Pressure Control Solutions for Laboratory and R&D
You get a built-in technical advisor Process Analytical Labs High purity and corrosive gases are expensive, difficult to handle, and safety is always a concern. And getting accurate pressure control is of the utmost importance in order to avoid issues later on - some of which could even be catastrophic. We are not just another regulator manufacturer. We stand behind a long history of conforming to strict industry standards, including first-in-class safety and quality programs. We have designed our world-class high performing products and developed a technical support group to go beyond the expected. Whether your regulator requirements are part of a larger system or a single-point solution, we use our extensive technical know-how of your application to produce customized solutions. Solution Packages World-class, high performing Oxygen service certification Custom product configurations Fail-safe features Accessories After-sales support Specialized Technologies Non-venting designs Purging ability for keeping process media clean and dry Multiple porting options assembly for central gas supply systems Integrated custom systems Automated pressure control management 1100 2000 Pilot Plants Petrochemical Plant 1700 1700 5800 3400 Power Station 2200 NA4 4700 Oil Refinery/ Gas Processing WEGA-SP 2200 Calibration Labs 2000 1000 Universities Air Separation Units R&D Facilities Just as you are paving the way to new discoveries and advancing technologies, you should expect the same from a partnership with a trusted pressure control advisor. We ll be with you every step of the way. 1 2
solutions Here are popular models designed for use in the demanding Laboratory and R&D environment. We also custom engineer to your specific needs. Point of Use (POU) Pressure regulation that is controlled from another location from where the bulk gas is stored. Often implemented per strict industry safety requirements. A wide range of gases are used such as Nitrogen, Hydrogen, Oxygen, CDA, burnable gases and many more. Carrier and Calibration Gases Pressure control designed for common gases like Nitrogen, Hydrogen and Helium. SERIES NAME 1100 2200 Labo 2 For inert and non-corrosive cylinder gases (Nitrogen, CO 2 & Argon) Self-venting design, vents to atmosphere Non-venting design available and lightweight single-stage design or flush mountable, multiple porting options POU drops High purity calibration & process gases 3000 psig or less in intermittent use Glove box purge gas Long-standing field-proven design - compact and ergonomic mized dead volume due to integrated valve and regulator design Durable wall mounting bracket Configure with many integrated accessories POU applications and calibration gases SST Body: 10,000 psig 690 bar Brass Body: 6000 psig 414 bar 400 or 3500 psig 27 or 241 bar 580 psig 40 bar 0-500, 0-800, 10-1500, 25-4000, 50-6000 psig 0-34.5, 0-55.2, 0.69-103, 1-172, 3.4-414 bar 0-25, 0-50, 0-100, 0-250, 0-500 psig 0-1.7, 0-3.4, 0-6.9, 0-17.2, 0-34.5 bar 22, 55, 145 psig 1.5, 4, 10 bar SERIES NAME 3400 Manifold/ Changeover Dual-stage design eliminates supply pressure effect mountable (with optional mount nuts) High purity cylinder gases 3000 psig / 200 bar or less in continuous use such as carrier gases 4350 psig / 300 bar available Provides continuous flow of gas to the analyzer or process mized internal volume and reduced leak paths, wall mounted design Automatically switches from depleted to stand-by cylinder supply (central gas supply) Purging ability with inert gas or process gas Dual-stage available Suitable for ECD (Electron Capture Detector) applications Available for Food and Pharma applications (FDA approved) 3500 psig 241 bar 4350 psig 300 bar 0-25, 0-50, 0-100, 0-150, 0-250 psig 0-1.7, 0-3.4, 0-6.9, 0-10.3, 0-17.2 bar 0-145, 0-290 psig 0-10, 0-20 bar 1, 2, 3 Economical yet high performing line of single and dualstage regulators Configurable with gauges, cylinder connections and outlet valves 4500 psig 310 bar 15, 25, 50, 125, 250 psig 1.0, 1.7, 3.4, 8.6, 17.2 bar NA4 Changeover See how it works! Provides continuous flow of gas to the analyzer or process Automatically switches from depleted to stand-by cylinder supply (up to 16) Wall mounted design 3000 psig 207 bar 0-30, 0-60, 0-100, 0-150, 0-200, 0-300, 0-500, 0-750, 0-1000, 0-1500 psig 0-2.1, 0-4.1, 0-6.9, 0-10.3, 0-13.8, 0-20.7, 0-34.5, 0-51.7, 0-68.9, 0-103 bar Cylinder Pressure Control Pressure regulation that requires robust handling of corrosive and non-corrosive gases. SERIES NAME WEGA-SP Reduces high pressure gases in storage cylinders to a low operating pressure Integrated relief valve for low internal gas volume Modular compact and lightweight design for versatility Dual-stage available for constant outlet pressure at decreasing inlet pressure Positive seal = tied diaphragm for extended regulator cycle life in corrosive gas applications Reduces consumption of expensive calibration gases design without extra fittings for improved leak integrity and purge valve in one body 2900 or 4350 psig 200 or 300 bar 2900 psig 200 bar Single-Stage: 7.3-58, 14.5-145, 29-290 psig 0.50-4, 1-100, 2-20 bar Dual-Stage: 1.5-22, 7.3-58, 14.5-145 psig.10-1.5,.50-4, 1-10 bar 7.3-22, 7.3-58, 14.5-102, 14.5-145 psig 0.50-1.5, 0.5-4, 1-7, 1-10 bar Reactor Gases Pressure control solutions designed to handle higher pressures and temperature. For constant process pressure in devices like autoclaves, reaction vessels and furnaces. Broad range of sealing materials available (e.g. applications with super critical fluids and explosive decompression). SERIES NAME 2000 1700 Back Pressure Self-venting - including uniquely captured venting design with segregated vent port Suitable for high pressure flammable gases and liquids Available in spring-loaded, dome-loaded or air actuated Gases or liquids Suitable for high pressure, high temperature gases Brass Body: 6000 psig 413 bar SST Body: 10,000 psig / 690 bar SST Body (Spring, Air Load): 15,000 psig / 1034 bar 200-10,000, 50-6000, 25-4000, 15-2500, 10-1500, 5-800, 5-500 psig 14-690, 3.4-413, 1.7-275, 1-172, 0.7-103, 0.35-55, 0.35-35 bar Controlled Pressure Ranges: 5-500, 5-800, 10-1500, 15-2500, 25-4000, 50-6000, 200-10,000 psig 0.35-34.5, 0.35-55.2, 0.69-103, 1.03-172, 1.72-276, 3.45-414, 13.8-689 bar 3 4
When accuracy really counts Remote control is vital for those applications in hazardous testing environments like burst and proof testing. For applications requiring extreme pressure control accuracy, data acquisition and/or remote pressure control, the Series electropneumatic controller offers a closed-loop pressure control solution that incorporates automation and delivers accurate results every time. Regardless of changing conditions, flow/no-flow, temperature changes, chemical reactions and other factors, the will constantly monitor the actual pressure and maintain pressure within ± 0.1% of feedback ER5050 ATEX Explosion Proof is certified to DEKRA/CENELEC and CE, ideal for use in hazardous locations is compatible with a wide range of regulators making it suitable for many types of applications Comprehensive tuning software included at no charge Exhaust Pneumatic Supply 80-110 psig 5.5-7.5 bar P1 15,000 psig / 1034 bar with 2000 A regulator Vent Feedback signal comes from a transducer in controlled pressure line P2 8000 psig / 551 bar Setpoint signal comes from a computer, PLC or potentiometer Series Pressure to be controlled A typical closed-loop pressure control application Support you can count on Pre- and post-sale technical support, certifications and failsafe features help ensure you are getting the right solution for your application. We also offer a wide range of accessories to complete your pressure control needs. SAFEGUARDS Certifications Emergency/Warning Systems Flashback Flame Arrestors Dangers with Oxygen continue to be underestimated in all applications in all industries. Components and systems designed not considering the challenges of Oxygen as their controlled media can be costly, up to and including loss of life. regulators which are designed for Oxygen service, meet the following stringent requirements. EN ISO 2503 or EN ISO 729, ASTM G175 Phase 1 ASTM G175 Phase 2 Safeguard your central supply system by installing warning systems before a catastrophic event can occur. The Emergency Switch-off System acts as an electrical operated quick shut-off for main pipe systems, flow pipe systems or room pipe systems. All gas supplies will be stopped at the feeding points. A complete fail-safe warning system when used in combination with a control box and gas warning system. The Gas Failure Warning System is used in combination with a cylinder station in order to avoid a complete discharge of the cylinder which may cause an interruption in the process. Includes a signal box (Series SK), pressure switches or contact gauges and electrical wiring. The warning signal is initiated by an integrated horn, lights or an additional external indicator. Protect your system by preventing the entry of air or oxygen into the distribution line or cylinders. Available for H 2, O 2, Air and Acetylene. See Point-of-Use Accessories in the product catalog for more information. ER5K Kits are pre-configured with all the necessary components on a panel or closed assembly providing easier installation and faster start-up. ACCESSORIES / REPAIR KITS WEGA Accessories Gauges Fittings/Connections/Hoses/ Mounting Equipment Includes gauges, needle and diaphragm metering valves and repair kits specific to the WEGA product line Ideal for corrosive gases See WEGA Accessories in the product catalog for more information Standard and specialized gauges are available for any application Oxygen to EN562 Safety gauges with solenoid and inductive contact to DIN 16005 To complete your solution, we offer a range of accessories to fit your system requirements so you don t need to search anywhere else. Offerings vary by world area - check with your local sales office for availability. The brand of pressure controls are designed and manufactured in a wide range of standard and custom engineered solutions for a diverse world market. Market application know-how includes Aerospace & Defense, Alternative Fuels, Diving & Life Support, Laboratory & Research, Life Sciences, Medical, Oil & Gas and Microelectronics to name just a few. Close collaboration between worldwide design and manufacturing groups ensure the usage of state-of-the-art production technologies to provide the innovation and highest quality product that customers have come to expect. distributor support centers are located in most major cities worldwide. More than 100 locations provide application assistance and quality product. To find a distributor or sales office location near you, visit www.tescom.com and click on Where to Buy. 5 6
The contents of this publication are presented for information purposes only, and while effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available on request. We reserve the right to modify or improve the designs or specifications of our products at any time without notice. Emerson Process Management Technologies, Inc. Americas 12616 Industrial Boulevard Elk River, Minnesota 55330-2445 USA T: +1 800 447 1250 T: +1 763 241 3238 F: +1 763 241 3224 E: na.tescom@emerson.com Continental Europe An der Trave 23-25 23923 Selmsdorf, Germany T: +49 38823 31 287 F: +49 38823 31 140 E: eu.tescom@emerson.com Asia-Pacific 3/F, Building #2 No. 1277, Xin Jin Qiao Road Jinqiao E.P.Z Pudong Shanghai, 201206 China T: +86 21 2892 9000 F: +86 21 2892 9001 E: ap.tescom@emerson.com Middle East and Africa Emerson FZE P.O. Box 17033 Jebel Ali Free Zone-South (Zone 2) Dubai, United Arab Emirates T: +971 4 811 8443 F: +971 4 811 8987 E: mea.tescom@emerson.com UK & Ireland Brandon House 23-25 Brandon Street Hamilton, ML3 6DA South Lanarkshire United Kingdom T: +44 1698 424 254 F: +44 1698 459 299 E: uk.tescom@emerson.com For further information visit www.tescom.com DBROC2096X012 2015 Emerson Process Management Technologies, Inc. All rights reserved. 9/15. Tescom, Emerson Process Management, and the Emerson Process Management design are marks of one of the Emerson Process Management group of companies. All other marks are the property of their respective owners.