Yokogawa Systems and PCI Training 09 th December 2014 Nico Marneweck 082 883 2652 Kallie Bodenstein 083 226 2787 Marco Coccioni 072 409 5779-1 -
Introduction Training customised for the South Africa Industrial Automation Industry Yokogawa South Africa provides comprehensive training solutions to our customers A complete range of training courses are facilitated on Yokogawa Distributed Control Systems, Networks and Field Instrumentation To comply with the needs of our customers, Yokogawa developed an International, Universal Training Strategy comprising Process Control and Instrumentation (PCI) The Training Strategy complies with the needs of the customers to acquire the theoretical and practical (hands-on) knowledge in the Industrial Automation Industry - 2 -
PCI (Process Control Instruments) Training - 3 -
PCI Product Training Strategy Qualification Level Customised training Advanced training Measuring Principles training Prerequisite Measuring Principles Product Training Objective: Workshop / Field Service Installation, commissioning, maintenance, verification and repair activities of products E-learning Module: Send to delegates prior the training facilitation Prerequisite Advanced Product Training Objective: Autonomous installation, commissioning, maintenance and simple troubleshooting Gain practical know how and experience on plant and through exchange experience with colleagues Customised Training Topics: 1. Communication Protocols in Industrial Automation 2. Introduction to Industrial Network Systems - Network System Fundamentals - Yokogawa Industrial Network 3. Fault Finding Techniques in Industrial processes 4. Process Control (PID) technology 5. Gas Chromatograph GC8000 6. Zirconia O 2 Analyser 7. Final Control Element (Valves) Present Training at Customer site or at local Sales Office Experience Beginner Minimum 5 years Development path Artisans Technicians Engineers - 4 -
Measuring Principles Product Training - Topics Measuring Principles Product Training topics Minimum 5 days for all Measuring Principles Product Training 1. Pressure Atmospheric Pressure measurement Gauge Pressure measurement Absolute Pressure measurement Differential Pressure measurement Hydrostatic Pressure measurement Dynamic Pressure measurement Static Pressure measurement Pressure in flow measurement Pressure in level measurement 2. Temperature Thermocouple Temperature measurement Resistance Temperature Detector RTD Pt 100/500/1000 Temperature measurement Pyrometer Temperature measurement - 5-3. Flow Electromagnetic Flow Coriolis Mass Flow Vortex Flow Ultrasonic Flow Differential Pressure Flow Variable Area Flow Thermal Flow Positive Displacement Flow Turbine Flow 4. Level Bubbler pipe method Hydrostatic method Vibration method (Tuning fork) Conductive Level switching Capacitance Level Ultrasonic Time of Flight method Microwave Time of Flight (RADAR) Gamma Radiation method 5. Liquid Analysis ph measurement Conductivity measurement 6. Gas Analysis Zirconia Oxygen Analyser 5
Advanced Product Training - Topics Advanced Product Training topics Minimum 5 days for all Advanced Product Training 1. Suffix Codes/Part Numbers/Order Codes Explain in detail the value of the above codes Support procurement in ordering the correct instrument for the installed base 2. Pressure Differential Pressure measurement Pressure in flow measurement Gauge Pressure measurement Absolute Pressure measurement 3. Temperature RTD and Pt 100/1000 Temperature measurement Thermocouple Temperature measurement 4. Flow Electromagnetic Flow Vortex Flow Coriolis Mass Flow Differential Pressure Flow measurement 5. Level Ultrasonic Time of Flight method Microwave Time of Flight (RADAR) Capacitance 6. Liquid Analysis ph measurement Conductivity measurement - 6-6
Customised Product Training - Topics Customised Product Training Topics The training can be facilitated consecutively over a 5- day period or customers can select 1-day or 2-day PCI Customised Training topics. Delegates can attend a full 5-day course or select the areas they are particularly interested in learning more about 1. Communication Protocols - IA Industry Explain in detail the history of the above protocols and the differences between Analog, Digital, HART, Profibus DP and Foundation Fieldbus selection 3. Fault Finding Techniques - IA Industry Introduction to fault finding, fault finding tools, Transducer terminology, root cause analysis, postmortems and useful information on fault finding 4. Process Control (PID) technology Basic Control concepts, introduction to PID control, Ratio control, Cascade control, Feed forward control and Digital PID Controllers Differential 2a. Network Pressure System measurement Fundamentals Introduction to Network Topology, Links, Nodes, Communication Protocols, Basic Network Configuration and Setting up a Home / Office based network 2b. Yokogawa Industrial Network Setting up a Yokogawa based Network and Practical Exercises - 7-7
Customised Product Training - Topics 5. Gas Chromatograph GC8000 Introduction and fundamentals of GC8000, hardware, protection system, electronics and pressure / flow will be discussed. Calibration / validation and start up shut down procedures will be explained. Sample loop, maintenance practices and trouble shooting techniques will be demonstrated 6. Zirconia O 2 Analyser Explain the Oxygen element, principle of operation, Yokogawa product line, Yokogawa Suffix Codes, calibration, installation Service and Practical Demonstration. Theoretical understanding of Zirconia Oxygen sensor and practical ability to calibrate and maintain unit 7. Final Control Element (Valves) The request is for Fischer valve training including introduction to valves, common valve types and their configurations, valve sizing, applications and considerations and valve calibration methods - 8-8
Yokogawa PCI Training Venue - Roodepoort - 9 -
PCI Training Simulator - 10 -
PCI Training Simulator - 11 -
Yokogawa Integrated Training: PCI Simulator and DCS DCS Portable Unit - 12 -
Yokogawa Integrated Training: DCS and PCI Simulator The DCS (Distributed Control System) is connected to the PCI Training Simulator The DCS sends and receives 4-20mA signals to control the level of TANK2 A control loop is used to control the inflow to TANK2, by opening and closing VLV001 The outflow of TANK2 can be varied by adjusting the manual outlet valve Proportional, Integral and Derivative (PID) settings can be changed to control the PV (Process Value) of the level at the SV (Set Value) A disturbance to the control can be created by adjusting the outlet valve - 13 -
Comments from Customers I have learnt more in five days that I have learnt the last 26 years at my company I will recommend these courses to all artisans, technicians, technologist and those involved with selecting technology Courses are well structured and I appreciate the addition of assessments after each topic I have been recently put on an Instrument project and this training course has helped a lot I really enjoyed being able to see and touch the different instruments I have improved my understanding and knowledge of the measuring principles of instruments - 14 -
Certification ceremony to celebrate SUCCESS - 15 -
Industrial Automation Industry Systems Training - 16 -
Systems Product Training Strategy Qualification Level Prerequisite Essentials Product Training Objective: Delegates will acquire fundamental knowledge about the operation and functions of the Centum VP system Present Essentials Systems Training at Customer site or at local Sales Office Engineering Product Training Objective: Delegates will be able to perform generation of Centum VP regulatory control functions, sequence control functions, information command station display and graphic functions using the workstation Maintenance Product Training Objective: Delegates will gain an understanding of hardware, daily maintenance procedures and measures to be taken when the system alarm messages are generated Experience Beginner Minimum 2 years Development path All Personnel Artisans / Technicians / Engineers - 17 -
Systems DCS (Distributed Control System) Training Centum VP Essentials (3 Days) After completing this course, delegates will have acquired fundamental knowledge about the operation and functions of the Centum VP DCS system Prerequisite knowledge: Delegates should have basic knowledge regarding process measurement and control Who should attend: Centum VP Operators, Plant Operation Specialists, Artisans, Technicians and Engineers Centum VP Engineering (5 Days) After this course delegates are able to perform Centum VP regulatory control functions, sequence control functions, information command station display and graphic functions using the workstation Prerequisite knowledge: Delegates should have attended Centum VP Essentials course previously Who should attend: Technicians and Engineers involved in software generation or modifications of Centum VP Centum VP Maintenance (3 Days) After completing this course, delegates will have gained an understanding of hardware, daily maintenance procedures and measures to be taken when system alarm messages are generated Prerequisite knowledge: Delegates should have attended Centum VP Essentials course previously Who should attend: Artisans, Technicians and Engineers who need to perform maintenance on Centum VP - 18-18
Systems Advanced Training Prosafe-RS engineering (5 days) The objective of the course is to guide the engineers from the beginning to the end in a safety process. The engineer will have to design, implement and test a safety system Prerequisite knowledge: Delegates will require knowledge of computers and working knowledge of MS-Windows. It would also be beneficial for delegates to have knowledge of electronics, Boolean logic and Centum VP Who should attend: Process control engineers, process engineers, maintenance and technical support personnel Profibus (2 Days) delegates will learn how to use the Yokogawa Centum VP configuration tools and learn about the Profibus standard, its issues and functionality. The course includes hands-on workshops and exercises, using Yokogawa and industry standard instrumentation Prerequisite knowledge: Delegates should have an understanding of DCS and instrumentation. completed the Centum VP Engineering course They should have Who should attend: Instrument artisans, technicians and engineers involved in the design, installation and operation of Profibus networks Exaquantum (5 Days) The objective of the course is to demonstrate the post installation configuration of an Exaquantum System and to perform all necessary steps to get the system up and running and then monitor it for performance Prerequisite knowledge: Delegates to have a working knowledge of the Windows environment and Centum VP Who should attend: Essential for those people responsible for the Administration of an Exaquantum System - 19-19
Other System & Solution Software Training Foundation Fieldbus (5 Days) This course covers the configuration and in depth setup procedures for foundation Fieldbus using tools provided by Yokogawa and third party software. delegates will learn how to use the Yokogawa configuration tolls and learn about the Foundation Fieldbus standard, its issues and functionality. The course includes hands-on workshops and exercises using Yokogawa and industry standard Prerequisite knowledge: Delegates to have a working knowledge of the Windows environment and Centum VP Who should attend: Technicians and Engineers involved in software generation or modifications of Centum VP Plant Resource Manager (5 Days) This course covers the configuration and general setup procedures for the Plant Resource Management (PRM) system. delegates will learn how to use the PRM for efficiently managing and maintaining HART and/or Foundation Fieldbus devices. The course includes hands-on workshops and exercises using the different device types Prerequisite knowledge: Delegates to have a working knowledge of the Windows environment, FF and Centum VP Who should attend: Technicians and Engineers involved in software generation or modifications of Centum VP Consolidated Alarm Management System (3 Days) This course covers the configuration management and handling of bulk alarm generation by the Centum VP System Prerequisite knowledge: Delegates to have a working knowledge of the Windows environment and Centum VP Who should attend: Technicians and Engineers involved in software generation or modifications of Centum VP - 20 -
Yokogawa Systems Training Venue - Roodepoort - 21 -
Yokogawa Systems Training Venue - Amanzimtoti - 22 -
Systems Training Simulator - 23 -
Systems Training Simulator - 24 -
Yokogawa Integrated Training: PCI Simulator and DCS DCS Portable Unit - 25 -
Yokogawa Integrated Training: DCS and PCI Simulator The DCS (Distributed Control System) is connected to the PCI Training Simulator The DCS sends and receives 4-20mA signals to control the level of TANK2 A control loop is used to control the inflow to TANK2, by opening and closing VLV001 The outflow of TANK2 can be varied by VLV002 and PUMP2 or a manual valve Proportional, Integral and Derivative (PID) settings can be changed to control the PV (Process Value) of the level at the SV (Set Value) A disturbance to the control can be created by adjusting the output valve - 26 -
Comments from Customers I am very happy with this course; The course was very informative and a good experience Kallie is the best course facilitator I know. His passion and understanding of the course material is above excellent It is a fantastic venue, very comfortable, thank you for the knowledge you share with us I was impressed by the way the course content was presented, a very pleasant overall course It was great, informative and practical, nice toys to play with What a course, seats were comfortable, food was delicious. Atmosphere was good for learning; Everything was well prepared - 27 -
Yokogawa Training Certificate Ceremony - 28 -
Yokogawa merges its experience and skill sets to maximize efficiency, minimize cost and deliver a superior quality Project. Global Leadership Local Partnership Enduring Commitment Please be a partner in our future Human Capital Development? - 29 -