Rotorcraft Safety Initiative (RSI)

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Rotorcraft Safety Initiative (RSI) Scott T. Tyrrell AVS Team Lead 14 September 2015 Background for initial efforts of FAA Aviation Safety, Aircraft Certification and the Rotorcraft Standards Staff to concentrate efforts on the fatal helicopter accidents. This initiative is in response to the significant increase in fatal accidents in FY13. This data would also support the movement towards Survivability and Fatalities additional focus for IHST. Fatal helicopter accidents reached devastating levels in fiscal year 2013. That year ranked as the highest fatal accident count since 1994, resulting in 161 accidents, 37 fatal accidents, and 74 fatalities. In comparison, commercial aviation (Part 121) suffered zero fatalities. If you look at the past five years, the rotorcraft industry has experienced 253 fatalities. This is equivalent to the loss of all passengers aboard two Boeing 737s. The Federal Aviation Administration s mission is to provide the safest, most efficient aviation system in the world, and we are failing. The Rotorcraft Safety Initiative (RSI) was formed to identify Intervention Recommendations to eliminate similar fatal accidents from occurring. This initiative will generate bold and rapid solutions that when implemented will radically improve rotorcraft safety, resulting in the highest safety indices in aviation history. The following chart that shows the progress of IHST since its creation in 2006: 180 160 140 120 100 80 60 ALL Accidents Fatal Accidents Fatalities 40 20 0 CY06CY07CY08CY09CY10CY11CY12CY13CY14 Positive downward trend in ALL Accidents. Positive downward (minor) trend in Fatalities and stagnant trend for Fatal accidents.)

The following charts are extracted from the FAA Rotorcraft Directorate (ASW-100) Monthly Accident Briefing and are depicted in Fiscal Year format: Top 5 Fatal Industries (CY 09-13) 1. Personal/Private (32) 2. Commercial (16) 3. HEMS (15) 4. Law Enforcement (10) 5. Aerial Application (09) 2

The following information is derived from the same methodologies as used in the U.S. JHSAT efforts involving helicopter accident analysis. Additional analysis at a higher level was accomplished by the U.S. JHIMDAT on CY09-11. A limited effort internal to the FAA was accomplished on fatal accidents within the following Fiscal Years: FY 12 and 13. No further detailed analysis was accomplished to support this effort. Top 5 "Priority" Fatal Occurrence Codes (CY 09-13) with following associated tables: 1. Loss of Control (35) 2. Strike (29) 3. Visibility (29) 4. System Component Failure (12) 5. Fuel (5) LOC - Loss of Control DR - Dynamic Rollover 2 LTE - Loss of T/R Authority 2 OL - Exceeding Operating Limits 8 PM - Performance Management 10 UNK - Unknown 13 LOC - Loss of Control Total 35 Strike HTOL - Takeoff or Landing 5 LALT/M - Low Altitude Mission 14 OBJ - Object Strike 10 Strike Total 29 VIS - Visibility FG - Fog/Glare 6 IIMC - Inadvertent IMC 18 N - Night/Darkness 5 VIS - Visibility Total 29 SCF - System Component Failure E - Engine 1 H - Helicopter 11 SCF - System Component Failure Total 12 FUEL Ex - Exhaustion 5 ST - Starvation 2 FUEL Total 7 3

During the development of the U.S. JHSAT Compendium report, the team began to highlight fatal accidents. We identified the following: Injury data from the three year roll-up of helicopter accidents show that 16% of the accidents produced a fatal injury of at least one or more of the occupants. The following tables represent the Top Five as it relates to FATAL accidents in the 2000, 2001 and 2006 datasets: 84 Fatal Accidents of 523 Total Accidents (16%) Occurrence Category FATAL vs. All Accidents Fatal ALL Occurrence Category Sub-Occurrence Cat 1 12 FIRE P - Post Impact 2 15 VIS - Visibility IIMC - Inadvertent IMC 3 7 Strike OBJ - Object Strike 4 3 SCF - System Component Failure H - Helicopter 5 18 VIS - Visibility N - Night/Darkness There was only one Occurrence Category within the Top Five for Fatal accidents that would have also ranked in the Top Five for All accidents: SCF System Component Failure, H Helicopter. The Occurrence Category of Fire, P - Post Impact, which ranks the highest amongst the Fatal Occurrence category ranks 12 th when considering All accidents. The highest ranking Occurrence Category of All accidents is AUTO Autorotation, E Emergency and that would rank 9 th when considering Fatal accidents only. Standard Problem Statements (SPSs) FATAL vs. All Accidents Fatal ALL SPS Level 1 SPS Level 2 SPS Level 3 1 2 Disregarded cues that should have led Pilot Judgment & Actions (PJ&A) Human Factors - Pilot's Decision to termination of current course of action or maneuver 2 8 Pilot Judgment & Actions Flight Profile Pilot s flight profile unsafe Altitude 3 18 Post-crash survival Crashworthiness Post-crash fire 4 16 Human Factors - Pilot's Pilot Judgment & Actions Decision Willful disregard for rules and SOPs 5 48 Insufficient employee performance Safety Management Safety Program monitoring There was only one SPSs within the Top Five for Fatal accidents that would have also ranked in the Top Five for All accidents: PJ&A, Human Factors - Pilot's Decision, Disregarded cues that should have led to termination of current course of action or maneuver. The highest SPS for All accidents PJ&A, Human Factors - Pilot's Decision, Autorotation Forced ranks 12 th when considering Fatal accidents. As you can determine from the table above, the items ranked 3-5 would be not be ranked in the Top 15 when considering All accidents. 4

Intervention Recommendations (IRs) FATAL Accidents vs. ALL Accidents Fatal ALL IR Level 1 IR Level 2 IR Level 3 1 31 Post Incident Systems and Equipment Survivability Crash resistant fuel systems 2 4 Risk Personal Risk Management Program Safety Management Assessment/Management (IMSAFE) 3 29 Establish risk assessment program to Safety Management Safety Culture eliminate culture of non-compliance 4 5 Training emphasis for maintaining awareness of cues critical to safe Training/Instructional Safety Training flight 5 13 Risk Establish/Improve Company Risk Safety Management Assessment/Management Management Program Note: The Top 5 IRs represent 15% of the approximately 165 + IRs in the Joint Helicopter Safety Analysis Team methodology for FATAL Accidents ONLY. There was only two IRs within the Top Five for Fatal accidents that would have also ranked in the Top Five for All accidents: Safety Management, Risk Assessment/Management, Personal Risk Management Program (IMSAFE) and Training/Instructional, Safety Training, Training emphasis for maintaining awareness of cues critical to safe flight. The highest IR for ALL accidents, Training/Instructional, Advanced Maneuver Training, Autorotation Training Program ranks 73 rd when considering Fatal accidents. 5

Also, in the U.S. JHIMDAT's latest report, The Comparative Report, we looked into the proportionality of Fatal and Non-Fatal accidents. This is a comparison was from the initial data set (CY2000, 2001 and 2006) to the high level analysis of CY2009-2011. Under the heading of Proportions of Fatal and Non-Fatal Accidents, the team selected several different data categories to analyze whether a statistical difference existed in the proportions of fatal versus non-fatal accidents in the JHIMDAT data as compared to the JHSAT data. For each data category selected, the team performed a separate chi squared analysis. The categories selected were: Accidents by Occurrence Category VMC Only Accidents IMC Only Accidents Accidents by Pilot s Make/Model Flight Hours Regardless of the data category used for analysis, the conclusion was the same. The proportions of fatal versus non-fatal accidents in the JHIMDAT data were not statistically different when compared to the JHSAT data. The Comparative Report can be found at the following location: http://www.ihst.org/portals/54/2011%20comparative%20accident%20report%20vol%201.pdf The Rotorcraft Standards Staff is currently developing a methodology to accurately identify the Rotorcraft Accident Rate and Fatal Rotorcraft Accident Rates. It is important to amplify that this is preliminary and we are still developing and validating this measurement. Bottom-line: Better Data = Better Decisions. 6

Supporting Documentation Do not distribute The following tables represent the Top Five as it relates to ALL accidents in the 2000, 2001 and 2006 datasets: 523 Total Accidents Occurrence Category ALL vs. Fatal Accidents ALL Fatal Occurrence Category Sub-Occurrence Cat 1 9 AUTO - Autorotation E - Emergency 2 15 LOC - Loss of Control PM - Performance Management 3 4 SCF - System Component Failure H - Helicopter 4 21 AUTO - Autorotation P - Practice 5 7 SCF - System Component Failure E - Engine Standard Problem Statements - ALL vs. Fatal Accidents ALL Fatal SPS Level 1 SPS Level 2 SPS Level 3 1 12 Pilot Judgment & Actions Landing Procedures Autorotation Forced 2 1 Disregarded cues that should have led to Pilot Judgment & Actions Human Factors - Pilot's Decision termination of current course of action or maneuver 3 8 Pilot Judgment & Actions Procedure Implementation Pilot control/handling deficiencies 4 20 Performance of MX Failure to perform proper maintenance Maintenance Duties procedure 5 157 Pilot Judgment & Actions Landing Procedures Autorotation Practice Intervention Recommendations - ALL vs. Fatal Accidents ALL Fatal IR Level 1 IR Level 2 IR Level 3 1 73 Advanced Maneuver Training/Instructional Training Autorotation Training Program 2 11 Instructions for Continued Follow ICA procedures with Maintenance Airworthiness (ICA) confirmation of compliance 3 35 Advanced Maneuver Simulator Training - Advanced Training/Instructional Training Maneuvers 4 2 Risk Personal Risk Management Program Safety Management Assessment/Management (IMSAFE) 5 4 Training emphasis for maintaining Training/Instructional Safety Training awareness of cues critical to safe flight Note: The Top 5 IRs represent 12% of the approximately 2354 + IRs in the Joint Helicopter Safety Analysis Team methodology for ALL Accidents. 7

Team Composition: Rotorcraft Standards Staff: Scott Tyrrell, COS/Accident Investigation Team Lead John Vanhoudt, Aerospace Engineer Tyrone Millard, Aerospace Engineer Sharon, Miles, Aerospace Engineer Daniel Black, Technical Writer/Editor Lee Roskop, Operations Research Analyst Headquarters: Tony James, Air Safety Investigator, AVP-100 Matt Rigsby, Air Safety Investigator, AVP-100 Sean Haffner, Ellen Turcio, Aviation Safety Inspector (Helicopter Operations), AFS-820 Dale Hawkins, AFS320 ASW Flight Standards: Eric Carroll, Aviation Safety Inspector, Flight Program Division Kevin Myers, Aviation Safety Inspector, Technical Support Branch Aviation Medicine Administration: GJ Salazar MD, Regional Flight Surgeon 8