Operatig istructios IS-10, IS-11 Pressure Trasmitter for hazardous areas Itrisically Safe USA GB 2454803.04 GB 02/2005 WIKA Istrumet Corporatio 1000 Wiegad Boulevard Lawreceville, GA 30043 Phoe (770) 513 8200 Fax (770) 338 5118 E-Mail ifo@wika.com www.wika.com IS-10 IS-11
Operatig istructios IS-10, IS-11 Pressure trasmitter for hazardous areas Istrisically Safe 2454803.04 GB 02/2005 WIKA Istrumet Corporatio 1000 Wiegad Boulevard Lawreceville, GA 30043 Phoe (770) 513 8200 ax (770) 338 5118 E-Mail ifo@wika.com www.wika.com IS-10 IS-11
Cotets / 1. Importat details for your iformatio USA 1. Importat details for your iformatio / 2. A quick overview for you USA Page Curret terms ad coditios apply. Use of the product i accordace with the iteded use IS-1S : 1. Importat details for your iformatio 3 Details are available o Use the itrisically safe pressure trasmitter for pressure measuremet i hazardous areas. 2. A quick overview for you 3 www.wika.com Certificate M/CSA approval ratigs: 3. Abbreviatios, sigs ad symbols 4 Itrisically Safe with etity approval for Class I, II ad III Divisio 1, Groups A, B, C, D, E,, G ad Class I, Zoe 0, AEx ia IIC 4. uctio ad accessories 4-5 Dust-igitioproof for Class II ad III, Divisio 1, Groups E,, ad G 5. or your safety 5-6 No-icedive for Class I Divisio 2 Groups A, B, C ad D 6. Packagig 6 M stadards accordig to MRC 3600, 3610, 3611, 3810 (icludig 7. Startig, operatio 7-11 supplemet #1), ISA-S12.0.01, IEC60529 (icludig amedmet #1) 8. Maiteace, spare parts 12 CSA Stadard C22.2 No. 0-M1991 / 94-M1991 / 142-M1987 / 157-M1992 UL 50, Eleveth Editio / UL 508, Seveteeth Editio / UL 913, ifth Editio 9. Trouble shootig 13 10. Storage, disposal 14 11. Cotrol drawig m, CSA 15 WIKA Global 1. Importat details for your iformatio Read these operatig istructios before istallig ad startig the pressure trasmitter. Keep the operatig istructios i a place that is accessible to all users at ay time. The followig istallatio ad operatig istructios have bee compiled by us with great care but it is ot feasible to take all possible applicatios ito cosideratio. These istallatio ad operatio istructios should meet the eeds of most pressure measuremet applicatios. If questios remai regardig a specific applicatio, you ca obtai further iformatio (data sheets, istructios, etc.) via our Iteret address (www.wika.com/www.wika.de) or cotact WIKA for additioal techical support (see sectio7 Startig, Operatio / urther iformatio). The product data sheet is desigated as APE IS-10. WIKA pressure trasmitters are carefully desiged ad maufactured usig state-of-the-art techology. Every compoet udergoes strict quality ispectio before assembly ad each istrumet is fully tested prior to shipmet. 2 WIKA Operatig istructios IS-1 S Kowledge required Istall ad start the pressure trasmitter oly if you are familiar with the relevat regulatios ad directives of your coutry ad if you have the qualificatio required. You have to be acquaited with NEC. Depedig o the operatig coditios of your applicatio you have to have the correspodig kowledge, e.g. of aggressive media. 2. A quick overview for you If you wat to get a quick overview, read Chapters 3, 5, 7 ad 10. There you will get some short safety istructios ad importat iformatio o your product ad its startig. Read these chapters i ay case. Get some more detailed iformatio o this product i Chapters 4 uctio ad accessories ad 6 Packagig. Read Chapter 8 for Maiteace. I the case of failures please refer to Chapter 9. WIKA Operatig istructios IS-1 S 3
3. Abbreviatios, sigs ad symbols / 4. uctio ad accessories USA 4. uctio ad accessories / 5. or your safety USA 3. Abbreviatios, sigs ad symbols uctio Potetial dager of life or of With the pressure trasmitter you measure the pressure of your applicatio, which is trasformed severe ijuries. ito a electric sigal. This electric sigal chages i proportio to the pressure ad! Warig Warig Cautio 2-wire UB+/Sig+ OV/Sig- CSA M Potetial dager of life or of severe ijuries due to catapultig parts. Potetial dager of burs due to hot surfaces. Notice, importat iformatio, malfuctio. Power supply Load (e.g. display) With a lie trasformer you realise the madatory galvaic isolatio of the voltage ad curret supply betwee hazardous ad o-hazardous areas ad esure the safety coectio data. Two coectio lies are iteded for the voltage supply. The supply curret is the measuremet sigal. Positive supply / measuremet coectio Negative supply / measuremet coectio Caadia Stadard Associatio actory Mutual or use i hazardous areas a certificate cofirmig the type ad examiatio i accordace with the atioal regulatios must be available for all compoets of the electrical equipmet. I North America the regulatios are worked out ad examiatios are carried out by M ad other authorities. I Caada the regulatios are worked out ad examiatios are carried out by CSA ad other authorities. 4. uctio ad accessories IS-10: Stadard pressure coectio (itrisically safe). IS-11: Pressure coectio with flush diaphragm (itrisically safe) for highly viscous or solids etraied media which might clog the pressure port. 4 WIKA Operatig istructios IS-1 S ca be evaluated correspodigly. Accessories or details about the accessories, please refer to WIKA s price list, WIKA s product catalog o CD or WIKA s web site www.wika.de. Please refer to our data sheet Pressure gauge sealig washers AM 09.08 i WIKA s product catalog Pressure ad Temperature Measuremet or our web site www.wika.de for details about sealig washers. 5. or your safety! Warig Select the appropriate pressure trasmitter with regard to scale rage, performace ad specific measuremet coditios prior to istallig ad startig the istrumet. Observe the relevat atioal regulatios (e.g.: NEC, CEC) ad observe the applicable stadards ad directives for special applicatios (e.g. with dagerous media such as oxyge, acetylee, flammable gases or liquids ad toxic gases or liquids ad with refrigeratio plats or compressors). If you do ot observe the appropriate regulatios, serious ijuries ad/or damage ca occur! Ope pressure coectios oly after the system is without pressure! Observe the overpressure safety of the respective pressure rage! Observe the ambiet ad workig coditios outlied i sectio 7 Techical data. Esure that the pressure trasmitter is oly operated i accordace with the provisios, i.e. as described i the followig istructios. Do ot iterfere with or chage the pressure trasmitter i ay other way tha described i these operatig istructios. Remove the pressure trasmitter from service ad mark it to prevet it from beig used agai accidetally, if it becomes damaged (e. g. body tube, process coectio, electrical coectio or wirig) or usafe for operatio. WIKA Operatig istructios IS-1 S 5
5. or your safety / 6. Packagig USA Special advice for hazardous eviromets! Warig! Take precautios with regard to remaiig media i removed pressure trasmitter. Remaiig media i the pressure port may be hazardous or Warig toxic! Have repairs performed by the maufacturer oly. Cosider the details give i the respective specificatios for explosio hazard use of the coutry cocered (e.g.: NEC, CEC). If you do ot observe these stipulatios, serious ijuries ad/or damage ca occur. The electrical coectio provided o the trasmitter should be used as origially supplied ad ot bypassed or modified (other tha cable or wire legth where appropriate). Improper istallatio or modificatio of the electrical coectio will void the itrisically safe hazardous area approval ratig. Protect the diaphragm agaist ay cotact with abrasive substaces ad pressure peaks ad do ot touch it with tools. If you damage the diaphragm, o itrisic safety ca be guarateed ( M, CSA)! 6. Packagig Ispect the pressure trasmitter for possible damage durig trasportatio. Should there be ay obvious damage, iform the trasport compay ad WIKA without delay. Keep the packagig, as it offers optimal protectio durig trasportatio (e.g. chagig istallatio locatio, shipmet for repair). I order to protect the diaphragm, the pressure coectio of the istrumet IS-11 is provided with a special protectio cap. Remove this protectio cap oly just before istallig the pressure trasmitter i order to prevet ay damage to the diaphragm. Mout the protectio cap whe removig ad trasportig the istrumet. 6 WIKA Operatig istructios IS-1 S 7. Startig, operatio USA 7. Startig, operatio Has everythig bee supplied? Check the scope of supply: Completely assembled pressure trasmitters; with flush versio IS-11 icludig pre-assembled sealigs ad protectio cap. Required tools: wrech (flats 27or 41), screw driver Diaphragm test for your safety It is ecessary that before startig the pressure trasmitter you test the diaphragm, as this is a safety-relevat compoet. Pay attetio to ay liquid leakig out, for this poits to a diaphragm damage.! Check the diaphragm visually for ay damage. Warig Use the pressure trasmitter oly if the diaphragm is udamaged. Use the pressure trasmitter oly if it is i a faultless coditio as far as the safety-relevat features are cocered. Istallatio Remove the protectio cap oly just before istallatio ad absolutely avoid ay damage to the diaphragm durig istallatio as well. Esure that the cable diameter you select fits to the cable glad of the coector. Esure that the cable glad of the mouted coector is positioed correctly ad that the sealigs are available ad udamaged. Tighte the threaded coectio ad check the correct positio of the sealigs i order to esure the igress protectio. Whe moutig the istrumet, esure that the sealig faces of the istrumet ad the measurig poit are clea ad udamaged. Screw i or uscrew the istrumet oly via the flats usig a suitable tool ad ad the prescribed torque. Do ot use the case as workig surface for screwig i or uscrewig the istrumet. Whe screwig the trasmitter i, esure that the threads are ot jammed. WIKA Operatig istructios IS-1 S 7
7. Startig, operatio USA Product label Specificatio max. 50 Nm or tapped holes ad weldig sockets please see Techical Iformatio IN 00.14 for dowload at www.wika.de - Service 8 WIKA Operatig istructios IS-1 S P # S # Model IS-10 / IS-11 Coded maufacture date Sigal Power Supply Product No. Order code Serial No. PIN assigmet Supply Voltage ad output DC V 10... 30 Output ad load limitatio ma 4... 20 R A [Ohm] < U B [V] 10 V / 0.02 A Power cosumptio 4... 20 ma, 2-wire ma maximum 30 Etity parameters Maximum iput voltage Vmax DC V 30 Maximum iput curret Imax ma 100 Maximum power iput Pi Watt 1 Iteral capacitace Ci F 22 With optioal cable Ci F 22 + 0.06 per foot Iductivity Li mh 0.1 With optioal cable Li mh 0.1 + 0.61 per foot At ambiet temperature T4 85 C T5 70 C T6 60 C 7. Startig, operatio USA Specificatio Model IS-10 / IS-11 Accuracy % of spa < 0.25 (BFSL) Repeatability % of spa < 0.05 Hysteresis % of spa < 0.1 1 year stability % of spa < 0.2 (uder referece coditios) Wirig Igress protectio per IEC 60529 (The igress protectio classes specified oly apply while the pressure trasmitter is coected with cotact boxes that provide the correspodig igress protectio). Please make sure that the eds of cables with flyig leads do ot allow ay igress of moisture. If o lie trasformer, itrisically power supply ecessary. lyig leads, coductor cross sectio up to max. 0.5 mm ²/AWG 20 with ed splices, coductor outer diameter 6.8 mm, IP67 / zero/spa ot adjustable, IP68 / zero/spa adjustable, IP68 No hazardous area Hazardous (classified) area WIKA Operatig istructios IS-1 S brow gree scree / case L-Coector, DIN EN 175301-803, orm A, for coductor cross sectio up to max. 1.5 mm², coductor outer diameter 6 to 8 mm (ship approval: 10 to 14 mm), IP 65 No hazardous area Bayoet-coector, IP 67 No hazardous area Hazardous (classified) area Hazardous (classified) area 9
7. Startig, operatio USA uctioal test Ope pressure coectios oly after the system is without pressure! Observe the ambiet ad workig coditios outlied i sectio 7 Techical Warig data. Observe the overpressure safety of the respective pressure rage! Cautio Whe touchig the pressure trasmitter, keep i mid that the surfaces of the istrumet compoets might get hot durig operatio. The output sigal must be proportioal to the pressure. If ot, this might poit to a damage of the diaphragm. I that case refer to chapter 9 Troubleshootig. 7. Startig, operatio USA Wirig Sealig Clampig ut Electroic board Sealig B Adjustmet of zero poit / spa (oly for pressure trasmitter with clampig ut) Ope the pressure trasmitter by detachig the clampig ut (see ig. A ) Adjust the zero poit (Z) i pressurelessstate (see ig. B ) by geeratig the lower limit of the pressure rage ad adjustig the zero offset. Adjust the spa (S) usig a pressure stadard with adequate accuracy by geeratig the higher limit of the pressure rage ad adjustig the spa. Pressure stadard with adequate accuracy meas with a accuracy that is at least 3x moreaccurate tha the accuracy idicated for the istrumet. Check the zero poit. If the zero poit is icorrect, repeat procedure as required. Close the pressure trasmitter carefully. Make sure that the sealigs are ot damaged ad check their correct positio i order to esure the igress protectio. Recommeded recalibratio cycle: 1 year IS-10 ad IS-11 pressure trasmitters iclude user accessible iteral zero ad spa adjustmet potetiometers. If calibratio is required follow the calibratio procedure below. Be sure to follow all hazardous area safety regulatios whe servicig itrisically safe istrumets. 10 WIKA Operatig istructios IS-1 S A Case with pressure coectio WIKA Operatig istructios IS-1 S S = Spa Z = Zero Calibratio of IS-10 ad IS-11 pressure trasmitters (whe supplied with a removable clampig ut) Remove the electrical coectio if preset ad clampig ut. Carefully pull the coector plate or wire coector assembly away from the trasmitter body. Attach a meter ad power supply to the coector plate, beig sure to observe the correct polarity. or gauge rages the zero potetiometer ca be adjusted to produce a ull output whe o pressure is applied Spa adjustmet requires the use of a referece pressure source. Compoud ad absolute pressure rages require a vacuum ad pressure source. Whe calibratio is complete, reassemble coector or cable, takig care ot to pich the wires betwee the case ad coector plate or retaiig rig. or further iformatio (770) 513 8200 11
8. Maiteace, spare parts USA 8. Maiteace, spare parts WIKA pressure trasmitters require o maiteace! Ope pressure coectios oly after the system is without pressure! Warig! Warig Take precautios with regard to remaiig media i removed pressure trasmitters. Remaiig media i the pressure port may be hazardous or toxic! Remove the pressure trasmitter from service ad mark it to prevet it from beig used agai accidetally, if it becomes damaged or usafe for operatio. Have repairs performed by the maufacturer oly. Do ot isert ay poited or hard objects ito the pressure port for cleaig to prevet damage to the diaphragm of the pressure coectio. Spare parts or spare part details refer to our curret stock price list, the CD catalog or cotact our sales departmet. 12 WIKA Operatig istructios IS-1 S 9. Trouble shootig USA 9. Trouble shootig Problem Possible cause Remedy No output Power supply failure Check power supply Ope wirig Check cotiuity Wirig reversed Correct polarity No pressure or port blocked Check pressure port Trasmitter failure due to wrog Supply voltage or power surge Replace trasmitter Output steady as pressure Pressure port blocked Check pressure port chages Trasmitter over-pressurized Replace trasmitter Trasmitter failure due to wrog supply voltage or power surge Replace Trasmitter Full spa output low Supply voltage too low Check supply voltage Load impedace too high or too low Adjust load or supply voltage Trasmitter over-pressurized Recalibrate Trasmitter Replace Trasmitter * ) Zero sigal too low or too high Trasmitter over-pressurized Recalibrate Trasmitter Replace Trasmitter * ) No-liear output Trasmitter over-pressurized Replace Trasmitter *) For trasmitters with o accessible adjustmet potetiometers, or istrumets that caot be recalibrated usig the zero ad spa potetiometers, adjustig the cotroller or display device ca usually compesate for small chages or drifts i the output sigal.test the system for proper operatio after adjustmets are made. A excessive chage i the output sigal that caot be corrected by calibratio idicates possible trasmitter damage. This may cause the output to be o-liear, requirig trasmitter replacemet. If the problem persists, cotact our sales departmet. USA, Caada If the problem cotiues, cotact WIKA or a authorized aget for assistace. If the pressure trasmitter must be retured obtai a RMA (retur material authorizatio) umber ad shippig istructios from the place of purchase. Be sure to iclude detailed iformatio about the problem. Pressure trasmitters received by WIKA without a valid RMA umber will ot be accepted. WIKA Operatig istructios IS-1 S 13
10. Storage, disposal USA 10. Storage, disposal Whe storig or disposig of the pressure trasmitter, take precautios with! regard to remaiig media i removed pressure trasmitters. Remaiig media i Warig the pressure port may be hazardous or toxic! Storage Mout the protectio cap whe storig the pressure trasmitter i order to prevet ay damage to the diaphragm. Disposal Dispose of istrumet compoets ad packagig materials i accordace with the respective waste treatmet ad disposal regulatios of the regio or coutry to which the istrumet is supplied. WIKA reserves the right to alter these techical specificatios. 14 WIKA Operatig istructios IS-1 S 11. Cotrol drawig USA 11. Cotrol Drawig ( M, CSA) Cotrol drawig S-No. 2323880.03 Hazardous (Classified) Locatio Nohazardous Locatio Class I, Zoe 0, Group IIC Class I, Divisio 1, Groups A, B, C ad D Class II, Divisio 1, Groups E, ad G Class III (Note 2) IS-10, IS-11, IL-10, IS-20, IS-21 Associated Apparatus (Note 5) Cotrol Equipmet (Note 6) (Note 3) (Note 7) Etity Parameters: Vmax = 30 V, Imax = 100 ma at Tamb < 85 C, Imax = 87 ma at Tamb > 85 C, Pi W Ci = 22 ( lyig Leads: + 0.2 /m), Li = 0.1 mh ( lyig Leads: + 2 µh/m) Notes: 1. The Istrisic Safety Etity cocept allows the itercoectio of two M Approved Itrisically safe devices with etity parameters ot specifically examied i combiatio as a system whe: Uo or Voc or Vt < Vmax, lo or Isc or It < Imax, Ca or Co > Ci + Ccable, La or Lo > Li + Lcable, Po < Pi. 2. Dust-tight coduit seal must be used whe istalled i Class II ad Class III eviromets. 3. Cotrol equipmet coected to the Associated Apparatus must ot use or geerate more tha 250 Vrms or Vdc. 4. Istallatio should be i accordace with ANSI/ISA RP 12.6 Istallatio of Itrisically Safe Systems for Hazardous (Classified) Locatios ad the Natioal Electrical Code (ANSI/N PA70) Sectios 504 ad 505. 5. The cofiguratio of Associated Apparatus must be actory Mutual Approved uder Etity Cocept (istrisically power supply or zeer barrier). 6. Associated Apparatus maufacturer s istallatio drawig must be followed whe istallig this equipmet. 7. The IS-10, IS-11, IL-10, IS-20 ad IS-21 Series are Approved for Class 1, Zoe 0, applicatios. If coectig AEx [ib] Associated Apparatus or AEx ib I.S. Apparatus to the IS-10, IS-11, IL-10, IS-20, IS-21 Series the I.S. circuit is oly suitable for Class I, Zoe 1, or Class I, Zoe 2, ad is ot suitable for Class I, Zoe 0 or Class 1, Divisio 1 Hazardous (Classified) Locatios. 8. No revisio to drawig without prior actory Mutual Research Approval. WIKA Operatig istructios IS-1 S 15
WIKA Global Argetia WIKA Argetia S.A. Tel.: (+54) 11/47 30 18 00 E-Mail: ifo@wika.com.ar Australia WIKA Australia Pty. Ltd. Tel.: (+61) 2-88 45 52 22 E-Mail: sales@wika.com.au Austria WIKA-Messgerätevertrieb Ursula Wiegad GmbH & Co. KG Tel.: (+43) 1/8 69 16 31 E-Mail: ifo@wika.at Beelux WIKA Beelux Netherlads Tel.: (+31) 4 75/53 55 00 E-Mail: ifo@wika.l Brazil WIKA do Brasil Idustria e Comercio Ltda Tel.: (+55) 15-32 66 16 55 E-Mail: vedas@wika.com.br Caada WIKA Istrumets Ltd. Tel: (+1) 780/463-7035 E-Mail: ifo@wika.ca Chia WIKA Alexader Wiegad GmbH Co. KG Shaghai Represetative Office Tel.: (+86) 21 53 85 25 72 E-Mail: wikash@olie.sh.c ilad WIKA ilad Oy Tel.: (+358) 9/6 82 49 20 E-Mail: wika@wika.fi race WIKA Istrumets s.a.r.l. Tel.: (+33) 1/34 30 84 84 E-Mail: ifo@wika.fr Germay WIKA Alexader Wiegad GmbH Co. KG Tel.: (+49) 93 72/13 20 E-Mail: ifo@wika.de Idia WIKA Istrumets Idia Pvt. Ltd. Tel.: (+91) 20/ 27 05 29 01 E-Mail: sales@wika.co.i Italy WIKA Italiaa S.r.l. Tel.: (+39) 02/9 39 70 01 E-Mail: ifo@wika.it Japa WIKA JAPAN K. K. Tel.: (+81) 3/54 39-66 73 E-Mail: t-shimae@wika.co.jp Kazakhsta TOO WIKA Kazakhsta Tel.: (+7) 32 72/33 08 48 E-Mail: wika-kazakhsta@ursat.kz Korea WIKA Korea Ltd. Tel.: (+82) 2/8 69 05 05 E-Mail: ifo@wika.co.kr Malaysia WIKA Istrumetatio (M) Sd. Bhd. Tel. (+603) 56 36/88 58 E-Mail: ifo@wika.com.my Polad Kujawska abryka Maometrow K M S.A. Tel.: (+48) 54 23 13 84 1 E-Mail: gawel@maometry.com.pl Russia ZAO WIKA MERA Tel.: (+7) 095-786 21 25 E-Mail: ifo@wika.ru Serbia ad WIKA Mera Tehika d.o.o. Moteegro Tel.: (+381) 11 2763 722 E-Mail: ifo@wika.co.yu Sigapore WIKA Istrumetatio PTE. LTD. Tel.: (+65) 68 44 55 06 ifo@wika.com.sg South Africa WIKA Istrumets (Pty.) Ltd. Tel.: (+27) 11/6 21 00 00 E-Mail: sales@wika.co.za Spai Istrumetos WIKA S.A. Tel.: (+34) 902 902 577 E-Mail: ifo@wika.es Switzerlad Maometer AG Tel.: (+41) 41/9 19 72 72 E-Mail: ifo@maometer.ch Taiwa WIKA Istrumetatio Taiwa Ltd. Tel.: (+886) 34 20 60 52 E-Mail: ifo@wika.com.tw Ukraie WIKA Pribor GmbH Tel./ ax.: +38 (0622) 63-14-52 e-mail: ifo@wika.doetsk.ua Uited Arab WIKA Middle East ZE Emirates Tel.: (+971) 4/883 90 90 E-Mail: wikame@emirates.et.ae Uited Kigdom WIKA Istrumets Limited Tel.: (+44) 2 08/7 63 60 00 E-Mail: ifo@wika.co.uk U.S.A. WIKA Istrumet Corporatio Tel.: (+1) 770 / 5 13 82 00 E-Mail: ifo@wika.com www.wika.com