Attention When ordering parts for newer Schwinn IC Pro cycles reference the following service bulletins to ensure you are ordering the correct revisions. Handlebar and sleeve Chainguards Cranks and Chains Flywheel Sprocket
Core Fitness, LLC DBA StairMaster 8000 NE Parkway Drive, Suite 220 Vancouver, WA 98660 www.stairmaster.com Main: 1-888-678-2476 Fax: 1-360-314-2865 Service Bulletin Originator: KDH Product(s) Affected: SERVICE BULLETIN #: IC PRO 0005 Date Requested: Notification Level: Date Completed: 5/4/11 INTERNAL TO STAIRMASTER SERVICE DEPARTMENT 6/8/11 Serial Numbers Effected: 1150001DAY11110001 AND NEWER NOTICE: This bulletin is in regards to the release of the plastic chain guard for the IC Pro. All bikes with serial numbers 1150001DAY11110001 and newer have been manufactured with the plastic chain guard. If a customer needs a replacement chain guard, the customer service rep will have to determine which chain guard the customer needs by their serial number. -Older than 1150001DAY11110001 use P/N s: 98411 and 98410-1150001DAY11110001 and newer use P/N s: 015-0002 and 015-0003 These changes are also shown in the IC Pro product information document. For more information see ECO- 00007. Approval Sign- Off: Originator: KDH Engineering: KMG Engineering manager: JW Operations Manager: JL 2011. Core Fitness LLC DBA StairMaster, All rights reserved and indicate a trademark or registered trademark. Core Fitness trademarks include STAIRMASTER and SCHWINN and respective logos. 1-888-678-2476 www.stairmaster.com. Other trademarks are the property of their respective owners. 1
Customer Service Bulletin Crank Change/Compatibility I.C. Pro There was a change to the thickness of the crank sprocket, on the I.C. Pro, from 3/32 (2.1mm) to 1/8 (2.6mm). When this change was made, the chain and the flywheel sprocket had to be changed to make them compatible. 3/32 (2.1mm) 1/8 (2.6mm) If any of these components are mismatched, there will be compatibility or timing issues between the cranks, chain and flywheel sprocket. So it is critical that the correct parts are ordered (based off the serial number of the bike). Timing The timing between the 3/32 and 1/8 cranks are different. Should a 1/8 left crank be installed on a bike with a 3/32 right crank/sprocket, the arms will not be aligned (Fig. 1). Fig.1 SCHWINN FITNESS 1 of 2 637-1558 Rev: A
Customer Service Bulletin When ordering parts for bikes prior to serial number 1150001DAY1217043, order the following: Part Number Description 80034 ASSY, RT CRANK ARM 3/32 X52 TOOTH SPK, ISIS M12 80035 CRANK LEFT ARM, ISIS M12 (FOR 3/32 ) 95120 CHAIN, (GIANT) ½ x 3/32, 122 LINKS 84997 SPROCKET, 16T When ordering parts for bikes after serial number 1150001DAY1217043, order the following: Part Number Description 015-0009 ASSY, RT CRANK ARM 1/8 x52 TOOTH SPK, ISIS M12 002-2780 CRANK LEFT ARM, ISIS M12 (FOR 1/8 ) 015-0007 CHAIN, ½ x 1/8, 122 LINKS (IC PRO) 015-0010 SPROCKET, 16 TOOTH, 1/8 (IC PRO) SCHWINN FITNESS 2 of 2 637-1558 Rev: A
Customer Service Bulletin Excessive Handlebar Play, Design Change Schwinn IC Pro Tools/Parts Required New handlebar kit 015-0014-KT A. Handlebar on the IC Pro has been changed due to reports of excessive play. The handlebar on the IC Pro in some instances can have play even with the pop pin being tightened (Fig. 1). To eliminate this play the design has been changed from a square to a trapezoidal handlebar stem (Fig. 2) and handlebar sleeve. A newly released kit with part number 015-0014-KT will resolve this issue. This kit includes the new trapezoidal handlebar with part number 015-0014 and the new trapezoidal handlebar sleeve with part number 015-0013. Fig. 1 Fig. 2 SCHWINN FITNESS 1 of 1 637-1485 Rev: A
9 63 62 68 8 42 29 73 74 75 6 10 5 18 23 80 11 71 72 12 1 7 31 47 76 79 13 15 16 51 77 45 21 75 12 78 34 60 23 34 33 32 51 46 44 47 27 26 40 41 80 44 45 39 44 48 22 45 44 2 24 17 3 56 59 43 4 58 81 65 55 53 54 This document is the property of Nautilus, Inc. It may not be reproduced in whole or part, provided to third parties, or used for any purposes other than the performance of work for Nautilus, Inc. without written authorization. All rights are reserved, including copyrights. 37 IC PRO Silver model SKU # 100114 Black model SKU # 3690014 REV A
REF # DESCRIPTION PART # 04-07 Black Frame 07-09 Silver Frame 1 FRAME 84958 002-1150 2 RIGHT CRANK W/SPOCKET, ISIS M12 80034 80034 3 B.B. SET, OVERDRIVE W/BOLTS 68X113L 003-1508 003-1508 4 CHAIN, 1/2x3/32", 112L 95120 95120 5 RESISTANCE ASSY 84965 84965 6 BRAKE PADS 92874 92874 7 SEAT POST 84973 84973 8 SEAT ADJUSTING BRACKET 84975 84975 9 SEAT, 7777-1 BLACK 93092 93092 10 OUTER CHAINGUARD 84968 002-1151 11 INNER CHAINGUARD 84967 002-1152 12 SLEEVE, SEAT POST/HANDLEBAR 84966 84966 13 TENSION KNOB BALL PIVOT 84976 84976 14 RUBBER CHAINGUARD RING 917 917 15 ROD CARRIER 98009 98009 16 SQUARE NUT FOR TENSION KNOB 98022 98022 17 CRANK BOLT 8MM HEX FOR ISIS 80044 80044 18 HEX HEAD SCREW M6 X 1.0 X 12L 95432 95432 WASHER M6 6.5 X 16 x 1T 95431 95431 21 FLANGED AXLE NUT 95149 000-0389 22 LEVELER NUT 80016 95577 23 NYLON NUT M6 X 1.0 95456 95456 24 LEVELER FOOT 84995 84995 26 HEX HEAD SCREW M6 X 1.0 X 15L 98775 98775 27 ADJUSTING BOLT, STAINLESS 95433 95433 29 T-HANDLE POP PIN, DOUBLE LEAD 84994 84994 31 TENSION KNOB 84974 84974 32 CHAIN ADJ BRACKET, LEFT 84970 002-1153 33 CHAIN ADJ BRACKET, RIGHT 84969 002-1154 34 YELLOW PLASTIC BUSHING, SET OF 2 92204 92204 37 FLYWHEEL, COMPLETE 16T 84996 84996 39 FRONT STABILIZER ASSY 22" W/ TRANSPORT 84964 002-1155 40 REAR STABILIZER 22" 84963 002-1156 41 TRANSPORT WHEEL 92220 92220 42 HANDLEBAR 84959 84959 43 PEDALS 95129 95129 44 WASHER M8 X 8.5 X 1T STAINLESS 95426 95426 45 NYLON NUT M8 X 1.25 STAINLESS 91731 91731 46 HEX BOLT M8 X 1.25 X 40L STAINLESS 95434 95434 47 BOTTLE CAGE BOLT 95428 95428 48 BOLT M8 X 1.25 X 45L 92218 92218 51 BOTTLE CAGE 84998 84998 53 LOCK RING 1.29 X 24 X 4T B.E.D. 95450 95450 54 SPROCKET, 16T 84997 84997 55 WASHER 95457 95457 56 LEFT CRANK ARM, ISIS 80035 80035 58 TOE CLIP 47046 47046 59 TOE STRAP 57880 57880 60 FRAME PLUG FOR BRAKE ASSEMBLY 92206 92206 62 SAFETY RELEASE CLIP 80052 80052 63 END CAP FOR SEAT SLIDER 84971 84971 65 HUB SHELL PLASTIC COVER 92451 92451 NEWER THAN SER. # 1150001DAY1110001 015-0007 80034 003-1508 95120 84965 92874 84973 84975 93092 015-0003 015-0002 84966 84976 917 98009 98022 80044 95432 95431 000-0389 95577 95456 84995 98775 95433 84994 84974 002-1153 002-1154 92204 84996 002-1155 002-1156 92220 84959 95129 95426 91731 95434 95428 92218 84998 95450 84997 95457 80035 47046 57880 92206 80052 84971 92451
REF # DESCRIPTION PART # 04-07 Black Frame 07-09 Silver Frame 68 SLEEVE, SEAT SLIDER 84972 84972 71 PROTECTIVE STEP PLATE STAINLESS 84962 84962 72 MACHINE SCREW M5X.08X12L SS 84957 84957 73 SHROUD - RIGHT 84978 84978 74 SHROUD - LEFT 84977 84977 75 MACHINE SCREW M4X.7X10L SS 84961 84961 76 EMERGENCY BRAKE LEVER 84979 84979 77 EMERGENCY BRAKE BUSHING 84950 84950 78 EMERGENCY BRAKE PIVOT PIN 84981 84981 79 EMERGENCY BRAKE E-CLIP 84960 84960 80 RUBBER FRAME GUARD 84999 84999 81 IC PRO/ELITE MANUAL KIT N/A 002-1206 NEWER THAN SER. # 1150001DAY1110001 84972 84962 84957 84978 84977 84961 84979 84950 84981 84960 84999 002-1206 OPTIONAL ACCESSORIES- NOT WARRANTY ENTITLED PARTS DESCRIPTION EXTRA TALL SEAT POST (6" TALLER) w/sleeves EXTRA TALL HANDLEBAR (6" TALLER) w/sleeves TRIPLE LINK PEDAL SYSTEM CHAINGUARD WARNING STICKER SHEET OF 12 PLASTIC SHIM SHEET OF 12 PART # 84952 84953 95150 92215 92217