Change from one to two columns Data Sheet DS/FEP61-EN Rev. A ProcessMaster FEP61 Electromagnetic flowmeter The new flowmeter: The first choice for all industrial standard applications. Measurement made easy ABB common look and feel Easy Set-up function Simple and intuitive configuration Through-the-glass configuration with capacitive switches Backlit, rotatable LCD display Configurable display pages SensorApplicationMemory Secure storage of calibration and application specific data Quick change-out of transmitter without reprogramming Verification und Online Diagnostic Easy to check based on Fingerprint Technology - the reference signature of the device Service Interval Monitoring. Message at end of service interval Function and Simulation routines for all outputs Easy-to-understand diagnostic messages Continuous monitoring of sensor and transmitter integrity and process conditions Text in help menu in response to diagnostic results for fast and efficient error handling One single transmitter fits all design types Integral mount design or remote mount design With or without LCD display Universal wide-range power supply Easily customizable output signals Analog current output Two fully configurable digital outputs Robust sensor design for rough environmental conditions Real-world proven Hermetically sealed flow sensor Optimal Protection against Condensation, vibration and corrosion Ideally suited for industrial standard applications Industry optimized liner materials, resistant to abrasion, long-lasting Wide range of electrode materials, corrosion resistant for longest service life Simplified Spare Parts Handling Common transmitter electronic results in significant cost reduction Simplified stock keeping
Change from two to one column ProcessMaster FEP61 Electromagnetic flowmeter The Company ABB is an established world force in the design and manufacture of instrumentation for industrial process control, flow measurement, gas and liquid analysis and environmental applications. As a world leader in process automation technology our worldwide presence, comprehensive service and application oriented know-how make ABB a leading supplier of flow measurement products. Introduction Setting the standard for the process industry ProcessMaster is designed specifically to meet the increased requirements on advanced flowmeters. The modular design concept offers flexibility, cost-saving operation and reliability whilst providing a long service life and exceptionally low maintenance. Advanced diagnostic functions The device monitors its integrity and operability continuously. When limits are exceeded, a corresponding alarm is flagged. Critical states are recognized at an early stage allowing to take appropriate measures. As a result, productivity is increased and downtimes are avoided. The status messages are classified in accordance with the NAMUR recommendations. In the event of an error, clear text messages appear on the display considerably simplifying and accelerating the troubleshooting procedure. The gives maximum safety for the process. Intuitive, convenient navigation The user-friendly interface allows quick and simple data entry for all process parameters. Easy Set-up guides the operator step by step through the menu to set parameters as fast as possible. During configuration, the limit of each parameter is indicated on the display and invalid configurations rejected. Universal transmitter - powerful and flexible All product versions utilize a common electronic to lower inventory costs and spare parts. This same cartridge can be deployed in integral and remote installations and features current, status and pulsed outputs. The backlit, graphical display can be easily rotated through 27 allowing field teams to customize the display that best fits their needs. TTG (Through-the-glass) operation allows local operator interface to input short, quick data for all user specific parameters. The universal ABB Human Machine Interface (HMI) simplifies operation, maintenance and training; thereby reducing cost of ownership and providing one common user experience. 2 DS/FEP61-EN Rev. A ProcessMaster FEP61
Overview models Flowmeter sensor Integral mount design Remote mount design 1 FEP611 2 FEP611 1 FEP612 2 FEP612 3 FET612 Fig. 1: Designs 1 Flowmeter sensor, Design Level A (DN 3 2) 2 Flowmeter sensor, Design Level B (DN 25 6) 3 Remote transmitter G121 Flowmeter sensor Model Housing Measuring accuracy for liquids Permissible measuring medium ProcessMaster FEP611, FEP612 Integral mount design, remote mount design.5 % of measured value -25... 13 C (-13... 266 F) temperature T medium Minimum conductivity > 2 μs/cm (2 μs/cm for demineralized water) Nominal pressure rating PN 1 4; ASME CL 15, 3; JIS 1K Nominal diameter DN 3... 2 (1/1... 8 ) Process connection Flange 1) according to DIN, ASME, JIS Process connection material Steel, cast iron, stainless steel Liner material Hard rubber (DN 15... 2), soft rubber (DN 5... 2), PTFE (DN 1... 6), PFA (DN 3... 2), ETFE (DN 25... 6) Electrode material Stainless steel, Hastelloy B, Hastelloy C, platinum-iridium, tantalum, titanium IP rating Integral mount design: IP 65 / IP 67 Remote mount design: IP 65 / IP 67 / IP 68 (sensor only) Approvals Pressure Equipment Directive 214/68/EU CRN (Canadian Reg.Number) Further approvals Conformity assessment in accordance with category III, fluid group 1 On request At www.abb.com/flow or on request. 1) For information on flange thicknesses, see the chapter "Dimensions" on page 17. ProcessMaster FEP61 DS/FEP61-EN Rev. A 3
ProcessMaster FEP61 Electromagnetic flowmeter Transmitter Model FET612 Housing Integral mount design (see Fig. 1), remote mount design. IP rating IP 65 / IP 67 Cable length Maximum 5 m (164 ft), remote mount design only Power supply 1... 24 V AC (-15 / +1 %), 24... 48 V DC (-1% / +1 %) Outputs Current output: 4 2 ma, active Digital output 1: passive, configurable as pulse, frequency or switch output Digital output 2: passive, configurable as pulse or switch output Local display Configurable graphical display (option) Approvals Further approvals At www.abb.com/flow or on request. Change from one to two columns Measuring principle Measurements performed by the electromagnetic flowmeter are based on Faraday s law of induction. A voltage is generated in a conductor when it moves through a magnetic field. 1 2 2 U₁ D B y E v x z This principle is applied to a conductive fluid in the measuring tube through which a magnetic field is generated perpendicular to the flow direction (see Fig. 2). The voltage induced in the fluid is measured by two electrodes located diametrically opposite each other. This signal voltage is proportional to the magnetic induction, the electrode spacing and the average flow velocity. Considering that the magnetic induction and the electrode spacing are constant values, a proportionality exists between the signal voltage UE and the average flow velocity. From the equation for calculating the volume flowrate, it follows that the signal voltage is linearly proportional to the volume flowrate. The induced voltage is converted by the transmitter to standardized, analog and digital signals. G12 Fig. 2: Electromagnetic flowmeter schematic 1 Magnet coil 2 Measuring tube in electrode plane 3 Signal electrode D 2 1 qv v 4 U ~ B D v U 1 Signal voltage B Magnetic induction D Electrode spacing U ~ qv 1 v Average flow velocity q v Volume flow 4 DS/FEP61-EN Rev. A ProcessMaster FEP61
Flowmeter sensor Repeatability, response time Measuring accuracy Reference conditions According to EN 2914 Measuring medium temperature Ambient temperature Power supply Installation condition Warm-up phase 2 C (68 F) ±2 K 2 C (68 F) ±2 K Nominal voltage acc. to name plate U = ±1 %, Frequency f = ±1 % Upstream >1 x DN, straight section Downstream >5 x DN, straight section 3 min Repeatability.11 % of measured value, tmeas = 1 s, v =.5... 1 m/s Response time 1) As step function... 99 % 5 2 ms at 25 Hz excitation frequency 5 4 ms at 12.5 Hz excitation frequency 5 5 ms at 6.25 Hz excitation frequency 1) Of current output with damping of.2 seconds. Measuring error and repeatability Measuring error A 4 [%] 3 2 1.5 B 1 1 2 2 4 4 6 6 8 8 1 [%] 1 [m/s] G1238 Fig. 3: Measuring error A Accuracy ± of measured value in % B Flow velocity v in m/s, Q / QmaxDN in % Impulse output ±.5 % of measured value, ±.2 % Q max DN 1) 1) Q max DN: See table in chapter "Measuring range table" on page 8. Current output Same as pulse output plus ±.1 % of measured value ±.1 ma ProcessMaster FEP61 DS/FEP61-EN Rev. A 5
Change from two to one column ProcessMaster FEP61 Electromagnetic flowmeter Permitted pipe vibration In accordance with EN 668-2-6. Applicable to sensors in remote mount design and sensors in integral mount design. Maximum deflection:.15 mm (.6 inch) in the 1... 58 Hz range Maximum acceleration: 2 g, in the 58... 15 Hz range IP rating IP 65 / IP 67 in accordance with EN 6529 IP 68 in accordance with EN 6529 (for remote mount design only) Signal cables For remote mount design only. The maximum signal cable length between flowmeter sensor and transmitter is 5 m (164 ft). A 5 m (16.4 ft) cable is included in the scope of delivery. If more than 5 m (16.4 ft) is required, the cable can be ordered separately (Part no. D173D31U1). Temperature data Storage temperature range -3... 7 C (-22... 158 F) The temperature range offered by the device is dependent on a number of different factors. These factors include the measuring medium temperature T medium, the ambient temperature T amb., the operating pressure P medium, the liner material and the approvals for the explosion protection. Maximum permissible cleaning temperature CIP medium Liner material Cleaning temperature Steam PTFE, PFA 15 C (32 F) Cleaning fluid PTFE, PFA 14 C (284 F) The specified cleaning temperature applies for a maximum ambient temperature of 25 C (77 F). If the ambient temperature is > 25 C (> 77 F), the difference to the actual ambient temperature must be subtracted from the maximum cleaning temperature. The specified cleaning temperature may be applied for a maximum of 6 minutes. 6 DS/FEP61-EN Rev. A ProcessMaster FEP61
Ambient temperature as a function of measuring medium temperature Integral mount design Liner material Flange material Ambient temperature range (T amb. ) Measuring medium temperature range (T medium ) Minimum Maximum Minimum Maximum Hard rubber Steel -1 C (14 F) 6 C (14 F) -1 C (14 F) -5 C (23 F) 1) 85 C (185 F) 2) 8 C (176 F) 1) Hard rubber Stainless steel -15 C (5 F) 6 C (14 F) -15 C (5 F) -5 C (23 F) 1) 85 C (185 F) 2) 8 C (176 F) 1) Soft rubber Steel -1 C (14 F) 6 C (14 F) -1 C (14 F) 6 C (14 F) Soft rubber Stainless steel -15 C (5 F) 6 C (14 F) -15 C (5 F) 6 C (14 F) PTFE Steel -1 C (14 F) 6 C (14 F) -1 C (14 F) 85 C (185 F) -1 C (14 F) 3 C (86 F) -1 C (14 F) 13 C (266 F) PTFE Stainless steel -2 C (-4 F) 6 C (14 F) -25 C (-13 F) 85 C (185 F) -2 C (-4 F) 3 C (86 F) -25 C (-13 F) 13 C (266 F) PFA Steel -1 C (14 F) 6 C (14 F) -1 C (14 F) 85 C (185 F) -1 C (14 F) 3 C (86 F) -1 C (14 F) 13 C (266 F) PFA Stainless steel -2 C (-4 F) 6 C (14 F) -25 C (-13 F) 85 C (185 F) -2 C (-4 F) 3 C (86 F) -25 C (-13 F) 13 C (266 F) ETFE Steel -1 C (14 F) 6 C (14 F) -1 C (14 F) 85 C (185 F) -1 C (14 F) 3 C (86 F) -1 C (14 F) 13 C (266 F) ETFE Stainless steel -2 C (-4 F) 6 C (14 F) -25 C (-13 F) 85 C (185 F) -2 C (-4 F) 3 C (86 F) -25 C (-13 F) 13 C (266 F) 1) For China production site only. 2) The maximum measuring medium temperature is reduced to 8 C (176 F) for design level "B" sensors with a hard rubber liner. Remote mount design Liner material Flange material Ambient temperature range (T amb. ) Measuring medium temperature range (T medium ) Minimum Maximum Minimum Maximum Hard rubber Steel -1 C (14 F) 6 C (14 F) -1 C (14 F) -5 C (23 F) 1) 9 C (194 F) 2) 8 C (176 F) 1) Hard rubber Stainless steel -15 C (5 F) 6 C (14 F) -15 C (5 F) -5 C (23 F) 1) 9 C (194 F) 2) 8 C (176 F) 1) Soft rubber Steel -1 C (14 F) 6 C (14 F) -1 C (14 F) 6 C (14 F) Soft rubber Stainless steel -15 C (5 F) 6 C (14 F) -15 C (5 F) 6 C (14 F) PTFE Steel -1 C (14 F) 6 C (14 F) -1 C (14 F) 13 C (266 F) PTFE Stainless steel -25 C (-13 F) 6 C (14 F) -25 C (-13 F) 13 C (266 F) PFA Steel -1 C (14 F) 6 C (14 F) -1 C (14 F) 13 C (266 F) PFA Stainless steel -25 C (-13 F) 6 C (14 F) -25 C (-13 F) 13 C (266 F) ETFE Steel -1 C (14 F) 6 C (14 F) -1 C (14 F) 13 C (266 F) ETFE Stainless steel -25 C (-13 F) 6 C (14 F) -25 C (-13 F) 13 C (266 F) 1) For China production site only. 2) The maximum measuring medium temperature is reduced to 8 C (176 F) for design level "B" sensors with a hard rubber liner. ProcessMaster FEP61 DS/FEP61-EN Rev. A 7
Change from one to two columns ProcessMaster FEP61 Electromagnetic flowmeter Measuring range table The flow range end value can be set between.2 x Q max DN and 2 x Q max DN. Nominal diameter Minimum flow range end value Q max DN Maximum flow range end value DN inch.2 x Q max DN (.2 m/s) 1 m/s 2 x Q max DN ( 2 m/s) 3 1/1.8 l/min (.2 US gal/min) 4 l/min (1.6 US gal/min) 8 l/min (2.11 US gal/min) 4 5/32.16 l/min (.4 US gal/min) 8 l/min (2.11 US gal/min) 16 l/min (4.23 US gal/min) 6 1/4.4 l/min (.11 US gal/min) 2 l/min (5.28 US gal/min) 4 l/min (1.57 US gal/min) 8 5/16.6 l/min (.16 US gal/min) 3 l/min (7.93 US gal/min) 6 l/min (15.85 US gal/min) 1 3/8.9 l/min (.24 US gal/min) 45 l/min (11.9 US gal/min) 9 l/min (23.78 US gal/min) 15 1/2 2 l/min (.53 US gal/min) 1 l/min (26.4 US gal/min) 2 l/min (52.8 US gal/min) 2 3/4 3 l/min (.79 US gal/min) 15 l/min (39.6 US gal/min) 3 l/min (79.3 US gal/min) 25 1 4 l/min (1.6 US gal/min) 2 l/min (52.8 US gal/min) 4 l/min (16 US gal/min) 32 1 1/4 8 l/min (2.11 US gal/min) 4 l/min (16 US gal/min) 8 l/min (211 US gal/min) 4 1 1/2 12 l/min (3.17 US gal/min) 6 l/min (159 US gal/min) 12 l/min (317 US gal/min) 5 2 1.2 m 3 /h (5.28 US gal/min) 6 m 3 /h (264 US gal/min) 12 m 3 /h (528 US gal/min) 65 2 1/2 2.4 m 3 /h (1.57 US gal/min) 12 m 3 /h (528 US gal/min) 24 m 3 /h (157 US gal/min) 8 3 3.6 m 3 /h (15.9 US gal/min) 18 m 3 /h (793 US gal/min) 36 m 3 /h (1585 US gal/min) 1 4 4.8 m 3 /h (21.1 US gal/min) 24 m 3 /h (157 US gal/min) 48 m 3 /h (2113 US gal/min) 125 5 8.4 m 3 /h (37 US gal/min) 42 m 3 /h (1849 US gal/min) 84 m 3 /h (3698 US gal/min) 15 6 12 m 3 /h (52.8 US gal/min) 6 m 3 /h (2642 US gal/min) 12 m 3 /h (5283 US gal/min) 2 8 21.6 m 3 /h (95.1 US gal/min) 18 m 3 /h (4755 US gal/min) 216 m 3 /h (951 US gal/min) 25 1 36 m 3 /h (159 US gal/min) 18 m 3 /h (7925 US gal/min) 36 m 3 /h (1585 US gal/min) 3 12 48 m 3 /h (211 US gal/min) 24 m 3 /h (1567 US gal/min) 48 m 3 /h (21134 US gal/min) 35 14 66 m 3 /h (291 US gal/min) 33 m 3 /h (14529 US gal/min) 66 m 3 /h (2959 US gal/min) 4 16 9 m 3 /h (396 US gal/min) 45 m 3 /h (19813 US gal/min) 9 m 3 /h (39626 US gal/min) 45 18 12 m 3 /h (528 US gal/min) 6 m 3 /h (26417 US gal/min) 12 m 3 /h (52834 US gal/min) 5 2 132 m 3 /h (581 US gal/min) 66 m 3 /h (2959 US gal/min) 132 m 3 /h (58117 US gal/min) 6 24 192 m 3 /h (845 US gal/min) 96 m 3 /h (42268 US gal/min) 192 m 3 /h (84535 US gal/min) 7 28 264 m 3 /h (1162 US gal/min) 132 m 3 /h (58118 US gal/min) 264 m 3 /h (116236 US gal/min) 76 3 312 m 3 /h (1374 US gal/min) 156 m 3 /h (68685 US gal/min) 312 m 3 /h (137369 US gal/min) 8 32 36 m 3 /h (1585 US gal/min) 18 m 3 /h (79252 US gal/min) 36 m 3 /h (15853 US gal/min) 9 36 48 m 3 /h (2113 US gal/min) 24 m 3 /h (15669 US gal/min) 48 m 3 /h (211337 US gal/min) 1 4 54 m 3 /h (2378 US gal/min) 27 m 3 /h (118877 US gal/min) 54 m 3 /h (237754 US gal/min) 15 42 616 m 3 /h (2712 US gal/min) 38 m 3 /h (13568 US gal/min) 616 m 3 /h (271217 US gal/min) 11 44 66 m 3 /h (338 US gal/min) 33 m 3 /h (151899 US gal/min) 66 m 3 /h (29589 US gal/min) 12 48 84 m 3 /h (3698 US gal/min) 42 m 3 /h (18492 US gal/min) 84 m 3 /h (369841 US gal/min) 14 54 18 m 3 /h (4755 US gal/min) 54 m 3 /h (237755 US gal/min) 18 m 3 /h (47551 US gal/min) 15 6 126 m 3 /h (5548 US gal/min) 63 m 3 /h (277381 US gal/min) 126 m 3 /h (554761 US gal/min) 16 66 144 m 3 /h (634 US gal/min) 72 m 3 /h (3176 US gal/min) 144 m 3 /h (63413 US gal/min) 18 72 18 m 3 /h (7925 US gal/min) 9 m 3 /h (396258 US gal/min) 18 m 3 /h (792516 US gal/min) 2 8 228 m 3 /h (139 US gal/min) 114 m 3 /h (51927 US gal/min) 228 m 3 /h (13853 US gal/min) 8 DS/FEP61-EN Rev. A ProcessMaster FEP61
Process connections For an overview of the available process connection variants, see the chapter entitled "Overview models" on page 3. Installation length The flange devices comply with the installation lengths specified in ISO 13359, or according to DVGW (process sheet W42, design WP, ISO 464 short). For further details, refer to chapter "Dimensions" on page 17. Materials Wetted parts Part Standard Option Liner material PTFE, PFA, ETFE, hard rubber, soft rubber Measurement and grounding electrode for liner material Hard rubber Soft rubber SST 1.4571 (AISI 316Ti) Hastelloy B-3 (2.46), Hastelloy C-4 (2.461), titanium, tantalum, platinum-iridium, SST 1.4539 (AISI 94L) PTFE, PFA, ETFE SST 1.4539 (AISI 94L) SST 1.4571 (AISI 316Ti), Hastelloy B-3 (2.46), Hastelloy C-4 (2.461), Titanium, tantalum, platinum-iridium Grounding ring Stainless steel On request Protection plate Stainless steel On request Sensor housing Part / DN Material Design level "A" sensor Housing DN 3... 4 Cast aluminum (painted) (1/1... 16") Paint coat: 8 μm thick, RAL 92 DN 45 2 Welded steel design (painted) (18... 8") Paint coat: 8 μm thick, RAL 92 Meter tube Stainless steel 4) Terminal box Plastic, gray white, RAL 92 Cable gland 5) Design level "B" sensor Housing / meter tube Polyamide DN 25... 6 Steel (painted), cast Iron (painted) 3) (1... 24") Paint coat: 8 μm thick, RAL 92 Terminal box Plastic, gray white, RAL 92 Cable gland 5) Polyamide The meter tube is made of one of the materials listed below: 3) EN-JS125 (5.313) 4) 1.431, 1.437, 1.444, 1.4435, 1.4541, 1.4571 ASTM materials: Grade TP34, TP34L, TP316L, TP321, TP316Ti, TP317L, Cr18Ni9, Cr18Ni1, CR17Ni14Mo2, Cr27Ni12Mo3, Cr18Ni1Ti 5) Cable gland with M 2 x 1.5 or NPT thread, to be selected via the order number. Non-wetted parts (process connection) DN Standard Option Design level "A" sensor DN 3... 15 (1/1... 1/2") DN 2... 4 (3/4... 16") DN 45... 2 (18... 8") Design level "B" sensor DN 25... 6 (1... 24") Stainless steel 1) Steel (galvanized) 2) Stainless steel 1) Steel (painted) 2) Steel (painted) 2) Cast Iron (painted) 3) The process connections are made of one of the materials listed below: 1) 1.431 (AISI 34), 1.437, 1.444 (AISI 316L) 1.4435 (AISI 316L), 1.4541 (AISI 321) 1.4571 (AISI 316Ti) 2) 1.38, 1.46, 1.57, 1.432, ASTM A15, Q255A, 2#, 16Mn 3) EN-JS125 (5.313) ProcessMaster FEP61 DS/FEP61-EN Rev. A 9
ProcessMaster FEP61 Electromagnetic flowmeter Material loads for process connections The limits for the permissible measuring medium temperature (T medium ) and permissible pressure (P medium ) are calculated on the basis of the lining and flange material used in the device (refer to the name plate on the device). Minimum permissible operating pressure The following tables show the minimum permissible operating pressure (P medium ) depending on measuring medium temperature (T medium ) and the liner material. Material load Flowmeter sensor design level "A" P medium [bar] 11 1 9 8 7 6 5 PN 1 PN 63 P medium [psi] 1595 145 135 116 115 87 725 Design level "A" sensor Liner material Nominal diameter Hard rubber DN 15... 2 (1/2... 8") Soft rubber DN 5... 2 (2... 8") PTFE DN 1... 6 (3/8... 24") PFA DN 3... 2 (1/1... 8") ETFE DN 25... 6 (1... 24") Design level "B" sensor Liner material Nominal diameter Hard rubber DN 4... 6 (1 1/2... 24") PTFE DN 25... 6 (1... 24") P medium [mbar abs] T medium 1) < 85 C (185 F) < 8 C (176 F) 2) < 6 C (14 F) 27 4 5 < 2 C (68 F) < 1 C (212 F) < 13 C (266 F) < 13 C (266 F) 1 < 13 C (266 F) P medium [mbar abs] T medium 1) 6 < 8 C (176 F) 27 4 5 < 2 C (68 F) < 1 C (212 F) < 13 C (266 F) 4 3 2 1-3 -22 Fig. 4: DIN flange stainless steel up to DN 6 (24") P medium [bar] 11 1 9 8 7 6 5 4 3 2 1-3 -22 Fig. 5: -1 14-1 14 PN 4 PN 25 PN 16 PN 1 1 5 CL6 CL3 CL15 1 5 3 86 3 86 5 122 5 122 7 158 T medium 7 158 T medium 9 194 9 194 11 23 11 23 13 266 13 266 15 32 15 32 17 [ C] 338 [ F] G1589 G1591 ASME flange, stainless steel, up to DN 4 (16") (CL15/3) up to DN 1 (4") (CL15) 58 435 29 145 P medium [psi] 1595 145 135 116 115 87 725 58 435 29 145 17 [ C] 338 [ F] 1) For CIP/SIP cleaning, higher temperatures are permitted for limited time periods; refer to the chapter "Maximum permissible cleaning temperature" on page 6. 2) For China production site only. Liner approvals on request; please contact ABB. 1 DS/FEP61-EN Rev. A ProcessMaster FEP61
P medium [bar] 11 1 9 8 7 6 5 4 3 2 1-3 -22 Fig. 6: DIN flange, steel, up to DN 6 (24") P medium [bar] 11 1 9 8 7 6 5 4 3 2 1-3 -22 Fig. 7: -1 14-1 14 PN 1 PN 63 PN 4 PN 25 PN 16 PN 1 1 5 CL3 CL15 1 5 3 122 3 86 5 122 5 122 7 158 T medium 7 158 9 194 9 194 11 23 11 23 13 266 13 266 15 32 15 32 17 [ C] 338 [ F] G1588 G159 ASME flange, steel, up to DN 4 (16") (CL15/3); up to DN 1 (4") (CL15) JIS 1K-B221 flange DN Material PN T medium P medium DN 32... 4 (1 1/4... 16") Stainless steel 1-25... 18 C (-13... 356 F) 1 bar (145 psi) DN 32... 4 (1 1/4... 16") Steel 1-1... 18 C (14... 356 F) 1 bar (145 psi) P medium [psi] 1595 145 135 116 115 87 725 58 435 29 145 87 725 58 435 29 145 17 [ C] 338 [ F] P medium [psi] 1595 145 135 116 115 P medium [bar] 17 16 15 14 13 12 11 1 9 8 7 6 E D C B A T medium P medium [psi] 246.5 232. 217.5 23. 188.5 174. 159.5 145. 13.5 116. 11.5 87. -3-2 -1 1 2 3 4 5 6 7 8 9 [ C] -22-4 14 32 5 68 86 14 122 14 158 176 194 [ F] G1219 Fig. 8: DIN flange, stainless steel, DN 7 (28") up to DN 1 (4") A DN 1, PN 1 B DN 7, DN8, DN9, PN 1 C DN 1, PN 16 D DN 9, DN 8, PN 16 E DN 7, PN 16 P medium [bar] 17 16 15 14 13 12 11 1 9 8 7 6 E D C B A T medium P medium [psi] 246.5 232. 217.5 23. 188.5 174. 159.5 145. 13.5 116. 11.5 87. -1 1 2 3 4 5 6 7 8 9 [ C] 14 32 5 68 86 14 122 14 158 176 194 [ F] G122 Fig. 9: DIN flange, steel, DN 7 (28") up to DN 1 (4") A DN 1, PN 1 B DN 7, DN8, DN9, PN 1 C DN 1, PN 16 D DN 9, DN 8, PN 16 E DN 7, PN 16 ProcessMaster FEP61 DS/FEP61-EN Rev. A 11
ProcessMaster FEP61 Electromagnetic flowmeter P medium [bar] P medium [psi] Flowmeter sensor design level B 45 CL25 6527 P medium [bar] P medium [psi] 4 581 4 PN4 58 35 576 35 58 3 25 CL15 4351 3625 3 25 PN25 435 363 2 15 1 CL9 CL6 29 2175 145 2 15 1 CL15 PN16 PN1 29 218 145 5 725 5 73-3 -22-1 14 32 1 5 3 86 5 122 7 158 9 194 11 23 13 266 15 32 18 [ C] 356 [ F] -1 14 32 1 5 2 68 3 86 4 14 5 122 6 14 7 158 8 176 9 194 1 212 11 23 12 248 13 C 266 F T medium Fig. 1: ASME flange, Steel, DN 25... 4 (1... 24 ) G11338 T medium Fig. 12: Cast iron housing, DN 25... 6 (1... 24 ) G11335 P medium [bar] 35 3 CL25 P medium [psi] 576 4351 P medium [bar] 5 CL3 P medium [psi] 725 25 2 15 1 5 CL15 CL9 CL6 3625 29 2175 145 725 4 3 2 1 PN4 PN25 CL15 PN16 PN1 58 435 29 145-3 -22-1 14 32 1 5 3 86 5 122 7 158 9 194 11 23 13 266 15 32 18 C 356 F -1 14 32 1 5 2 68 3 86 4 14 5 122 6 14 7 158 8 176 9 194 1 212 11 23 12 248 13 C 266 F T medium Fig. 11: ASME flange, stainless steel, DN 25... 4 (1... 24 ) G11337 T medium Fig. 13: Welded steel housing, DN 25... 6 (1... 24 ) G11336 12 DS/FEP61-EN Rev. A ProcessMaster FEP61
Installation conditions General information The following points must be observed during installation: The flow direction must correspond to the marking, if present. The maximum torque for all flange screws must be complied with. Secure the flange bolts and nuts against pipe vibration. The devices must be installed without mechanical tension (torsion, bending). Install flange devices / wafer-type devices with plane parallel counterflanges and use appropriate gaskets only. Only gaskets made from a material that is compatible with the measuring medium and measuring medium temperature may be used. Gaskets must not extend into the flow area, since possible turbulence could influence the accuracy of the device. The piping may not exert any inadmissible forces or torques on the device. Make sure temperature limits are not exceeded operating the device. Vacuum shocks in the piping should be avoided to prevent damage to the liners (PTFE). Vacuum shocks can destroy the device. Do not remove the sealing plugs in the cable glands until you are ready to install the electrical cable. Make sure the gaskets for the housing cover are seated correctly. Carefully gasket the cover. Tighten the cover fittings. The transmitter with a remote mount design must be installed at a largely vibration-free location. Do not expose the transmitter and sensor to direct sunlight. Provide appropriate sun protection as necessary. When installing the transmitter in a control cabinet, make sure adequate cooling is provided. In case of a remote mounted transmitter make sure that the sensor and the transmitter have been assigned correctly. Compatible devices have the same end numbers on the name plate, e.g. flowmeter sensor X1 belongs to transmitter Y1 or flowmeter sensor X2 belongs to transmitter Y2. Brackets and supports NOTE - Potential damage to device! Improper support for the device may result in deformed housing and damage to internal magnet coils. Place the supports at the edge of the flowmeter sensor housing (see arrows in Fig. 14). Fig. 14: Support for meter sizes larger than DN 4 G1649 Devices with meter sizes larger than DN 4 must be mounted with support on a sufficiently strong foundation. Gaskets The following points must be observed when installing gaskets: For achieve the best results, ensure the gaskets fit concentrically with the meter tube To ensure that the flow profile is not distorted, the gaskets must not protrude into the piping. The use of graphite with the flange or process connection gaskets is prohibited, because an electrically conductive coating may form on the inside of the meter tube. Devices with a hard rubber, soft rubber liner Devices with a hard / soft rubber liner always require additional gaskets. ABB recommends using gaskets made from rubber or rubber-like sealing materials. When selecting the gaskets, ensure that the tightening torques specified in chapter "Torque information" in the operating instruction are not exceeded. Devices with a PTFE, PFA or ETFE liner In principle, devices with a PTFE, PFA or ETFE liner do not require additional gaskets. ProcessMaster FEP61 DS/FEP61-EN Rev. A 13
ProcessMaster FEP61 Electromagnetic flowmeter Flow direction Mounting position A B G126 Fig. 15: Flow direction The device measures the flowrate in both directions. Forward flow is the factory setting, as shown in Fig. 15. Elektrode axis Fig. 17: Mounting position 3 G129 1 45 A Vertical installation for measuring abrasive fluids, preferably with flow in upward direction. B In case of horizontal installation, the Meter tube must always be completely full. Provide for a slight incline of the connection for degassing. Fig. 16: Orientation of the electrode axis 1 Elektrode axis G127 Minimum distance ProcessMaster FEPxxx The electrode axis should be horizontal if at all possible or no more than 45 from horizontal. D G1213 Distance D: 1. m (3.3 ft ) for design level "A",.7 m (2.3 ft) for design level "B" Fig. 18: Minimum distance In order to prevent the devices from interfering with each other, a minimum distance as shown in Fig. 18 must be maintained between the devices. The flowmeter sensor may not be operated in the vicinity of powerful electromagnetic fields, e.g., motors, pumps, transformers, etc. A minimum spacing of approx. 1 m (3.28 ft) should be maintained. For installation on or to steel parts (e.g. steel brackets), a minimum spacing of approx. 1 mm (3.94 inch) should be maintained (based on IEC81-2 and IECTC77B. 14 DS/FEP61-EN Rev. A ProcessMaster FEP61
Inlet and outlet sections A 1 Free inlet or outlet A B 2 B 3 x DN 2 x DN 2 Fig. 2: Free inlet or outlet G121 Fig. 19: In- and outlet section, turn-off component 1 Double elbow 2 Turn-off component G128 The metering principle is independent of the flow profile as long as standing eddies do not extend into the metering section, such as may occur after double elbows, in the event of tangential inflow, or where half-open gate valves are located upstream of the flowmeter sensor. In such cases, measures must be put in place to normalize the flow profile. A Do not install the flowmeter at the highest point or in the draining off side of the pipeline, flowmeter runs empty, air bubbles can form. B Provide for a siphon fluid intake for free inlets or outlets so that the pipeline is always ful. Strongly contaminated measuring media A Do not install fittings, manifolds, valves, etc., directly in front of the flowmeter sensor. B Inlet and outlet section: Length of straight inlet and outlet section of the flowmeter sensor. Experience has shown that, in most installations, inlet sections 3 x DN long and outlet sections 2 x DN long are sufficient (DN = nominal diameter of the flowmeter sensor). For test stands, the reference conditions of 1 x DN inlet section and 5 x DN outlet section must be provided, in accordance with EN 2914 / ISO 914. Valves or other turn-off components should be installed in the outlet section. Butterfly valves must be installed so that the valve plate does not extend into the flowmeter sensor. Fig. 21: Bypass connection G1211 For strongly contaminated measuring media, a bypass connection according to the figure is recommended so that operation of the system can continue to run without interruption during the mechanical cleaning. ProcessMaster FEP61 DS/FEP61-EN Rev. A 15
Change from two to one column ProcessMaster FEP61 Electromagnetic flowmeter Installation in the vicinity of pumps 1 2 3 Installation in pipelines with larger nominal diameters 1 D d 8 Fig. 23: using reduction pieces 1 Transition piece G1214 Determine the resulting pressure loss when using transition pieces: 1. Calculate the diameter ratio d/d. 2. Determine the flow velocity based on the flow range nomograph (Fig. 24). 3. Read the pressure drop on the Y-axis in Fig. 24. 1 [mbar] Fig. 22: Vibration damping 1 Pump 2 Damping device 3 Shut-off device G1212 Strong vibrations in the pipeline must be damped using flexible damping devices. The damping devices must be installed beyond the supported flowmeter section and outside of the section between the shut-off devices. Do not connect flexible damping devices directly to the flowmeter sensor. 1 1 v=8 m/s 7 m/s 6 m/s 5 m/s 4 m/s 3 m/s 2 m/s 1 m/s d/d,5,6,7,8,9 G1215 Fig. 24: Nomograph for pressure drop calculations for flange transition piece with α/2 = 8 16 DS/FEP61-EN Rev. A ProcessMaster FEP61
Dimensions Flange DN 3... 1 (1/1... 4"), aluminum sensor housing (shell housing) Design level "A" All specified dimensions and weights are in mm (inch) or kg (lb). 19 (4.3) 138 (5.4) 45 (1.8) C D F L B Fig. 25 G1242 Dimensions - Flange device, aluminum sensor housing (shell housing) Design level "A" Approx. weight Nominal Process connection D B L 2) 3) C F Remote Integral diameter DN 3... 8 4) EN 192-1 6), 9 (3.54) 19 (.75) 2 (7.84) 82 (3.23) 191 (7.52) 4.5 (1) 5.5 (12) (1/8... 5/16" 5) ) DN 1 PN 1 4 1) ASME B16.5, CL 15 9 (3.54) 14.2 (.56) (3/8" 5) ) ASME B16.5, CL 3 95 (3.74) 17.3 (.68) JIS 1K 9 (3.54) 15 (.59) DN 15 (1/2") EN 192-1 6), 95 (3.74) 19 (.75) 2 (7.84) 82 (3.23) 191 (7.52) 4.5 (1) 5.5 (12) PN 1 4 1) ASME B16.5, CL 15 9 (3.54) 14.2 (.56) ASME B16.5, CL 3 95.2 (3.75) 17.3 (.68) JIS 1K 95 (3.74) 15 (.59) DN 2 (3/4") EN 192-1 6), 15 (4.13) 21 (.83) 2 (7.84) 82 (3.23) 191 (7.52) 6 (13) 6.5 (14) PN 1 4 1) ASME B16.5, CL 15 98.6 (3.88) 15.7 (.62) ASME B16.5, CL 3 117.3 (4.62) 18.7 (.74) JIS 1K 1 (3.94) 17 (.67) Tolerance for L: + / -3 mm (+ / -.18 inch) ProcessMaster FEP61 DS/FEP61-EN Rev. A 17
ProcessMaster FEP61 Electromagnetic flowmeter Dimensions - Flange device, aluminum sensor housing (shell housing) Design level "A" Approx. weight Nominal Process connection D B L 2) 3) C F Remote Integral diameter DN 25 (1") EN 192-1 6), 115 (4.53) 21 (.83) 2 (7.84) 82 (3.23) 191 (7.52) 7 (15) 7.5 (16.5) PN 1 4 1) ASME B16.5, CL 15 18 (4.25) 17.2 (.68) ASME B16.5, CL 3 124 (4.88) 2.5 (.81) JIS 1K 125 (4.92) 17 (.67) DN 32 EN 192-1 6), 14 (5.51) 21 (.83) 2 (7.84) 92 (3.62) 198 (7.8) 8 (17.5) 8.5 (18.5) (1 1/4") PN 1 4 1) ASME B16.5, CL 15 117.3 (4.62) 18.7 (.74) ASME B16.5, CL 3 133.4 (5.25) 22.1 (.87) JIS 1K 135 (5.31) 19 (.75) DN 4 EN 192-1 6), 15 (5.91) 21 (.83) 2 (7.84) 92 (3.62) 198 (7.8) 9 (2) 9.5 (21) (1 1/2") PN 1 4 1) ASME B16.5, CL 15 127 (5.) 2.5 (.81) ASME B16.5, CL 3 155.4 (6.12) 23.6 (.93) JIS 1K 14 (5.51) 19 (.75) DN 5 (2") EN 192-1 6), 165 (6.5) 23 (.91) 2 (7.87) 97.5 (3.84) 24 (8.) 1 (22) 11 (24) PN 1 4 1) ASME B16.5, CL 15 152.4 (6.) 22.1 (.87) ASME B16.5, CL 3 165.1 (6.5) 25.4 (1.) JIS 1K 155 (6.1) 19 (.75) AS2129 table D, E 15 (5.91) 8 (17.5) 8.5 (18.5) DN 65 EN 192-1 6), PN 16 1) 185 (7.28) 22 (.87) 2 (7.87) 18.5 (4.25) 215 (8.46) 11 (24) 11,5 (25) (2 1/2") EN 192-1 6), PN 4 1) 185 (7.28) 26 (1.2) 13 (28.5) 13,5 (3) ASME B16.5, CL 15 177.8 (7.) 25.4 (1.) 11 (24) 11,5 (25) ASME B16.5, CL 3 19.5 (7.5) 28.4 (1.12) 13 (28.5) 13,5 (3) JIS 1K 175 (6.89) 21 (.83) 13 (28.5) 13,5 (3) AS2129 table D, E 165 (6.5) DN 8 (3") EN 192-1 6), 2 (7.87) 28 (1.1) 2 (7.87) 18.5 (4.27) 215 (8.46) 15 (33) 15,5 (34) N 1 4 1) ASME B16.5, CL 15 19.5 (7.5) 26.9 (1.6) 15 (33) 15,5 (34) ASME B16.5, CL 3 21 (8.27) 31.4 (1.24) 17 (37.5) 17,5 (38.5) JIS 1K 185 (7.28) 21 (.83) 17 (37.5) 17,5 (38.5) AS2129 table D, E 185 (7.28) Tolerance for L: + / -3 mm (+ / -.18 inch) 18 DS/FEP61-EN Rev. A ProcessMaster FEP61
Dimensions - Flange device, aluminum sensor housing (shell housing) Design level "A" Approx. weight Nominal Process connection D B L 2) 3) F C Remote Integral diameter DN 1 (4") EN 192-1 6) PN 16 1) 22 (8.66) 24 (.94) 25 (9.84) 122.5 (4.82) 237 (9.33) 17 (37.5) 17,5 (38.5) EN 192-1 6) 235 (9.25) 28 (1.1) 21 (46) 21,5 (47) PN 25 4 1) ASME B16.5 CL 15 228.6 (9.) 27.4 (1.8) 19 (42) 19,5 (43) ASME B16.5 CL 3 254 (1.) 35.8 (1.41) 28 (62) 28,5 (63) JIS 1K 21 (8.72) 21 (.83) 17 (37.5) 17,5 (38.5) AS2129 table D, E 215 (8.46) Tolerance for L: + / -3 mm (+ / -.18 inch) 1) Other pressure ratings on request. 2) If a grounding ring is fitted (attached to one side of the flange), dimension L increases as follows: by 3 mm (.118 inch) for DN 3... 1, and by 5 mm (.197 inch) for DN 125. 3) If protection plates are fitted (attached to both sides of the flange), dimension L increases as follows: by 6 mm (.236 inch) for DN 3... 1, and by 1 mm (.394 inch) for DN 125. 4) Connection flange DN 1. 5) Connection flange 1/2". 6) Connecting dimensions in accordance with EN 192-1. For DN 65, PN 16 in accordance with EN 192-1, please order PN 4. ProcessMaster FEP61 DS/FEP61-EN Rev. A 19
ProcessMaster FEP61 Electromagnetic flowmeter Flange DN 125... 4 (6... 16"), aluminum sensor housing (shell housing) Design level "A" All specified dimensions and weights are in mm (inch) or kg (lb). 138 (5.4) 19 (4.3) 45 (1.8) D Fig. 26 L B G1251 Dimensions - Flange device, aluminum sensor housing (shell housing) Design level "A" Approx. weight Nominal Process connection D B L 2) 3) C F Remote Integral diameter DN 125 (5") EN 192-1 6) PN 16 1) 25 (9.84) 25 (.98) 25 (9.84) 13 (5.12) 247 (9.72) 2 (44) 2,5 (45) EN 192-1 6) 27 (1.63) 29 (1.14) 27 (59.5) 27,5 (6.5) PN 25 4 1) ASME B16.5 CL 15 254 (1.) 27.9 (1.1) 2 (44) 2,5 (45) ASME B16.5 CL 3 279.4 (11.) 39.1 (1.54) 45 (17.72) 33 (73) 33,5 (74) JIS 1K 25 (9.84) 27 (1.6) 25 (9.84) 2 (44) 2,5 (45) AS2129 table D, E 255 (1.4) DN 15 (6") EN 192-1 PN 161) 285 (11.22) 25 (.98) 3 (11.81) 146 (5.75) 294 (11.57) 31 (68) 31.5 (69.5) EN 192-1 3 (11.81) 31 (1.22) 37 (81.5) 37.5 (82.5) PN 25 41) ASME B16.5 CL 15 279.4 (11.) 29.4 (1.16) 31 (68) 31.5 (69.5) ASME B16.5 CL 3 317.5 (12.5) 4.5 (1.59) 45 (99) 45.5 (1) JIS 1K 28 (11.2) 28 (1.1) 31 (68) 31.5 (69.5) AS2129 table D, E 28 (11.2) 31 (68) 31.5 (69.5) Tolerance for L: + / -3 mm (+ / -.18 inch) 2 DS/FEP61-EN Rev. A ProcessMaster FEP61
Dimensions - Flange device, aluminum sensor housing (shell housing) Design level "A" Approx. weight Nominal Process connection D B L 2) 3) C F Remote Integral diameter DN 2 (8") EN 192-1, 34 (13.39) 28 (1.1) 35 (13.78) 17.5 (6.71) 334 (13.15) 41 (9) 41.5 (9.5) PN 1 16 1) EN 192-1, PN 25 1) 36 (14.17) 34 (1.34) 53 (117) 53.5 (118) EN 192-1, PN 4 1) 375 (14.76) 38 (1.5) 63 (15) 63.5 (151) ASME B16.5, CL 15 345 (13.58) 33.6 (1.32) 48 (16) 48.5 (17) ASME B16.5, CL 3 38 (14.96) 46.1 (1.81) 7 (154) 7.5 (155.5) JIS 1K 33 (12.99) 33 (1.3) 41 (9) 41.5 (9.5) AS2129 table D, E 335 (13.19) 48 (16) 48.5 (17) DN 25 (1") EN 192-1, PN 1 1) 395 (15.55) 3 (1.18) 45 (17.72) 198 (7.8) 349 (13.74) 59 (13) 59.5 (131) EN 192-1, PN 16 1) 45 (15.94) 3 (1.18) 63 (139) 63.5 (14) EN 192-1, PN 25 1) 425 (16.73) 36 (1.42) 82 (181) 82.5 (182) EN 192-1, PN 4 1) 45 (17.72) 42 (1.65) 93 (25) 93.5 (26) ASME B16.5, CL 15 45 (15.94) 35.2 (1.39) 68 (15) 68.5 (151) ASME B16.5, CL 3 445 (17.52) 52.8 (2.8) 13 (227) 13.5 (228) JIS 1K 4 (15.75) 37 (1.46) 63 (139) 63.5 (14) AS2129 table D, E 45 (15.94) 68 (15) 68.5 (151) DN 3 (12") EN 192-1, PN 1 1) 445 (17.52) 31 (1.22) 5 (19.68) 228 (8.98) 372 (14.62) 72 (159) 72.5 (16) EN 192-1, PN 16 1) 46 (18.11) 33 (1.3) 78 (172) 78.5 (173) EN 192-1, PN 25 1) 485 (19.9) 39 (1.54) 98 (216) 98.5 (217) EN 192-1, PN 4 1) 515 (2.28) 47 (1.85) 6 (23.62) 138 (34) 138.5 (35) ASME B16.5, CL 15 485 (19.9) 36.8 (1.45) 5 (19.68) 13 (227) 13.5 (228) ASME B16.5, CL 3 52 (2.47) 55.8 (2.2) 148 (326) 148.5 (327) JIS 1K 45 (17.72) 4 (1.57) 78 (172) 78.5 (173) AS2129 table D, E 455 (17.19) 13 (227) 13.5 (228) DN 35 (14") EN 192-1, PN 1 1) 55 (19.88) 31 (1.22) 55 (21.65) 267 (1.51) 416 (16.38) 93 (25) 93.5 (26) EN 192-1, PN 16 1) 52 (2.47) 35 (1.38) 18 (238) 18.5 (239) EN 192-1, PN 25 1) 555 (21.85) 43 (1.69) 143 (315) 143.5 (316) ASME B16.5, CL 15 535 (21.6) 4.1 (1.58) 128 (282) 128.5 (283) ASME B16.5, CL 3 585 (23.3) 58.8 (2.31) 196 (432) 196.5 (433) JIS 1K 49 (19.29) 18 (238) 18.5 (239) AS2129 table D, E 525 (2.67) 13 (227) 13.5 (228) DN 4 (16") EN 192-1 PN 1 1) 565 (22.24) 31 (1.22) 6 (23.62) 267 (1.51) 416 (16.38) 11 (223) 11.5 (224) EN 192-1 PN 16 1) 58 (22.83) 37 (1.46) 124 (273) 124.5 (274) EN 192-1 PN 25 1) 62 (24.41) 45 (1.77) 168 (37) 168.5 (371) ASME B16.5 CL 15 595 (23.43) 41.6 (1.64) 173 (381) 173.5 (382) ASME B16.5 CL 3 65 (25.59) 62.2 (2.45) 263 (58) 262.5 (579) JIS 1K 56 (22.5) 124 (273) 124.5 (274) AS2129 table D, E 58 (22.83) 173 (381) 173.5 (382) Tolerance for L: DN 15... 2: + / -3 mm (+ / -.18 inch), DN 25... 4: + / -5 mm (+ / -.197 inch) 1) Other pressure ratings on request. 2) If a grounding ring is fitted is fitted (attached to one side of the flange) dimension L increases by 5 mm (.197 inch). 3) If protection plates are fitted (attached to both sides of the flange) dimension L increases by 1 mm (.394 inch). ProcessMaster FEP61 DS/FEP61-EN Rev. A 21
ProcessMaster FEP61 Electromagnetic flowmeter Flange DN 45... 2 (18... 8"), steel sensor housing - Design level "A" All specified dimensions and weights are in mm (inch) or kg (lb). 19 (4.3) 138 (5.4) 45 (1.8) 1 C D F B Fig. 27 1 Transport lugs L G1252 Dimensions - Flange device, steel sensor housing - Design level "A" Approx. weight Nominal Process connection D B L 2) 3) C F Remote Integral diameter DN 45 ASME B16.5, CL 15 635 (25.) 44.6 (1.76) 686 (27.1) 31 (12.2) 437 (17.2) 258 (569) 258.5 (57) (18") AS2129 table D, E 64 (25.2) DN 5 EN 192-1, PN 1 1) 67 (26.38) 33 (1.3) 65 (25.59) 31 (12.2) 437 (17.2) 188 (415) 188.5 (416) (2") EN 192-1, PN 16 1) 715 (28.15) 39 (1.54) 238 (525) 238.5 (526) ASME B16.5, CL 15 698.5 (27.5) 47.9 (1.89) 762 (3.) 298 (657) 298.5 (658) AS2129 table D, E 75 (27.76) 65 (25.59) DN 6 EN 192-1, PN 1 1) 78 (3.71) 33 (1.3) 78 (3.71) 361 (14.21) 49 (19.29) 338 (745) 338.5 (746) (24") EN 192-1, PN 16 1) 84 (33.7) 41 (1.61) 316 (697) 316.5 (698) ASME B16.5, CL 15 812.8 (32.) 52.8 (2.8) 914 (35.98) 423 (933) 423.5 (934) AS2129 table D, E 825 (32.48) 78 (3.71) Tolerance for L: DN 45... 5: + / -3 mm (+ / -.18 inch), DN 6... 2:+ / -1 mm (+ / -.394 inch) 22 DS/FEP61-EN Rev. A ProcessMaster FEP61
Dimensions - Flange device, steel sensor housing - Design level "A" Approx. weight Nominal Process connection D B L 2) 3) C F Remote Integral diameter DN 7 EN 192-1, PN 1 1) 895 (35.24) 35 (1.38) 91 (35.83) 45 (15.94) 534 (21.2) 318 (71) 318.5 (72) (28") EN 192-1, PN 16 1) 91 (35.83) 36 (1.42) 438 (966) 438.5 (967) ASME B16.47, CL 15 836.7 (32.94) 49.5 (1.95) 348 (767) 348.5 (768) DN 75 ASME B16.5, CL 15 888 (34.96) 44.5 (1.75) 99 (38.96) 431 (16.97) 56 (22.5) 474 (145) 474.5 (146) (3") DN 8 EN 192-1, PN 1 1) 115 (39.96) 37 (1.46) 14 (4.94) 455 (17.91) 584 (22.99) 418 (922) 418.5 (923) (32") EN 192-1, PN 16 1) 125 (4.35) 43 (1.69) 488 (176) 488.5 (177) ASME B16.47, CL 15 942 (37.9) 51 (2.1) 498 (198) 498.5 (199) DN 9 EN 192-1, PN 1 1) 1115 (43.9) 39 (1.54) 117 (46.6) 55 (19.88) 635 (25.) 53 (119) 53.5 (111) (36") EN 192-1, PN 16 1) 1125 (44.29) 45 (1.77) 588 (1296) 588.5 (1297) ASME B16.47, CL 15 1157.1 (41.62) 57.3 (2.26) 678 (1495) 678.5 (1496) DN 1 EN 192-1, PN 1 1) 123 (48.43) 39 (1.54) 13 (51.18) 555 (21.85) 685 (26.97) 688 (1516) 688.5 (1517) (4") EN 192-1, PN 16 1) 1255 (49.41) 47 (1.85) 848 (1869) 848.5 (187) ASME B16.47, CL 15 1174.8 (46.25) 6.6 (2.39) 878 (1936) 878.5 (1937) DN 15 ASME B16.47, CL 15 167 (42.1) 58.7 (2.31) 1365 (53.74) 67 (23.9) 737 (29.2) 93 (25) 93.5 (251) (42") DN 11 ASME B16.47, CL 15 1118 (44.2) 6.5 (2.38) 143 (56.3) 67 (23.9) 737 (29.2) 96 (2116) 96.5 (2117) (44") DN 12 EN 192-1, PN 1 1) 1455 (57.28) 43 (1.69) 156 (61.42) 66 (25.98) 791 (31.14) 928 (246) 928.5 (247) (48") EN 192-1, PN 16 1) 1485 (58.46) 53 (2.9) 1118 (2465) 1118.5 (2466) DN 14 EN 192-1 PN 1 1) 1675 (65.94) 47 (1.85) 182 (71.65) 755 (29.72) 885 (34.84) 128 (2663) 128.5 (2664) (56") EN 192-1 PN 16 1) 1685 (66.34) 57 (2.24) 1758 (3876) 1758.5 (3877) DN 15 ASME B16.47, CL 15 1676 (65.98) 76.2 (3.) 195 (76.77) 87 (31.77) 937 (36.89) 195 (4299) 195.5 (43) (6") DN 16 EN 192-1 PN 1 1) 1915 (75.39) 51 (2.1) 28 (81.89) 865 (34.6) 996 (39.21) 1628 (3589) 1628.5 (359) (64") EN 192-1 PN 16 1) 193 (75.98) 63 (2.48) 2148 (4736) 2148.5 (4737) DN 18 EN 192-1 PN 1 1) 2115 (83.27) 55 (2.17) 234 (92.13) 98 (38.58) 1111 (43.74) 2228 (4912) 2228.5 (4913) (72") EN 192-1 PN 16 1) 213 (83.86) 67 (2.64) 2898 (6389) 2898.5 (639) DN 2 EN 192-1 PN 1 1) 2325 (91.54) 59 (2.32) 26 (12.36) 19 (42.91) 1221 (48.7) 1878 (414) 1878.5 (4141) (8") EN 192-1 PN 16 1) 2345 (92.32) 71 (2.8) 2648 (5838) 2648.5 (5839) Tolerance for L: DN 6... 2:+ / -1 mm (+ / -.394 inch) 1) Other pressure ratings on request. 2) If a grounding ring is fitted (attached to one side of the flange) dimension L increases by 5 mm (.197 inch). 3) If protection plates are fitted (attached to both sides of the flange) dimension L increases by 1 mm (.394 inch). ProcessMaster FEP61 DS/FEP61-EN Rev. A 23
ProcessMaster FEP61 Electromagnetic flowmeter Flange DN 25... 125 (1... 5"), cast iron sensor housing Design level "B" All specified dimensions and weights are in mm (inch) or kg (lb). 138 (5.43) 19 (4.29) 45 (1.77) ØD F L B Fig. 28 G1244 Dimensions - Flange device, cast iron sensor housing Design level "B" Approx. weight Nominal Process connection D B L 2) 3) F Remote Integral diameter DN 25 (1") EN 192-1, PN 4 1) 115 (4.53) 23.1 (.91) 2 (7.84) 18 (7.9) 5 (11) 6 (13) ASME B16.5, CL 15 115 (4.53) 23.1 (.91) ASME B16.5, CL 3 125 (4.92) 22 (.87) JIS 5K 95 (3.74) 15.5 (.61) 4 (9) 5 (11) JIS1K, 2K 115 (4.53) 23.1 (.91) 5 (11) 6 (13) AS2129 table D, E 115 (4.53) 23.1 (.91) DN 32 EN 192-1, PN 4 1) 15 (5.91) 25 (.98) 2 (7.84) 185 (7.28) 6 (13) 7 (15) (1 1/4") ASME B16.5 CL 15 15 (5.91) 25 (.98) ASME B16.5 CL 3 135 (5.31) 23 (.91) JIS 5K, 1K, 2K 15 (5.91) 25 (.98) AS2129 table D, E 15 (5.91) 25 (.98) DN 4 EN 192-1, PN 4 1) 15 (5.91) 23.5 (.93) 2 (7.84) 19 (7.48) 7 (15) 8 (18) (1 1/2") ASME B16.5 CL 15 15 (5.91) 23.5 (.93) ASME B16.5 CL 3 155 (6.1) 25 (.98) 8 (18) 9 (2) JIS 5K 12 (4.72) 17.5 (.69) 5 (11) 6 (13) JIS 1K 14 (5.51) 21.5 (.85) 6 (13) 7 (15) JIS 2K 14 (5.51) 23.5 (.93) AS2129 table D 15 (5.91) 23.5 (.93) 7 (15) 8 (18) AS2129 table E 135 (5.31) 23.5 (.93) 5 (11) 6 (13) Tolerance for L: + / -3 mm (+ / -.18 inch) 24 DS/FEP61-EN Rev. A ProcessMaster FEP61
Dimensions - Flange device, cast iron sensor housing Design level "B" Approx. weight Nominal Process connection D B L 2) 3) F Remote Integral diameter DN 5 (2") EN 192-1, PN 4 1) 165 (6.5) 27 (1.6) 2 (7.84) 193 (7.6) 9 (2) 1 (22) ASME B16.5 CL 15 165 (6.5) 27 (1.6) ASME B16.5 CL 3 165 (6.5) 27 (1.6) JIS 5K 13 (5.12) 2 (.79) 6 (13) 7 (15) JIS 1K 165 (6.5) 27 (1.6) 7 (15) 8 (18) JIS 2K 155 (6.1) 24 (.94) AS2129 table D, E 15 (5.91) 18.5 (.73) DN 65 EN 192-1, PN16, 185 (7.28) 3 (1.18) 2 (7.87) 27 (8.15) 11 (24) 12 (26) (2 1/2") PN 4 1) ASME B16.5 CL 15 18 (7.9) 3 (1.18) 11 (24) 12 (26) ASME B16.5 CL 3 19 (7.48) 29 (1.14) 12 (26) 13 (29) JIS 5K, 1K, 2K 185 (7.28) 3 (1.18) 11 (24) 12 (26) AS2129 table D, E 165 (6.5) 18 (.71) 9 (2) 1 (22) DN 8 (3") EN 192-1, PN 4 1) 25 (8.7) 3 (1.18) 2 (7.87) 211 (8.31) 13 (29) 14 (31) ASME B16.5 CL 15 25 (8.7) 3 (1.18) 13 (29) 14 (31) ASME B16.5 CL 3 21 (8.27) 33 (1.3) 16 (35) 17 (37) JIS 5K, 1K 25 (8.7) 3 (1.18) 13 (29) 14 (31) JIS 2K 2 (7.87) 28.5 (1.12) 12 (26) 13 (29) AS2129 table D, E 25 (8.7) 3 (1.18) 13 (29) 14 (31) DN 1 (4") EN 192-1, PN 16 1) 235 (9.25) 29 (1.14) 25 (9.84) 242 (8.53) 15 (33) 15.5 (34) EN 192-1, PN 4 1) 235 (9.25) 28 (1.1) 17 (37) 17.5 (39) ASME B16.5 CL 15 235 (9.25) 29 (1.14) 15 (33) 15.5 (34) ASME B16.5 CL 3 255 (1.4) 38.5 (1.52) 25 (55) 25.5 (56) JIS 5K 2 (7.87) 24 (.94) 12 (26) 13 (29) JIS 1K, 2K 235 (9.25) 29 (1.14) 15 (33) 16 (35) AS2129 table D, E 235 (9.25) 29 (1.14) 15 (33) 16 (35) DN 125 (5") EN 192-1, PN 16 1) 27 (1.63) 38.5 (1.52) 25 (9.84) 254 (1.) 2 (44) 21 (46) EN 192-1, PN 4 1) 27 (1.63) 36 (1.42) 2 (44) 21 (46) ASME B16.5 CL 15 27 (1.63) 38.5 (1.52) 2 (44) 21 (46) ASME B16.5 CL 3 28 (11.2) 42 (1.65) 31 (68) 32 (7) JIS 5K, 1K, 2K 27 (1.63) 38.5 (1.52) 2 (44) 21 (46) AS2129 table D, E 27 (1.63) 38 (1.5) 2 (44) 21 (46) Tolerance for L: + / -3 mm (+ / -.18 inch) 1) Other pressure ratings on request. 2) If a grounding ring is fitted (attached to one side of the flange), dimension L increases by 5 mm (.197 inch). 3) If protection plates are fitted (attached to both sides of the flange), dimension L increases by 1 mm (.394 inch). ProcessMaster FEP61 DS/FEP61-EN Rev. A 25
ProcessMaster FEP61 Electromagnetic flowmeter Flange DN 15... 6 (1... 24"), cast iron sensor housing Design level "B" All specified dimensions and weights are in mm (inch) or kg (lb). 138 (5.43) 19 (4.29) 45 (1.77) 1 ØD F Fig. 29 1 Transport lugs L B G1246 Dimensions - Flange device, cast iron sensor housing Design level "B" Approx weight Nominal Process connection D B L 2) 3) F Remote Integral diameter DN 15 EN 192-1, PN 16 1) 3 (11.81) 31.5 (1.24) 3 (11.81) 275 (1.83) 4 (88) 41 (9) (6") EN 192-1, PN 4 1) 3 (11.81) 38.5 (1.52) 4 (88) 41 (9) ASME B16.5 CL 15 3 (11.81) 32.5 (1.28) 35 (77) 36 (79) ASME B16.5 CL 3 32 (12.6) 44 (1.73) 46 (11) 47 (14) JIS 5K, 1K 3 (11.81) 31 (1.22) 4 (88) 41 (9) JIS 2K 35 (12.1) 36.5 (1.44) 36 (79) 37 (82) AS2129 table D 3 (11.81) 31 (1.22) 4 (88) 41 (9) AS2129 table E 28 (11.2) 24 (.94) 3 (66) 31 (68) DN 2 EN 192-1, PN 1, PN 16 1) 375 (14.76) 35 (1.38) 35 (13.78) 31 (11.85) 65 (143) 66 (145) (8") EN 192-1 PN 25 1) 36 (14.17) 4 (1.57) 51 (112) 52 (115) EN 192-1 PN 4 1) 375 (14.76) 44 (1.73) 58 (128) 59 (13) ASME B16.5 CL 15 375 (14.76) 35 (1.38) 65 (143) 66 (145) ASME B16.5 CL 3 38 (14.96) 51 (2.1) 66 (146) 67 (148) JIS 5K 32 (12.6) 28 (1.1) 37 (82) 38 (84) JIS 1K 33 (12.99) 3 (1.18) 39 (86) 4 (88) JIS 2K 375 (14.76) 35 (1.38) 65 (143) 66 (145) AS2129 table D, E 335 (13.19) 35 (1.38) 5 (11) 51 (112) Tolerance for L: DN 15... 2 + / -3 mm (+ / -.18 inch), DN 25... 6 + / -5 mm (+ / -.197 inch) 26 DS/FEP61-EN Rev. A ProcessMaster FEP61
Dimensions - Flange device, cast iron sensor housing Design level "B" Approx weight Nominal Process connection D B L 2) 3) F Remote Integral diameter DN 25 EN 192-1, PN 1 1) 395 (15.55) 37 (1.46) 45 (17.72) 326 (12.83) 48 (16) 49 (18) (1") EN 192-1, PN 16 1) 45 (15.94) 37 (1.46) 48 (16) 49 (18) EN 192-1, PN 25 1) 425 (16.73) 4 (1.57) 59 (13) 6 (132) EN 192-1, PN 4 1) 45 (17.72) 47 (1.85) 89 (196) 9 (198) ASME B16.5, CL 15 45 (15.94) 45.5 (1.79) 7 (154) 71 (156) ASME B16.5, CL 3 444.5 (17.5) 61 (2.4) 95 (29) 96 (211) JIS 5K, 1K 45 (15.94) 37 (1.46) 48 (16) 49 (18) JIS 2K 43 (16.93) 39 (1.45) 6 (132) 61 (135) AS2129 table D, E 45 (15.94) 37 (1.46) 48 (16) 49 (18) DN 3 EN 192-1, PN 1, PN 16 1) 475 (18.7) 38.5 (1.52) 5 (19.68) 351 (13.82) 7 (154) 71 (156) (12") EN 192-1, PN 25 1) 485 (19.9) 44 (1.73) 84 (185) 85 (187) EN 192-1, PN 4 1) 515 (2.28) 58 (2.28) 94 (27) 95 (29) ASME B16.5, CL 15 485 (19.9) 5.5 (1.99) 11 (242) 111 (245) ASME B16.5, CL 3 521 (2.51) 69 (2.72) 14 (38) 141 (311) JIS 5K, 1K 475 (18.7) 38.5 (1.52) 6 (132) 61 (134) JIS 2K 48 (18.9) 42 (1.65) 8 (176) 81 (178) AS2129 table D, E 475 (18.7) 38.5 (1.52) 6 (132) 61 (134) DN 35 EN 192-1, PN 1 1) 55 (19.88) 35 (1.38) 55 (21.65) 374 (14.72) 74 (163) 75 (165) (14") EN 192-1, PN 16 1) 52 (2.47) 4 (1.57) 86 (19) 87 (192) EN 192-1, PN 25 1) 555 (21.85) 47 (1.85) 121 (267) 122 (269) ASME B16.5, CL 15 533 (2.98) 54 (2.13) 13 (227) 14 (229) ASME B16.5, CL 3 584 (22.99) 8 (3.15) 196 (432) 197 (434) JIS 5K 48 (18.9) 29 (1.14) 59 (13) 6 (132) JIS 1K 49 (19.29) 31 (1.22) 63 (139) 64 (141) JIS 2K 54 (21.26) 45 (1.77) 1 (22) 11 (222) AS2129 table D 525 (2.67) 27 (1.6) 68 (15) 69 (152) AS2129 table E 525 (2.67) 38 (1.5) 86 (189) 87 (192) DN 4 EN 192-1, PN 1 1) 565 (22.24) 37 (1.46) 6 (23.62) 398 (15.67) 93 (25) 94 (27) (16") EN 192-1, PN 16 1) 58 (22.83) 43 (1.69) 19 (24) 11 (242) EN 192-1, PN 25 1) 62 (24.41) 53 (2.9) 162 (357) 163 (359) ASME B16.5, CL 15 597 (23.5) 57 (2.24) 13 (287) 131 (289) ASME B16.5, CL 3 648 (25.5) 88 (3.46) 262 (577) 263 (579) JIS 5K 54 (21.26) 29 (1.14) 72 (158) 73 (16) JIS 1K 56 (22.5) 33 (1.3) 84 (185) 85 (187) JIS 2K 65 (23.82) 51 (2.1) 137 (32) 138 (34) AS2129 table D 58 (22.83) 3 (1.2) 86 (189) 87 (191) AS2129 table E 58 (22.83) 39 (1.54) 12 (225) 13 (227) Tolerance for L: DN 15... 2 + / -3 mm (+ / -.18 inch), DN 25... 6 + / -5 mm (+ / -.197 inch) ProcessMaster FEP61 DS/FEP61-EN Rev. A 27
Change from one to two columns ProcessMaster FEP61 Electromagnetic flowmeter Dimensions - Flange device, cast iron sensor housing Design level "B" Approx weight Nominal Process connection D B L 2) 3) F Remote Integral diameter DN 45 EN 192-1, PN 1 1) 615 (24.21) 41 (1.61) 6 (23.62) 423 (16.65) 111 (245) 112 (247) (18") EN 192-1, PN 16 1) 64 (25.2) 47 (1.85) 136 (3) 137 (32) EN 192-1, PN 25 1) 67 (26.38) 59 (2.32) 28 (458) 29 (46) ASME B16.5, CL 15 635 (25.) 66 (2.6) 144 (317) 145 (319) ASME B16.5, CL 3 711 (27.99) 93 (3.66) 311 (685) 312 (687) JIS 5K 65 (23.82) 29 (1.14) 86 (189) 87 (192) JIS 1K 62 (24.41) 35 (1.38) 11 (222) 12 (224) JIS 2K 675 (26.75) 53 (2.9) 173 (381) 174 (383) AS2129 table D 64 (25.2) 3 (1.18) 1 (22) 11 (222) AS2129 table E 64 (25.2) 4 (1.57) 123 (271) 124 (273) DN 5 EN 192-1, PN 1 1) 67 (26.38) 43 (1.96) 6 (23.62) 45 (17.72) 128 (282) 129 (284) (2") EN 192-1, PN 16 1) 715 (28.15) 51 (2.1) 188 (414) 189 (416) EN 192-1, PN 25 1) 73 (28.74) 63 (2.48) 247 (544) 248 (546) ASME B16.5, CL 15 698.5 (27.5) 69 (2.72) 171 (377) 172 (379) ASME B16.5, CL 3 775 (3.51) 99 (3.9) 364 (82) 365 (84) JIS 5K 655 (25.79) 24 (.94) 94 (27) 95 (29) JIS 1K 675 (26.57) 35 (1.38) 127 (28) 128 (282) JIS 2K 73 (28.74) 47 (1.85) 198 (436) 199 (438) AS2129 table D 75 (27.76) 34 (1.34) 126 (277) 127 (28) AS2129 table E 75 (27.76) 43 (1.69) 165 (364) 166 (366) DN 6 EN 192-1, PN 1 1) 78 (3.71) 47 (1.85) 8 (31.5) 55 (19.88) 184 (45) 185 (48) (24") EN 192-1, PN 16 1) 84 (33.7) 6 (2.36) 298 (657) 299 (259) EN 192-1, PN 25 1) 845 (33.27) 73 (2.87) 395 (871) 396 (873) ASME B16.5, CL 15 813 (32.1) 8 (3.15) 276 (68) 277 (61) ASME B16.5, CL 3 914 (35.98) 118 (4.65) 616 (1358) 617 (136) JIS 5K 77 (3.31) 31 (1.22) 138 (34) 139 (36) JIS 1K 795 (31.3) 37 (1.46) 186 (41) 187 (412) JIS 2K 845 (33.27) 59 (2.32) 27 (595) 271 (597) AS2129 table D 825 (32.48) 47 (1.85) 186 (41) 187 (412) AS2129 table E 825 (32.48) 53 (2.9) 263 (579) 264 (582) Tolerance for L: DN 25... 6 + / -5 mm (+ / -.197 inch) 1) Other pressure ratings on request. 2) If a grounding ring is fitted (attached to one side of the flange), dimension L increases by 5 mm (.197 inch). 3) If protection plates are fitted (attached to both sides of the flange), dimension L increases by 1 mm (.394 inch). 28 DS/FEP61-EN Rev. A ProcessMaster FEP61
Transmitter Features 4... 2 ma current output. Current output in the event of an alarm can be configured to 21... 22.6 ma (NAMUR NE43). Measuring range: Can be configured between.2... 2 x Q max DN. Operating mode for flow measurement can be configured. Programmable digital output. Can be configured as frequency output, pulse output or binary output. Damping:... 1 s configurable (1 τ). Low flow cut-off:... 2 % for current and pulse output. Empty pipe detection 1). Simulation of current and binary output (manual process execution). 1) Requirements for Empty Pipe detector function: The conductivity of the fluid must be 2 μs/cm Signal cable length must be 5 m (164 ft) Nominal diameter must be DN 1 LCD indicator (option) High-contrast LCD indicator. Display of the current flow rate as well as the total flow rate. Application-specific visualizations which the user can select. Two operator pages can be configured to display multiple values in parallel. Plain text fault diagnostics Menu-guided parameterization with four buttons. "Easy Set-up" function for fast commissioning. Parameterization of the device through the front glass with the housing closed. IP rating IP 65 / IP 67 in accordance with EN 6529 Vibration In accordance with EN 668-2 Maximum deflection:.15 mm (.6 inch) in the 1... 58 Hz range Maximum acceleration: 2 g 1), in the 58... 15 Hz range 1) Peak load Temperature Data Ambient temperature range -3... 6 C (-22... 14 F) Storage temperature range -3... 7 C (-22... 158 F) NOTE When operating below -2 C (-4 F), the LCD display can no longer be read and the electronics should be operated with as few vibrations as possible. Full functionality is assured at temperatures above - 2 C (-4 F). Housing design Integral mount design Housing Plastic, RAL 92 (light gray) Cable gland Polyamide Remote mount design Housing Cast aluminum, painted Paint Paint coat 8 μm thick, RAL 92 (light gray) Cable gland Polyamide Weight 1.8 kg (3.97 lb) ProcessMaster FEP61 DS/FEP61-EN Rev. A 29
Change from two to one column ProcessMaster FEP61 Electromagnetic flowmeter Dimensions 15 (5.91) 2 (7.87) 98,1 (3.86) 36,3 (1.43) 36,5 (1.44) 1 18 (7,1) Ø 6,4 (.25) 72,5 (2.85) Fig. 3: Mounting dimensions (remote mount design) 1 Hole pattern for mounting holes G11568 3 DS/FEP61-EN Rev. A ProcessMaster FEP61
Electrical connections Connection diagram A B L N 1+ 2- - + - + 52 + 31 32 41 42 51 FE 3 2S E2 E1 1S M1 M2 PE PE PE 5 m (2 m) 164 ft (656 ft) FE B 3 2S E2 E1 1S M1 M2 Fig. 31: Electrical connections A Connections for power supply and outputs B Connections for signal cable (remote mount design only) PE PE G1218 Change from one to two columns NOTE For detailed information about grounding the transmitter and the flowmeter sensor, please refer to chapter "Grounding" in the Commissioning instruction or the operating instruction. Connections for the power supply AC power supply Terminal Function / comments L Phase N Neutral conductor PE / Protective earth (PE) Connections for outputs Terminal Function / comments 31 / 32 Active current output The current output is "active" mode. The source to drive the 2 ma loop is in-built in the transmitter. 41 / 42 Passive digital output DO1 The output can be configured as a pulse output, frequency output or switch output on site. 51 / 52 Passive digital output DO2 The output can be configured as a pulse output, frequency output or switch output on site. Functional earth DC voltage supply Terminal Function / comments 1+ + 2- - PE / Protective earth (PE) Connections for the signal cable Only for remote mount design. Terminal Function / comments Color FE Not connected 3 Measurement potential green 2S Shield for E2 E2 Signal line blue E1 Signal line violet 1S Shield for E1 M1 Magnet coil brown M2 Magnet coil red Shield Not connected orange / yellow ProcessMaster FEP61 DS/FEP61-EN Rev. A 31
Change from two to one column ProcessMaster FEP61 Electromagnetic flowmeter Electrical data for inputs and outputs Power supply L / N, 1+ / 2- AC power supply Terminals Operating voltage Power consumption Inrush current L / N 1 24 V AC (-15 % / +1 %), 47 64 Hz < 2 VA 8.8 A Digital output 41 / 42, 51 / 52 Can be configured as pulse, frequency or binary output. A 16... 3 V I E + - 41 51 42/52 R B R B R B U CE I CE DC voltage supply Terminals 1+ / 2- Operating voltage 24... 48V DC (-1 % / +1 %) B I 41 E R B U CE I CE Ripple < 5 % Power consumption < 1 W Inrush current 5.6 A 51 42/52 R B V 24 V DC Current output 31 / 32 Can be configured for outputting mass flow, volume flow. +31-32 4... 2 ma Fig. 32: Connection example active current output 31 / 32 (I = internal, E = external, R B = load) Current output Active Terminals 31 / 32 Output signal 4 2 ma Load R B Ω RB 65 Ω I E R B G1237 Fig. 33: Connection example (I = internal, E = external, R B = load) A Passive digital output 41 / 42, 51 / 52 as pulse or frequency output B Passive digital output 51 / 52 as binary output NOTE Terminals 42 / 52 have the same ground potential. Digital outputs 41 / 42 and 51 / 52 are not electrically isolated from each other. If you are using a mechanical counter, we recommend setting a pulse width of 3 ms and a maximum frequency of fmax 3 khz. Pulse / frequency output (passive) Terminals 41 / 42, 51 / 52 U max 3 V DC I max 25 ma f max 1.5 khz Pulse width.1 2 ms G11597-1 Binary output (passive) Terminals 41 / 42, 51 / 52 U max 3 V DC I max 25 ma Switching function Can be configured using software as: System alarm, empty pipe alarm, max. / min. alarm, flow direction signaling, others 32 DS/FEP61-EN Rev. A ProcessMaster FEP61
Ordering Information ProcessMaster FEP611 Electromagnetic Flowmeter system, integral mount ProcessMaster FEP611 7,8 9,1 11 12,13,14,15... 75,76 Explosion Protection Certification Without Y Housing Type / Housing Material / Cable Glands Integral / Single compartment / Plastic / M2 x 1.5 V1 Integral / Single compartment / Plastic / NPT 1/2 in. V2 Sensor Style Standard Sensor Housing F Meter size DN 3 (1/1 in.) 3 DN 4 (5/32 in.) 4 DN 6 (1/4 in.) 6 DN 8 (5/16 in.) 8 DN 1 (3/8 in.) 1 DN 15 (1/2 in.) 15 DN 2 (3/4 in.) 2 DN 25 (1 in.) 25 DN 32 (1-1/4 in.) 32 DN 4 (1-1/2 in.) 4 DN 5 (2 in.) 5 DN 65 (2-1/2 in.) 65 DN 8 (3 in.) 8 DN 1 (4 in.) 1 DN 125 (5 in.) 125 DN 15 (6 in.) 15 DN 2 (8 in.) 2 DN 25 (1 in.) 25 DN 3 (12 in.) 3 DN 35 (14 in.) 35 DN 4 (16 in.) 4 DN 45 (18 in.) 45 DN 5 (2 in.) 5 DN 6 (24 in.) 6 DN 7 (28 in.) 7 DN 75 (3 in.) 75 DN 8 (32 in.) 8 DN 9 (36 in.) 9 DN 1 (4 in.) 1 DN 15 (42 in.) 15 Continued on next page ProcessMaster FEP61 DS/FEP61-EN Rev. A 33
ProcessMaster FEP61 Electromagnetic flowmeter ProcessMaster FEP611 7,8... 12,13,14,15 16,17 18,19 2 21 22... 75,76 Meter size (continuation) DN 11 (44 in.) 11 DN 12 (48 in.) 12 DN 14 (54 in.) 14 DN 15 (6 in.) 15 DN 16 (66 in.) 16 DN 18 (72 in.) 18 DN 2 (8 in.) 2 Process Connection Type Flanges DIN PN 6 1) D Flanges DIN PN 1 D1 Flanges DIN PN 16 D2 Flanges DIN PN 25 D3 Flanges DIN PN 4 D4 Flanges ASME CL 15, B16.5 DN 6, B16.47 series B > DN6 A1 Flanges ASME CL 3, B16.5 DN 6, B16.47 series B > DN6 A3 Flanges JIS 1K J1 Flanges JIS 5K J2 Flanges JIS 2K J3 Liner Material Hard rubber 4) R2 Soft rubber 5) R4 ETFE 2) E1 PTFE T1 PFA 3) P1 Others Z9 Process Connection Material Carbon steel B Stainless steel 6) C Others Z Electrode Design Standard 1 Pointed head 7) 5 Others 9 Measuring Electrodes Material Hast. C-4 (2.461) D Titanium F Tantalum G Hast. B-3 (2.46) H Platinum-Iridium J Stainless steel 316Ti (1.4571) S Others Z Continued on next page 34 DS/FEP61-EN Rev. A ProcessMaster FEP61
ProcessMaster FEP611 7,8 23 24 25,26 27 28 29,3 31 32,33 34,35,36 37,38,39 4,41,42 43,44 45,46 75,76 Grounding Electrode / Full Pipe Detection No grounding electrode / No full pipe detection Grounding electrode / No full pipe detection 2 Others 9 Grounding Accessories Without A Grounding ring (1 off), mounted to flange 8) B Grounding ring (2 off), mounted to flange 8) C Others Z Protection Class Transmitter / Protection Class Sensor Standard / IP 67 7 Power Supply 1... 23 AC / 24 V DC, 5 Hz F 1... 23 AC / 24 V DC, 6 Hz G Display Without Display with Keypad 2 Outputs Current output (active), 2 Digital outputs(passive) A6 Design Level Specified by ABB A Specified by ABB B Usage Certifications Without C Inspection certificate 3.1 acc. EN 124 C2 Others CZ Calibration Certifications ABB Standard CMA 3rd party witnessed calibration CMW Other Usage Certifications Meter tube with PED certificate CRP Potable Water and Food & Beverage Approvals Without CWY Sensor Length ABB Standard J6 Other Options Without K Continued on next page ProcessMaster FEP61 DS/FEP61-EN Rev. A 35
ProcessMaster FEP61 Electromagnetic flowmeter Documentation Languag German English Language package Western Europe / Scandinavia Language package Eastern Europe Others Pressure Bearing Parts Material Source Standard Tests and Reports Without Pressure test acc. to DIN Configuration Type Parameters set to factory defaults Parameters set customer specific Transmitter Software Function Package Standard Calibration Type ProcessMaster FEP611 7,8 47,48 49,5,51 52,53,54 55,56,57 58,59,6 61,62,63 64,65,66 67,68 69,7,71 72,73,74 75,76.5 % factory calibration 9) RCC Signal Cable Without Device Identification Plate Adhesive label Others Temperature Range of Installation / Ambient Temperature Range M1 M5 MW ME MZ MS Standard / -2... 6 C (-4... 14 F) 1) TK1 Number of Testpoints 2 Points TV2 3 Points TV3 5 Points TV5 Verification Capability disabled 1) Available from DN 1 (4 in.) 2) Available from DN 25... 6 3) Available from DN 3... 2 4) Available from DN 15 5) Available from DN 5 6) Material: Refer to data sheet. Available with design level A 7) Available from DN 1... 4 8) Available with sensor size DN 6 (24 in.) and PTFE / Thick-PTFE / ETFE / PFA liner material. For material, refer to data sheet 9) 2 points calibration will be done. If more than 2 testpoints are required, please specify 3 or 5 points with option "Number of Testpoints" 1) Max. fluid temperature with standard sensor design: 13 C (266 F) with PTFE, PFA, ETFE; 9 C / 8 C (194 F / 176 F) with hard rubber; 6 C (14 F) with soft rubber CR CPD NC1 NCC NFS SC TC TZ V 36 DS/FEP61-EN Rev. A ProcessMaster FEP61
ProcessMaster FEP612 Electromagnetic Flowmeter system, remote mount ProcessMaster FEP612 7,8 9,1 11 12,13,14,15... 74,75 Explosion Protection Certification Without Y Housing Type / Housing Material / Cable Glands Remote / Plastic / M2 x 1.5 P1 Remote / Plastic / NPT 1/2 in. P2 Sensor Style Standard Sensor Housing F Meter size DN 3 (1/1 in.) 3 DN 4 (5/32 in.) 4 DN 6 (1/4 in.) 6 DN 8 (5/16 in.) 8 DN 1 (3/8 in.) 1 DN 15 (1/2 in.) 15 DN 2 (3/4 in.) 2 DN 25 (1 in.) 25 DN 32 (1-1/4 in.) 32 DN 4 (1-1/2 in.) 4 DN 5 (2 in.) 5 DN 65 (2-1/2 in.) 65 DN 8 (3 in.) 8 DN 1 (4 in.) 1 DN 125 (5 in.) 125 DN 15 (6 in.) 15 DN 2 (8 in.) 2 DN 25 (1 in.) 25 DN 3 (12 in.) 3 DN 35 (14 in.) 35 DN 4 (16 in.) 4 DN 45 (18 in.) 45 DN 5 (2 in.) 5 DN 6 (24 in.) 6 DN 7 (28 in.) 7 DN 75 (3 in.) 75 DN 8 (32 in.) 8 DN 9 (36 in.) 9 DN 1 (4 in.) 1 DN 15 (42 in.) 15 Continued on next page ProcessMaster FEP61 DS/FEP61-EN Rev. A 37
ProcessMaster FEP61 Electromagnetic flowmeter ProcessMaster FEP612 7,8... 12,13,14,15 16,17 18,19 2 21 22... 77,78 Meter size (continuation) DN 11 (44 in.) 11 DN 12 (48 in.) 12 DN 14 (54 in.) 14 DN 15 (6 in.) 15 DN 16 (66 in.) 16 DN 18 (72 in.) 18 DN 2 (8 in.) 2 Process Connection Type Flanges DIN PN 6 1) D Flanges DIN PN 1 D1 Flanges DIN PN 16 D2 Flanges DIN PN 25 D3 Flanges DIN PN 4 D4 Flanges ASME CL 15, B16.5 DN 6, B16.47 series B > DN6 A1 Flanges ASME CL 3, B16.5 DN 6, B16.47 series B > DN6 A3 Flanges JIS 1K J1 Flanges JIS 5K J2 Flanges JIS 2K J3 Liner Material Hard rubber 4) R2 Soft rubber 5) R4 ETFE 2) E1 PTFE T1 PFA 3) P1 Others Z9 Process Connection Material Carbon steel B Stainless steel 6) C Others Z Electrode Design Standard 1 Pointed head 7) 5 Others 9 Measuring Electrodes Material Hast. C-4 (2.461) D Titanium F Tantalum G Hast. B-3 (2.46) H Platinum-Iridium J Stainless steel 316Ti (1.4571) S Others Z Continued on next page 38 DS/FEP61-EN Rev. A ProcessMaster FEP61
ProcessMaster FEP612 7,8 23 24 25,26 27 28 29,3 31 32,33 34,35,36 37,38,39 4,41,42 43,44 77,78 Grounding Electrode / Full Pipe Detection No grounding electrode / No full pipe detection 8) Grounding electrode / No full pipe detection 8) 2 Others 9 Grounding Accessories Without A Grounding ring (1 off), mounted to flange 8) B Grounding ring (2 off), mounted to flange 8) C Others Z Protection Class Transmitter / Protection Class Sensor IP 67 / IP 67 7 IP 67 / IP 68 9) 76 IP 67 / IP 68, signal cable fitted and potted 1) 77 Power Supply Without Y Display Without Outputs Without Y Design Level Specified by ABB A Specified by ABB B Usage Certifications Without C Inspection certificate 3.1 acc. EN 124 C2 Others CZ Calibration Certifications ABB Standard CMA 3rd party witnessed calibration CMW Other Usage Certifications Meter tube with PED certificate CRP Potable Water and Food & Beverage Approvals Without CWY Power Supply Line Frequency 5 Hz (to be specified in case no Tx is ordered) 11) F5 6 Hz (to be specified in case no Tx is ordered) 12) F6 Continued on next page ProcessMaster FEP61 DS/FEP61-EN Rev. A 39
ProcessMaster FEP61 Electromagnetic flowmeter ProcessMaster FEP612 7,8 45,46 47,48 49,5 51,52,53 54,55,56 57,58,59 6,61,62 63,64,65 66,67,68... 77,78 Sensor Length ABB Standard J6 Other Options Without K Documentation Language German M1 English M5 Language package Western Europe / Scandinavia MW Language package Eastern Europe ME Others MZ Pressure Bearing Parts Material Source Standard MS Tests and Reports Without CR Pressure test acc. to DIN CPD Configuration Type Parameters set to factory defaults NC1 Parameters set customer specific NCC Transmitter Software Function Package Standard NFS Calibration Type.5 % factory calibration 13) RCC Signal Cable Without SC 5 m (approx. 15 ft) SC1 1 m (approx. 3 ft) SC2 15 m (approx. 49 ft) SC3 2 m (approx. 66 ft) SC4 25 m (approx. 82 ft) SC5 3 m (approx. 98 ft) SC6 35 m (approx. 115 ft) SC7 4 m (approx. 131 ft) SC8 5 m (approx. 164 ft) SCA Continued on next page 4 DS/FEP61-EN Rev. A ProcessMaster FEP61
Device Identification Plate Adhesive label Others Temperature Range of Installation / Ambient Temperature Range ProcessMaster FEP612 7,8 69,7 71,72,73 74,75,76 77,78 Standard / -2... 6 C (-4... 14 F) 14) TK1 Number of Testpoints 2 Points TV2 3 Points TV3 5 Points TV5 Verification Capability disabled 1) Available from DN 1 (4 in.) 2) Available from DN 25... 6 (1... 24 in.) 3) Available from DN 3... 2 (1/1... 8 in.) 4) Available from DN 15 (1/2 in.) 5) Available from DN 5 (2 in.) 6) Material: Refer to data sheet. Available with design level A 7) Available from DN 1... 4 (3/8... 16 in.) 8) Available with sensor size DN 6 (24 in.) and PTFE / Thick-PTFE / ETFE / PFA liner material. For material, refer to data sheet 9) Only available with remote transmitter, sealing compound (optional) D141B38U1 1) Only available with remote transmitter 11) 5 Hz (to be specified in case no Tx is ordered) 12) 6 Hz (to be specified in case no Tx is ordered) 13) 2 points calibration will be done. If more than 2 testpoints are required, please specify 3 or 5 points with option "Number of Testpoints" 14) Max. fluid temperature with standard sensor design: 13 C (266 F) with PTFE, PFA, ETFE; 9 C / 8 C (194 F / 176 F) with hard rubber; 6 C (14 F) with soft rubber TC TZ V ProcessMaster FEP61 DS/FEP61-EN Rev. A 41
ProcessMaster FEP61 Electromagnetic flowmeter Remote transmitter FET612 FET612 Electromagnetic Flowmeter, remote transmitter for ProcessMaster FEP61. Remote transmitter FET612 7,8 9,1 11,12 13 14 15,16 17,18,19 2,21 22,23 24,25 26,27,28 Explosion Protection Certification Without Y Housing Type / Housing Material / Cable Glands Field-mount / Single compartment / Aluminium / 4 x M2 x 1.5 F1 Field-mount / Single compartment / Aluminium / 4 x NPT 1/2 in. F2 Protection Class Transmitter / Protection Class Sensor Standard / IP 67 7 Power Supply 1-24 AC; 24-48 DC, 5 Hz F 1-24 AC; 24-48 DC, 6 Hz G Display Without Display with Keypad 2 Outputs Current output (active), 2 Digitial Outputs (passive) A6 Potable Water and Food & Beverage Approvals Without CWY Other Options Without K Documentation Language German M1 English M5 Language package Western Europe / Scandinavia MW Language package Eastern Europe ME Device Identification Plate Adhesive label TC Others TZ Temperature Range of Installation / Ambient Temperature Range Standard / -2... 6 C (-4... 14 F) TK1 42 DS/FEP61-EN Rev. A ProcessMaster FEP61
Change from one to two columns Change from two to one column Accessories Description Infrared service port adapter FZA1 Order code FZA1 G1788 Installation set for NPT 1/2" cable gland. For sealing the cable conduit during outdoor installation. 3KXF813L1 G1258 Adapter M2x1.5 to 1/2"NPT D365B269U1 Signal cable G1259 D173D31U1 Trademarks Hastelloy C is a trademark of Haynes International "Torque information" in the operating instruction ProcessMaster FEP61 DS/FEP61-EN Rev. A 43