Bob's Card Models

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Bob's Card Models www.bobscardmodels.com 1

Airbus A300-600ST, "Beluga" The Airbus A300-600ST (Super Transporter) or Beluga is a version of the standard A300-600 wide-body airliner modified to carry aircraft parts and over-sized or awkward cargo. It was officially called the Super Transporter at first, but the name Beluga became popular and has now been officially adopted. History Several major aircraft manufacturers are multinational, and it is not unusual for them to have plants in widely separated locations. Airbus, however, is unique in that it was a consortium formed by the major French, British, German, and Spanish aerospace companies, and the geographic location of Airbus manufacturing is not merely a matter of cost and convenience, it is also a matter of history, national interest and pride. In consequence, each of the Airbus partners makes an entire aircraft section, which needs to be transported to a central location for final assembly. The details vary from one model to another, but the general arrangement is for the wings and landing gear to be made in the UK, the tail and doors in Spain, the fuselage in Germany, and the nose and center-section in France; all being assembled in either Toulouse, France or Hamburg, Germany. Background When Airbus started in 1970, the first few components were delivered by road, but growing production soon necessitated a switch to air transport. From 1972 onwards, a fleet of four highly modified "Super Guppies" took over. These were former Boeing Stratocruisers from the 1940s, converted with custom fuselages and turbine engines to carry large volume loads for the 1960s NASA space program, leading to the jibe that 'every Airbus is delivered on the wings of a Boeing'. As time went by, the Super Guppies grew increasingly unsatisfactory for Airbus's ferrying needs: their age meant that operating expenses were high and ever-increasing, and growing Airbus production required greater capacity. Specifications 2

Measurement A300-600ST Length 56.15 m Span 44.84 m Height 17.24 m Wing area 122.40 m² Fuselage diameter 3.95 m 7.1 m in cargo compartment Weight empty 86 t Maximum take-off weight 155 t Range (40 ton payload) 2,779 km Range (26 ton payload) 4,632 km Engines General Electric CF6-80C2A8 Cargo capacity 47 t Cargo volume 1,210 m³ Cockpit Crew Two Performance Maximum speed: 135 mph (217 km/h) Range: 875 miles (1,408 km) Service ceiling: 13,000 ft (3,963 m) Wing loading: 18 lb/ft² (89 kg/m²) Power/Mass: 0.07 hp/lb (0.11 kw/kg) [Wikipedia] Building Instructions ----------------------------------- The 'Beluga' is basically an adapted Airbus A300, with a bent nose! Initially therefore, the fuselage is formed, and then the adaptation undertaken (mainly the cargo portion). Print all sheets on between 160 and 230g card, except Instructions and Sheet 6 and which should be printed on 80-90g Paper. Always carefully fit parts together before gluing, and make minor adjustments if necessary. The fuselage parts should be rounded using wooden or metal rods, before closing/gluing the form. Bright Green areas must be cut out, BUT only after gluing any folds. The Instructions will tell you when! The Beluga (which is white in colour) is designed in such a way that the lines to be cut are cut on the INSIDE of the piece, so that the black lines are no longer visible in the finished model - apart from the cargo door. Fuselage 1. Cut out parts 1 to 8, round the segments, close and glue each form. 2. Inside part 4, diagonal bulkhead 4A (3x thickness) must be glued in place, as a support for the front wheel... Pierce the hole for the front wheel shaft. The bulkhead 4A is inserted with the aid of 2 toothpicks. The bulkhead must be a loose fit - snip smaller if necessary inserted in the 2 holes, so far as to be just in front of the hole for the front wheel shaft. 3. When the glue of the bulkhead is dry, insert a toothpick through the bottom of the fuselage, through the green hole, and glue in place on the bulkhead. 4. In the front of 4, glue a mass of 8g or more as a counter-weight. 5. Glue the parts together in the following order: 6-7-8, 5-4-3-2-1. 6. Glue assembly 12345 to front of part 6. Note the correct bending of the fuselage 'nose' by using the sketch in Appendix 1 as a template. 7. Round the nose and tail by cutting 1-2mm slits, gluing and forming with the finger. 8. Glue on bulkheads 12A and 12B in place on top of the fuselage. Cargo hold (NB: carefully note front and rear ends of each piece) 6. Cut out and round part 12. 7. Cut all green areas and slits on 12. 8. Glue the cargo hold 12 onto the fuselage, using the slits on the fuselage for inserting/gluing the tabs, and hold in place with elastic bands. It is not necessary to glue 12 to the bulkheads 12A and 12B, as the function of the latter are solely to keep the correct form of 12. If you have difficulty in neatly joining the 2 parts, you can cut narrow strips of paper and gluing over the join to hide the latter. 9. Glue a bead along the join of the cargo hold to the fuselage, and when dry, remove elastic bands. 3

10. Carefully cut out 12C. Apart from the thick lines which marks the cargo door, cut along the inside of each line, so that the final part does not show unwanted black lines. 11. Slightly bend down the 24 small tabs, and round the front, then glue the tabs to the front portion. Glue the rear portion to the middle portion, gluing the portion marked grey underneath the middle portion. 12. Holding the resulting unit rounded as it should be, hold in position and snip off to form, then glue in place on the fuselage and in front of the cargo hold. Wings 9 * 12. Cut out 9, fold tabs, round the upper surface of the wings. 13. Cut the round green point on each wing - later to be used for the vertical shafts of the undercarriage. 14. Cut the slits for the engine supports 23 in the lower left and right wing surfaces, assemble 23 and insert through the wings and glue in place. 15. Glue the engine supports 23 in place, by inserting from inside the wing surface. 16. Close /glue the 2 separate surfaces wing surfaces. 17. Cut off pyramidal portions (green line). 18. Insert the right wing through part 6 further than the correct position, so that the central portion of the wing protrudes through the left-hand side of the fuselage. Glue the left wing on to the protruding portion of the right wing. When dry, position correctly and glue in place. Tailplane * 19. Cut out 10, fold tabs, round the upper surface of the wings, glue 20. Cut off pyramidal portion (green line). 21. Insert through part 7, and glue in place. 22. Cut out fins 11, pass the wingtip tabs through the slitted side of 11, bend back the wingtip tabs, close and glue 11. 23. Add main fin 14. Engines 24. Cut out, round, close/glue parts 15, 16, 18, 19, 22. 25. Glue 15 to 16, then pass 20 from the rear through this assembly to rest glued at the border of the 2 parts. 26. Glue 21 inside 18, roughly halfway inside 18. 27. Insert/glue 19. Inside, insert/glue exhaust 22. 28. Wrap glued 17 around 16, to give the impression of a rounded engine casing, and tuck/glue the ends inside the engine supports 23 (to fit into 23, they will have to be cut shortened and diagonally). Undercarriage, Wheels Front: 29. Cut out and assemble the 2 front wheels 23, glue horizontal shaft 24 between the two wheels. 30. Fold and glue 25 on to the top of the toothpick vertical shaft piercing the fuselage underside, up next to the fuselage, and cut off the remaining visible toothpick. 31. Glue the vertical shaft on to the horizontal shaft between the 2 wheels. 32. Cut toothpick so that total length of toothpick to bottom of wheel is 26-27mm. Before gluing check this distance by checking aircraft fuselage to be parallel to the table. 33. Attach the 2 front wheel compartment doors 26. Main: 34. Cut out, fold and glue the 2x4 wheels 27. 35. Join each of the 2 wheels with a short horizontal wheel shaft 28 36. Join together 2 wheel pairs with a long horizontal wheel shaft 28. 37. To each of the 2 wheel pairs, glue on vertically a vertical toothpick. Cut off the visible portion (ie wood) of the toothpick. 38. Pierce the 2 round holes (green) on the underside of the wing, glue the wheel assemblies in place. 39. Add the diagonal wheel axles 30. Varia 40. Add the 3 aerials 31-2 on top, and 1 underneath the fuselage. 41. Add the 10 stabilisers 32 under the wings in the positions coloured purple, and trim so that 5 mm protrudes behind the trailing edge of the wings. Note: the widths of the lower surfaces of both the wings 9 and tailplane 10 are 98% those of the upper surfaces. Thus, gluing exactly to the tabs results in the proper dihedral of the wings and tailplane. Note: Make sure that the marking 'Top' on the wings and the tailplane are uppermost! ---ooooooo--- 4