 NEMA 4X and 12 70-7759-2 70-7759-6 b 400 All 70-8063 600 All 70-8064 800 All 70-8065 Three-pole 600 V 30 All 70-7758-13 60 All 70-7758-13 100 All 70-7758-5 200 NEMA 1 and 3R 70-8266-2 200 NEMA 4X and 12 70-7759-2 70-7759-6 b 400 All 70-8063-2 600 All 70-8064-2 800 All 70-8065-2 1200 All 70-8820 Table 5. Heavy-duty non-fusible switches, continued Amperes NEMA rating 4. Switching base 5. Lower base a Four-pole 600 V 30 All 70-7758-40 60 All 70-7758-41 100 All 70-7758-42 200 NEMA 1 and 3R Consult factory 200 NEMA 4X and 12 70-7759-10 70-7759-6 b 400 All 70-8270-3 600 All 70-8271-3 Six-pole 600 V 30 All 70-7758-13 c 60 All 70-7758-13 c 100 All 70-7758-5 c 200 NEMA 1 and 3R Consult factory 200 NEMA 4X and 12 70-7759-13 70-7759-6 b a Only used in 200 A, NEMA 4X and NEMA 12 switch combinations. b Order one per pole as needed. c Order two. Please contact the TRC for technical questions concerning replacement parts at 1-877-386-2273, option 2 (Technical). 5

Renewal Parts RP00801001E Internal window replacement parts for safety switches with windows produced prior to May 2015 Safety switch renewal parts External window replacement parts 30 60 A internal window 30 60 A external window Table 6. Internal window replacement parts Operating mechanism 30 100 NEMA 12 and 4X 70-7813-4 30 100 NEMA 4X Enviroline 70-8305 Operating handle 30 100 NEMA 12 70-7833-2 30 100 NEMA 4X 70-7833-3 Table 8. External replacement window kits 30 60 NEMA 12 70-8889 30 60 NEMA 4X and 4X Enviroline 70-8889-2 100 1200 NEMA 12 70-8889-3 100 1200 NEMA 4X and 4X Enviroline 70-8889-4 Table 7. Internal replacement window kits 30 60 NEMA 12 and 4X 70-8564 30 60 NEMA 4X Enviroline 70-8564-2 100 NEMA 12 and 4X 70-8564-3 100 NEMA 4X Enviroline 70-8564-4 For internal window switches, use the replacement fuse bases listed on pages 4 and 5. Replacement bases are NOT interchangeable between standard switches and visible blade/exterior window switches. For Internal window replacement parts, use standard replacement parts unless otherwise specified in the table above. Please contact the TRC for technical questions concerning replacement parts at 1-877-386-2273, option 2 (Technical). 6

Safety switch renewal parts Renewal Parts RP00801001E Enhanced visible blade and exterior window replacement bases Replacement bases shown below can ONLY replace bases in existing enhanced visible blade/exterior window style switches. 30 60 A exterior window switch 100 1200 A exterior window switch 30 100 A replacement switching base 200 1200 A replacement switching base Table 9. Heavy-duty fusible switches Amperes NEMA rating 4. Switching base 5. Fuse base Two-pole 240 V 30 All 70-8835 70-7758-29 60 All 70-8838 70-7997-4 100 NEMA 4X and 12 70-8829 70-7758-23 200 NEMA 1 and 3R 70-8856 70-7820-4 a 200 NEMA 4X and 12 70-8845 70-7759-4 a 400 All 70-8864 70-8063-7 a 600 All 70-8870 70-8064-7 a 800 All 70-8876 70-8064-8 a Three-pole 240 V 30 NEMA 4X and 12 70-8834 70-7758-26 60 All 70-8851 70-7997-5 100 All 70-8825 70-7758-21 200 NEMA 1 and 3R 70-8854 70-7820-4 a 200 NEMA 4X and 12 70-8843 70-7759-4 a 400 All 70-8865 70-8063-4 a 600 All 70-8871 70-8064-7 a 800 All 70-8877 70-8065-7 a 1200 All 70-8887 70-8453-3 a Two-pole 600 V 30 All 70-8836 70-7758-30 60 All 70-8853 70-7997-6 100 All 70-8830 70-7558-25 200 NEMA 1 and 3R Consult factory 70-7820-4 a 200 NEMA 4X and 12 Consult factory 70-7759-5 a 400 All 70-8866 70-8063-7 a 600 All 70-8872 70-8064-7 a 800 All 70-8878 70-8065-7 a Three-pole 600 V 30 All 70-8832 70-7758-27 60 All 70-8852 70-7997-7 100 All 70-8825 70-7758-21 200 NEMA 1 and 3R 70-8854 70-7820-4 a 200 NEMA 4X and 12 70-8843 70-7759-5 a 400 All 70-8867 70-8063-7 a 600 All 70-8873 70-8064-7 a 800 All 70-8879 70-8065-7 a 1200 All 70-8887 70-8453-3 a Table 9. Heavy-duty fusible switches, continued Amperes NEMA rating 4. Switching base 5. Fuse base Four-pole 240 V 30 All 70-8835 b 70-7758-29 b 60 All 70-8838 b 70-7997-4 b 100 All 70-8829 b 70-7758-23 b 200 NEMA 1 and 3R 70-8856 70-7820-4 a 200 NEMA 4X and 12 70-8846 70-7759-4 a 400 All 70-8880 70-8063-7 a 600 All 70-8883 70-8064-7 a 800 All Consult factory 70-8065-7 a Four-pole 600 V 30 All 70-8838 b 70-7758-38 b 60 All 70-8839 b 70-7758-39 b 100 All 70-8829 b 70-7758-23 b 200 NEMA 1 and 3R 70-8857 70-7820-4 c 200 NEMA 4X and 12 70-8846 70-7759-5 c 400 All 70-8881 70-8063-7 c 600 All 70-8884 70-8064-7 c 800 All Consult factory 70-8065-7 c Six-pole 600 V 30 All 70-8832 b 70-7758-27 b 60 All 70-8824 b 70-7758-20 b 100 All 70-8825 b 70-7758-21 b 200 NEMA 1 and 3R Consult factory Consult factory 200 NEMA 4X and 12 Consult factory 70-7759-5 c 400 All Consult factory 70-8063-7 c 600 All Consult factory 70-8064-7 c 800 All Consult factory 70-8065-7 c a Order one per pole. b Order two. c Order one per pole as needed. The replacement bases listed on pages 7 and 8 CANNOT be used as replacement bases in standard or interior window style safety switches. If the existing switch has a red colored arc shield, then the standard replacement base must be used. If the existing switch has a yellow colored arc shield, then a replacement base must be selected from the tables on pages 7 and 8. Please contact the TRC for technical questions concerning replacement parts at 1-877-386-2273, option 2 (Technical). 7

Renewal Parts RP00801001E Enhanced visible blade and exterior window replacement bases Replacement bases shown below can ONLY replace bases in existing enhanced visible blade/exterior window style switches. Safety switch renewal parts Table 10. Heavy-duty non-fusible switches Amperes NEMA rating 4. Switching base 5. Lower base a Two-pole 600 V 30 All 70-8837 60 All 70-8837 100 All 70-8831 200 NEMA 1 and 3R 70-8855 200 NEMA 4X and 12 70-8844 70-7759-6 b 400 All 70-8862 600 All 70-8868 800 All 70-8874 Three-pole 600 V 30 All 70-8833 60 All 70-8833 100 All 70-8827 200 NEMA 1 and 3R 70-8855 200 NEMA 4X and 12 70-8844 70-7759-6 b 400 All 70-8863 600 All 70-8869 800 All 70-8875 1200 All 70-8886 Four-pole 600 V 30 All 70-8840 c 60 All 70-8841 c 100 All 70-8842 c 200 NEMA 1 and 3R Consult factory 200 NEMA 4X and 12 70-8847 70-7759-6 b 400 All 70-8882 600 All 70-8885 800 All Consult factory Six-pole 600 V 30 All 70-8833 c 60 All 70-8833 c 100 All 70-8827 c 200 NEMA 1 and 3R Consult factory 200 NEMA 4X and 12 70-8848 70-7759-6 b 400 All Consult factory 600 All Consult factory 800 All Consult factory a Only used in 200 A, NEMA 4X and NEMA 12 switch combinations. b Order one per pole. c Order two. Please contact the TRC for technical questions concerning replacement parts at 1-877-386-2273, option 2 (Technical). Eaton 1000 Eaton Boulevard Cleveland, OH 44122 United States Eaton.com 2016 Eaton All Rights Reserved Printed in USA Publication No. RP00801001E / Z17673 January 2016 Eaton is a registered trademark. All other trademarks are property of their respective owners.