C420 PAPR O P E R ATO R MANUAL
Information contained in this manual is technically accurate at the time of this printing. Updates are made periodically to the information herein. If you have comments please forward them to Avon. THANK YOU Multi-language versions of this manual available at www.avon-protection.com.
WARNING The Avon Powered Air Purifying Respirator (PAPR) shall not be used until the user has read and understood the user instructions supplied with this product. If the user has questions concerning the safe operation of this respirator, please consult the local trained supervisor or safety official. If the user instructions are not supplied to the user, a copy can be obtained by calling Avon: 1-888-AVON-440 Use of Avon equipment, other than in compliance with the user instructions or use by personnel who are unqualified or untrained, is dangerous and the user may be exposed to serious bodily injury or death. The Avon PAPR Powered Air Purifying Respirator must not be used in oxygendeficient (less then 19.5% oxygen) atmospheres. The Avon PAPR must only be used by personnel having successfully completed a Quantitative Fit Test with the Facepiece PAPR combination. The Face seal can be adversely affected by a wide range of factors. These include but are not limited to: Facial Hair, Sideburns, Bangs and Headwear. Any change in these features must result in a repeated and successful quantitative fit test. Failure to carry out this repeat testing could affect protection factor and may result in serious bodily injury or death. Only Avon approved parts must be used. Do not modify or alter any parts. Only use in areas where a risk assessment has determined that the CBRN PAPR provides suitable and adequate personal protection. Leave any contaminated area immediately if you experience difficulty in breathing, nose or throat irritation, dizziness or detect the taste or smell of the contaminant. C420 1
Table of Contents 1.0 General 3 1.1 General Cautions and Limitation 3 2.0 How to Use the Avon PAPR 5 2.1 Before Using the Avon PAPR 5 2.2 Installing the Waist Belt 5 2.3 Installing the Battery Pack 5 2.4 Battery Airflow Check 7 3.0 Installing the Canisters 8 3.1 Airflow Test - Canisters Installed 8 4.0 Fitting Breathing Tube and Facepieces 9 4.1 Fitting Breathing tube to Blower Unit 9 4.2 Fitting Breathing tube to Facepiece 10 4.3 Quantitative Fit Test 10 5.0 Using the Avon PAPR 11 5.1 Donning the Blower Unit 11 5.2 Negative Pressure Leak Test 12 5.3 Using the PAPR in Contaminated Environments 12 5.4 Limitations of time of USE against Gaseous CBRN Threats 13 6.0 After Use 14 6.1 Doffing the Avon PAPR 14 6.2 Removal and Disposal of Canisters 14 6.3 Removal and Disposal of Battery 15 6.4 Battery Charging 15 7.0 Cleaning, Maintenance and Storage 17 7.1 Cleaning the Respirator 17 7.2 Inspecting the Respirator before Storage and Re-use 18 7.3 Storing the Respirator 18 8 Service 19 9 Accessories and Spare Parts 19 10 NIOSH-Specific Industrial PAPR Cautions and Limitations 21 11 NIOSH-Specific CBRN PAPR Cautions and Limitations 21 12 Respirator Approval Label 22 13 CBRNF12B Canister Approval Label 24 2 C420
1. 0 General The Avon PAPR respirator is a blower-assisted air-purifying respirator referred to as a Powered Air Purifying Respirator or a PAPR. The Avon PAPR when used with the Avon CBRNFM12 or Avon C50 Facepiece and Avon CBRNF12B Canisters is NIOSH approved to NIOSH CBRN PAPR Cap 1. The Blower Unit assists breathing by drawing air through the canisters and delivering the purified air through a breathing tube to the facepiece. An Airflow Indicator, used to check for minimum airflow, is provided with the PAPR filtering system. 1 General Both a Rechargeable Lithium-Ion Battery and Non-Rechargeable Lithium Sulfur Dioxide Battery (LiSO 2 ) are approved for use with the Avon PAPR. WARNING Failure to choose a CBRN respirator equipped with a CBRN filter suitable for the contaminant(s) in the atmosphere or likely to be released in the atmosphere during a CBRN incident may result in the respirator providing little or no protection against the contaminated atmosphere, leading to serious bodily injury or death. The Avon CBRNF12B is the only canister approved for use with the Avon PAPR for CBRN operations. 1.1 General Cautions and Limitations Prior to use the user must read and fully understand: These user instructions The user instructions associated with the chosen Facepiece The canister user instructions Specific NIOSH Cautions and limitations (see Sections 10 and 11) Prior to use, the user must have received training in the use of the Avon PAPR including, but not limited to, sizing and fitting procedures, correct hose length selection, pre-use checks, donning, seal check, use, doffing (removal), and after-use care. C420 3
Prior to use, the user must have selected the correct size of facepiece in accordance with the fitting procedures given in the chosen facepiece user instructions. 1 General Prior to use, the user must confirm the correct fit and adjustment of facepiece and configuration of the PAPR using an acceptable fit test method and protocol (29 CFR 1910.134) such as ambient particle counting (PortaCount ). Fit must be checked with the facepiece as an APR and with the PAPR with the Blower off. A fit factor of better than 2500 must be achieved for both applications. The respirator must only be used in areas of a CBRN incident where the risk assessment permits the use of powered air purifying CBRN respirators. Do not use in concentrations of contaminants that are immediately dangerous to life or health or are unknown or when concentrations exceed the use limitations for the respirator specified in applicable government regulations. Avon PAPR Major Components Waist Belt Battery - + Blower Airflow Indicator C50 Protective Mask CBRN Canisters Breathing Tube During use, the atmosphere must be monitored for the level of contamination and provision must be made for the withdrawal of personnel in the event that the contamination level increases to immediately dangerous to life and health (IDLH) levels. New Lithium-Sulfur Dioxide batteries and fully charged rechargeable Lithium-Ion batteries will provide flow of over 115 lpm for up to 8 hours. Use beyond this time is not recommended. The user must monitor and record battery use to ensure that the battery hours used is known. The Avon PAPR respirator contains a battery and may not be taken into or used in atmospheres containing flammable or explosive gases, vapors, or dusts when the concentration of such contaminants is near or above the lower flammable limit (LFL). Do not use the Avon PAPR respirator for fire fighting, in oxygen-deficient atmospheres (<19.5% oxygen), or for protection against airborne contaminants for which the selected canister does not provide protection. 4 C420
Keep the canister sealed until fitted to the respirator just prior to use. If either canisters become damaged or water logged, both canisters should be replaced immediately. Canisters become ineffective if immersed in or heavily soaked in water. S - Special or Critical User s Instructions The respirator facepiece must be kept in the carrier at all times except when worn or maintained. The Blower must be stored with the Green Caps/plugs in place except when worn or maintained. The Breathing Tube must be stored with the two ends connected together except when worn or maintained. The Canister must remain sealed until fitted to the blower prior to use. 2.0 How to Use the Avon PAPR 2.1 Before Using the Avon PAPR Perform all required pre-use inspections, checking the condition and integrity of all components. 2 How to Use the Avon PAPR Make sure only those canisters and facepieces that appear on the NIOSH Approval Label are used. (see Section 12 and 13) Always use two NIOSH Approved CBRN PAPR CAP-1 canisters. 2.2 Installing the Waist Belt Note the lacing path of the belt through the male buckle and remove the male buckle and keeper loop from the end of the belt. Installing the Waist Belt Thread the belt through the two belt loops on the back of the Blower Unit. Replace the keeper loop and lace the male buckle back onto the belt. 2.3 Installing the Battery Pack When using the disposable Lithium Sulfur Dioxide battery packs, the black battery cap provided with the Avon PAPR Blower must be used. When using the rechargeable Lithium-Ion battery packs, the green battery cap supplied separately must be used. C420 5
Each Battery Cap Assembly has a lanyard. This can be secured via a split ring at the end of the lanyard to the hole in the blower housing to prevent loss. 2 How to Use the Avon PAPR Install the Battery Pack into the battery compartment of the Blower Unit, as follows: Set the blower toggle switch to the OFF position. Remove the Battery Cap assembly from the PAPR Blower by turning counter clockwise. Remove the Battery from its packaging. Inspect the battery for signs of damage. Check that the correct Battery Cap is attached by the lanyard to the blower housing. CAUTION Be sure the switch is set to OFF position before installing or replacing the Battery. Damage may occur to the battery if switch is ON when Battery is installed. - + Installing the Battery - + Litium non-rechargeable battery cap (black) Rechargeable battery cap (green) WARNING Do not use any battery which shows signs of damage, such as bulging, swelling, disfiguration, a swollen plastic wrap, liquid in a plastic wrap. The Lithium-Sulfur Dioxide (LiSO 2 ) non rechargeable Battery used in this equipment contains pressurized Sulfur Dioxide (SO²) gas. The gas is toxic and the battery must not be abused in any way which may cause the battery to rupture. Do not handle the battery directly if you detect an odor similar to vinegar or rotten eggs. Such odor indicates exposure to battery gas leakage, which can lead to serious bodily injury or death. Install the Battery into the battery compartment in the Blower Unit with the contact end (metal ring) first. An orientation label is located just inside the battery compartment. Replace the Battery Cap Assembly by screwing clockwise onto the Blower Unit and complete the Battery Airflow check. 6 C420
2.4 Battery Airflow Check Battery Airflow Check - Without Canisters 2 How to Use the Avon PAPR Test the operation of the Blower Unit with the supplied Airflow Indicator as follows: Inspect the Airflow Indicator to verify that the O-ring is present and in good condition. The red ball shall move freely within the column. Remove the green sealing plugs from the outlet and canister mounting ports of the Blower Unit. Retain these plugs for blower storage. Insert the Airflow Indicator into the Blower Unit air outlet. Push the Airflow Indicator into the air outlet until it bottoms out on the shoulder. Position the Blower Unit in an upright position so the Airflow Indicator is vertical on top of the Blower Unit. Turn the PAPR Blower ON. Observe the position of the ball in the Airflow Indicator. With the Blower Unit running and no canisters installed, the red ball will go to the top of the indicator. Failure to do so indicates a faulty battery. Replace and recheck. If airflow check continues to fail, tag the respirator as needing repair and remove from service. Turn the PAPR Blower off, remove the Airflow Indicator, and reinstall the green plugs in the outlet and the canister mounting ports until you are ready to use the respirator. C420 7
3.0 Installing the Canisters Install the canister as follows: NOTE: The Avon PAPR respirator utilizes two approved Avon CBRNF12B canisters. Two (2) new canisters must be installed before each use. The canisters are one time use only and must be disposed of after each use. (see Section 6) 3 Installing the Canisters Remove the protective green plugs from the blower inlets and outlet. Retain these plugs for blower storage. Inspect the gaskets in each of the canister ports. If a gasket is damaged or missing, replace with Avon P/N 70501/242. Gaskets must be present and in good order in the inlet port, otherwise the canister will not seal properly. Remove both canisters from their packaging. CAUTION Canisters are intended for one time use only. Canisters are considered to have been put in service when they are removed from their packaging. WARNING Do not over tighten canisters. Over tightening may distort the gasket resulting in leakage that may expose the wearer to substances which can cause serious personal injury or death. Attach both canisters to the Blower Unit by screwing into canister ports until hand tight. 3.1 Airflow Test - Canisters Installed Using the Airflow Indicator, test operation of unit with canisters in place, as follows: Inspect the Airflow Indicator to verify that the O-ring is present and in good condition. The red ball shall move freely within the column. Insert the Airflow Indicator into the Blower Unit air outlet. Push the Airflow Indicator into air outlet until it bottoms out on shoulder. Turn on the Blower Unit. 8 C420
Supporting the Blower Unit on a horizontal surface so that the Airflow Indicator is approximately vertical, observe the reading on the Airflow Indicator. Acceptable performance shall be indicated by the position of the red ball being above the line marked on the outside of the column. (With fresh canisters and a new battery, the red ball should rise well above the marked line). Battery Airflow Check With Canisters Installed 4 Turn the Blower Unit off and remove the Airflow Indicator. The Avon PAPR is required to pass the airflow test before fitting of the breathing tube and facepiece. 4.0 Fitting Breathing Tube and Facepiece WARNING Failure to verify proper air flow from the Blower Unit may result in reduced performance of the unit, leading to serious personal injury of death. FItting Breathing Tube and Facepiece The Avon PAPR is available with two lengths of Breathing Tube. The standard breathing Tube supplied is 36 long. A 30 tube is also available. Follow the donning procedures in Section 5 in order to select the appropriate tube length. 4.1 Fitting Breathing Tube to Blower Unit Ensure that the gasket in the straight hose connector is in good condition. If damaged replace with Avon P/N 70501/243. Do not use if the gasket is missing or damaged. Attach the Breathing Tube (straight connector end) to the Blower Unit outlet and screw up hand tight. C420 9
4.2 Fitting Breathing Tube to Facepiece 4 Fitting Breathing Tube to Facepiece Ensure that the facepiece canister mount gasket is present and in good condition. Do not use if missing or damaged. See relevant facepiece user Instructions. Attach the Breathing Tube (right angle connector end) to the facepiece canister mount. Screw in until hand tight. Note that the tube has a swivel connection that allows its position to be adjusted to the most suitable angle for the wearer after donning the facepiece. 4.3 Quantitative Fit Test WARNING Before assembling the Avon PAPR system the user must be properly sized and fitted to the chosen facepiece according to the procedures given in the facepiece user instructions. Failure to check fit may result in subsequent leakage and consequent injury or death. WARNING Do not over-tighten the Breathing Tube Connector. Over-tightening may distort the gasket resulting in leakage that may expose the wearer to substances that can cause serious personal injury or death. WARNING The user must be properly fit tested to the respirator before use. Failure to check fit may result in subsequent increased leakage and consequent injury or death. A fit test must be completed prior to first use and a minimum of annually thereafter. The fit test must be completed for the facepiece as an APR and for the facepiece configured with the PAPR with the Blower off. The quantitative fit results only apply to the user with the chosen breathing tube routing. The user must confirm the correct fit and adjustment of the PAPR using an acceptable fit test method and protocol (29 CFR 1910.134) such as ambient particle counting (PortaCount ). A fit factor of better than 2500 must be achieved. Quantitative fit testing with the PAPR (blower off) must insure that the hose or blower position do not snag or dislodge the facepiece. 10 C420
The Hydration System provides an easy method of sampling air from within the respirator during quantitative fit testing. A fit test adaptor that connects to the drink tube is available from Avon. See Facepiece User Instructions. Note: A successful quantitative fit test result on its own does not assure the correct size of mask has been chosen. The trained fitter/supervisor must ensure that eye position, facial contact, harness position and facepiece firmness are correct before confirming facepiece choice. 5.0 Using the Avon PAPR WARNING Donning, doffing, and obtaining and checking for proper facepieces seal must be done in an area known to be free of contaminants. The respirator user must have practised this procedure before attempting to use the respirator for respiratory protection. Failure to do so may result in serious bodily injury or death. The Avon PAPR must only be used by personnel having successfully completed Quantitative Fit Test with the Facepiece PAPR combination. 5 Using the Avon PAPR Recommended Blower Arrangement 5.1 Donning the Blower Unit Don the Blower Unit as follows: Examine the Breathing Tube Assembly to verify that it is properly connected to both facepiece and the Blower Unit. Examine the canisters to verify that they are properly installed to the Blower Unit. Confirm that a successful airflow test was completed prior to fitting the Breathing Tube. Do not use if this is not possible. Don the waist belt with the Blower Unit such that the Breathing Tube is located at the top of the Blower Unit. Fasten the buckle and adjust the waist belt. Initially position the Blower Unit on the hip or front so that it is possible to conduct a negative pressure fit check test as described on the next page. C420 11
During use Avon recommends that the Blower Unit is positioned in the centre of back, with the hose routed over or under the left or right shoulders as appropriate. Don the facepiece in accordance with the instructions given in the chosen facepiece user instructions. Swivel the hose connection to the most comfortable position that provides unrestricted head movement, ensuring that there is no snagging or excess tube in the Breathing Tube routing. A shorter 30 tube is available if needed. WARNING 5 Using the Avon PAPR Failure to perform a satisfactory negative pressure leak check may result in little or no respiratory protection and may expose the wearer to substances that can cause serious personal injury or death. This check needs to be carried out with a partner or buddy. 5.2 Negative Pressure Leak Test With the Blower and Breathing Tube routed as tested in the quantitative fit test and the blower turned off, the partner must cover the inlet side of both canisters by placing palms of hands or other airtight objects over canister inlets and press firmly to seal the inlets. The wearer must inhale slowly and hold breath momentarily. The respirator should collapse onto the face. Repeat with head movement to ensure that the breathing tube does not snag. If the respirator does not collapse onto the face, run the hands quickly over the harness and the edge of the respirator to ensure it is correctly fitted to the head and that there are no twisted straps. Check bottom strap tightness. Check the breathing tube for any snagging. Check the canisters are correctly fitted. Repeat the test. If leakage persists, DO NOT USE THE RESPIRATOR. 5.3 Using the PAPR in Contaminated Environments The PAPR respirator must be properly prepared for use, properly donned, and leak checked in an area known to be free of contamination before it can be used. Note: Additional protective clothing and protective head wear if used, must be arranged so that it does not interfere with the fit of the facepiece or movement of the breathing hose or restrict the airflow to the canisters. 12 C420
Both the Non-Rechargeable Lithium Sulfur Dioxide Battery and Rechargeable Lithium- Ion Battery will provide a flow of greater than 115 l/min for up to 8 hours. Use beyond this time is not recommended. WARNING Failure to properly adjust position of the Blower Unit with enough slack in the breathing tube may cause the face seal to be disturbed when the head is turned, reducing the protection offered by the respirator. Incorrect positioning of the Blower Unit in such a way that the breathing tube is excessively loose or excessively tight may result in the facepiece being pulled from the user s face, exposing the user to the hazardous atmosphere the respirator was intended to protect against, leading to serious bodily harm or death. 5.4 Limitations of Time of Use against Gaseous CBRN Threats (NIOSH CBRN PAPR Standard, October 6 2006 Cap 1 Performance Level) Gaseous or Vapor Chemical Contaminants: The useful service life of the filter canister will depend on the actual flow through the PAPR, the type and concentration of the contaminant and environmental conditions such as temperature and humidity. The filter canister is tested to have a minimum service life of 15 minutes against the contaminants shown in the table. Gas life tests are performed at 25ºC, 25 and 80 percent relative humidity, and a flow rate of 170 liters per minute for the PAPR system. 5 Using the Avon PAPR Test Gas/Vapor Test Concentration (ppm) Breakthrough Concentration (ppm) Breakthrough Time (min) Ammonia NH 3 2500 12.5 15 Cyanogen Chloride CNCI 300 2 15 Cyclohexane C 6 H 12 2600 10 15 Formaldehyde HCHO 500 1 15 Hydrogen Cyanide HCN 940 4.7* 15 Hydrogen Sulfide H 2 S 1000 5.0 15 Nitrogen Dioxide HO 2 200 1 ppm NO 2 or 25 15 ppm NO** Phosgene COCI 250 1.25 15 Phosphine PH 3 300.3 15 Sulfur Dioxide SO 2 1500 5 15 * Sum of HCN and C 2 N 2. ** Nitrogen Dioxide breakthrough is monitored for both NO 2 and NO. The breakthrough is determined by which quantity, NO 2 or NO reaches breakthrough first. NOTE: Irrespective of classification, the useful service life of the filter canister will depend on the flow through the PAPR, the type and concentration of the contaminant and environmental conditions such as temperature and humidity. C420 13
WARNING If, during use, the air flow from the PAPR Blower should noticeably decrease or stop completely, or if inhalation should become difficult, or the airborne contaminant is detected by odor, taste, eye irritation, or if any discomfort is felt during respirator use, or the battery compartment should become hot to touch, immediately turn the switch selector to the OFF position. Do not remove the Facepiece, but continue to breathe through the respirator, and Immediately leave the contaminated area. Decontaminate if required, check the respirator. Failure to do so can lead to serious bodily injury or death. 6 6.0 After Use After Use WARNING The doffing process shall be performed only in a non-hazardous environment. Failure to do so may result in serious bodily injury or death. 6.1 Doffing the Avon PAPR Exit the area requiring protection and if necessary carry out decontamination procedures in accordance with Federal, State and local environmental regulations. When conditions are safe to remove and handle the respirator: Turn the selector switch to the OFF position. Doff the facepiece in accordance with the instructions given in the chosen facepiece user instructions. Disengage the belt buckle by squeezing the top and bottom tabs of the buckle assembly toward the centre of the buckle. 6.2 Removal and Disposal of Canisters Handle used canisters with extreme care. Canisters may contain the contaminant that was in the atmosphere while the canisters were being used and must be handled as a contaminated or potentially contaminated object. Unscrew and remove the canisters. 14 C420
Canisters are intended for one use only and must be disposed of on termination of use. Do not dispose of canisters as ordinary trash. Disposal of the canisters must be in accordance with Federal, state and local environmental regulations. 6.3 Removal and Disposal of Battery Open the battery compartment by unscrewing (counter clockwise) the Battery Cap assembly and remove the Battery. The Non-Rechargeable LiSO 2 battery must be disposed of on termination of use. Do not dispose of batteries as ordinary trash. LiSO 2 Batteries must be discharged completely before disposal as follows: Remove the WARNING label from the side of the battery next to contact end. Attached to this label is a pull tab. Pull tab must be removed with label. Store battery with label removed for five (5) days to completely discharge. NOTE: Dispose of depleted or damaged batteries in accordance with Federal, State and local environment regulations and in accordance with the material safety data sheet (MSDS) for the LiSO 2 battery (to obtain an MSDS, please contact Avon). 6 After Use The Rechargeable Lithium-Ion Batteries must be recharged following the instructions on the battery and the instructions supplied with the Avon Charger. Recharge the batteries before long term storage. 6.4 Battery Charging WARNING The Avon PAPR Charger is designed to charge the Avon PAPR Li-Ion Rechargeable Batteries only. Connection to the battery is via a barrel style connector. The charger provides an output of 1.3 Amps and 8.4 Volts. The Avon PAPR Charger is for indoor use and must not come in contact with water, dust, oils, grease, solvents, etc. Charging shall not take place in atmospheres containing flammable gases or aerosols. There are no end-user serviceable parts. The Charger should be returned to Avon for any repair/replacement. Use extreme caution not to ground out the positive and the negative terminal on the battery. Grounding or short circuiting of battery terminals may cause fire or explosion resulting in personal injury. C420 15
WARNING The Charger is reverse polarity protected and short circuit protected by internal circuitry and prevents overcharging of the battery when used as prescribed in these instructions. Do not ground out or short circuit the charging leads on the battery charger plug. The charger circuitry may not protect against all situations and may result in damage to the battery charger. Faulty chargers must be returned to Avon for repair by qualified service personnel. 6 After Use The battery should be charged in a dust-free area with a temperature range between 32ºF and 104º F. The ideal temperature is approximately 70ºF. Do not cover the charger or battery during the charging cycle. For charging to take place correctly the following procedure must be followed: Ensure that the Charger AC power cord is not connected to the regulated output. Connect the charger to the battery using the barrel charger plug. Fully insert the barrel plug until the plug bottoms in the battery connector. Connect the Charger AC power cord to a regulated outlet. The red LED will illuminate, indicating the start of the charging cycle. If the red LED does not illuminate then there is fault with either the charger or battery which needs to be investigated. At the end of the charging cycle, the green LED will illuminate, and the charger will stop charging. Note: The length of the charging cycle is dependant on the original Charge State of the battery. This can be as short as a few moments for a fully charged battery or up to 5 to 6 hours for a discharged battery. It is important that the steps 1 to 3 are followed to ensure that the charging cycle starts. A green LED on its own that has not been preceded by a red LED does not indicate a fully Charged Battery. When charging is complete, disconnect the AC power from the Charger. Remove the charging plug from the battery pack by pulling the charging plug from the battery connector. 16 C420
CAUTION Do not disconnect from the battery by pulling the charging plug cord, as this could damage/separate the wire connections to the charging plug housing. Note: Batteries can remain plugged into the charger indefinitely; however, it is good practice to unplug both the battery from the charger and the charger from the regulated output. The green LED will illuminate if the AC power is connected and the battery barrel plug is not connected to a battery. 7.0 Cleaning, Maintenance and Storage WARNING Failure to properly clean and inspect the facepiece, breathing tube, waist belt and blower unit, may result in the respirator providing little or no protection and may expose the user to substances which can cause personal injury or death. Respirators must be cleaned, disinfected, and inspected after each use. After such cleaning and inspection, the respirator must be stored in a clean, dry area away from direct sunlight, and re-inspected during preparation for use before it is used again. 7.1 Cleaning the Respirator Disconnect the Breathing Tube from the Facepiece and from the Blower Unit. Remove the canisters and battery from the Blower Unit, if still installed. Clean the facepiece in accordance with the procedures given in the user instructions for the chosen facepiece. 7 Cleaning, Maintenance and Storage Carefully wash the Blower Unit, Breathing Tube and Belt using a warm water solution (110ºF. maximum) containing mild detergent. Do not immerse the Blower Unit. A soft cloth may be used for scrubbing extremely dirty areas. Clean Breathing Tube connection and canister mounts for dirt that could prevent an airtight seal. Rinse thoroughly with clean water. NOTE: If accidental immersion of the Blower Unit occurs, Blower Unit must be allowed to air dry thoroughly and then tested with the Airflow Indicator to verify that the motor was not damaged. C420 17
Cleaning, Maintenance and Storage Service 7 8 7.2 Inspecting the Respirator before storage and re-use Before assembly for storage and re-use, inspect the equipment for worn or damaged components that may prevent proper functioning of the respirator. Examine all hardware to verify proper condition of threads, couplings gaskets and seals. Examine facepiece in accordance with the user instructions for the chosen facepiece. Examine Blower Unit and Breathing Tube assembly for damage or cracks. Verify that there are no loose objects rattling inside Blower Unit. Correct any deficiencies immediately, or tag the respirator as needing repair and remove from service. Verify that unit is working properly before storage by temporarily installing a battery and running the Battery Airflow Check (See 3.4). Remove the Battery after testing. 7.3 Storing the Respirator Store the Avon PAPR as follows: Store the facepiece in accordance with the procedures given in the instructions for use for the chosen facepiece. On the Blower Unit, replace green plugs in the two canister mounting ports and in the air outlet on the top of the unit for storage. The Breathing Tube must be stored with the two ends connected together to form a loop. Store the Blower Unit in normal conditions (room temperature/ <60% relative humidity/away from direct sunlight). Store the Batteries in normal conditions. The LiSO 2 Battery is designed for extended shelf life when properly stored. The LiSO 2 Battery is not rechargeable. The Rechargeable Lithium-Ion batteries must be recharged before long term storage. WARNING Do not store unit with the battery installed. Always remove the battery from the blower unit for storage. Store the battery and the blower away from sunlight, heat or moisture. Keep this instruction booklet with the Avon PAPR. 8. Service The Avon PAPR respirator has no user serviceable parts except as instructed in these User Instructions. Any operation problems should be referred to Avon. 18 C420
9. Accessories and Spare Parts PAPR Systems PART NUMBER SYSTEM CBRN FM12 C420 PAPR System 70501/246 Large RH CBRN FM12 C420 PAPR System 70501/249 Large LH CBRN FM12 C420 PAPR System 70501/247 MEDIUM RH CBRN FM12 C420 PAPR System 70501/250 MEDIUM LH CBRN FM12 C420 PAPR System 70501/248 Small RH CBRN FM12 C420 PAPR System 70501/251 Small LH CBRN FM12 C420 PAPR System CBRN C50 C420 PAPR System 70501/252 Large RH CBRN C50 with COMMS C420 PAPR System 70501/255 Large LH CBRN C50 with COMMS C420 PAPR System 70501/253 MEDIUM RH CBRN C50 with COMMS C420 PAPR System 70501/256 MEDIUM LH CBRN C50 with COMMS C420 PAPR System 70501/254 Small RH CBRN C50 with COMMS C420 PAPR System 70501/257 Small LH CBRN C50 with COMMS C420 PAPR System 70501/264 Large TWIN PORT CBRN C50 with COMMS C420 PAPR System 70501/265 MEDIUM TWIN PORT CBRN C50 with COMMS C420 PAPR System 70501/266 Small TWIN PORT CBRN C50 with COMMS C420 PAPR System C420 PAPR KIT 70501/245 C420 PAPR Blower Kit Accessories PART NUMBER ACCESSORY 70501/212 Avon PAPR Blower Unit 70501/213 Avon PAPR Breathing Tube 30 70501/214 Avon PAPR Breathing Tube 36 70501/215 Avon PAPR Decon Waist Belt 70 70501/216 Avon PAPR Web Waist Belt 60 70501/235 Avon PAPR Li-Ion 8 Hour Rechargeable Battery 70501/218 Avon PAPR LiSO 2 Battery (One time use only) 70501/219 Avon PAPR Flow Indicator 70501/237 Avon PAPR Li-Ion Rechargeable Battery Charger 70501/244 Avon Battery Cap Assembly, Rechargeable 70501/243 Avon Breathing Tube Assembly Gasket 70501/242 Avon PAPR Filter Port Gaskets 70501/241 C420 Operator Manual 72601/57 Avon Filter Mount Blanking Plug Removal Tool 70501/270 Avon Dust/Decon Covers 70501/271 Avon PAPR System Storage Bag 9 Accessories and Spare Parts C420 19
10 NIOSH Specific Industrial PAPR Cautions and Limitations A Not for use in atmospheres containing less than 19.5 per cent oxygen. F Do not use powered air-purifying respirators if airflow is less than four cfm (115 lpm) for tight fitting facepieces or six cfm (170 lpm) for hoods and/or helmets. H Follow established cartridge and canister change schedules or observe ESLI to ensure that cartridges and canisters are replaced before breakthrough occurs. I J L Contains electrical parts that may cause an ignition in flammable or explosive atmospheres. Failure to properly use and maintain this product could result in injury or death. Follow the manufacturer s Users Instructions for changing cartridges, canister and/or filters. 10 NIOSH - Specific Industrial PAPR Cautions and Limitations M All approved respirators shall be selected, fitted, used, and maintained in accordance with MSHA, OSHA, and other applicable regulations. N Never substitute, modify, add, or omit parts. Use only exact replacement parts in the configuration as specified by the manufacturer. O Refer to Users Instructions, and/or maintenance manuals for information on use and maintenance of these respirators. S Special or critical Users Instructions and/or specific use limitations apply. Refer to Users Instructions before donning. BB Not for use for entry into atmospheres immediately dangerous to life or health. CC For entry, do not exceed maximum use concentrations established by regulatory standards. 20 C420
11 NIOSH-Specific CBRN PAPR Cautions and Limitations R Some CBRN agents may not present immediate effects from exposure, but can result in delayed impairment, illness or death. Y Z The respirator provides respiratory protection against inhalation of radiological and nuclear dust particles. Procedures for monitoring radiation exposure and full radiation protection must be followed. If during use, an unexpected hazard is encountered such as a secondary CBRN device, pockets of entrapped hazard or any unforeseen hazard, immediately leave the area for clean air. BB Not for use for entry into atmospheres immediately dangerous to life or health. CC For entry, do not exceed maximum use concentrations established by regulatory standards. GG Direct contact with CBRN agents requires proper handling of the respirator after use. Correct disposal procedures must be followed. UU The respirator should not be used beyond eight (8) hours after initial exposure to chemical warfare agents to avoid possibility of agent permeation. If liquid exposure is encountered, the respirator should not be used for more than two (2) hours. VV PAPRS with TC 23C approvals may NOT be used for escape from IDLH atmospheres. 11 NIOSH - Specific Industrial PAPR Cautions and Limitations C420 21
12 Respirator Approval Label Avon Protection Systems 503 Eighth Street, Cadillac, MI 49601 231 779 6200 Avon PAPR these respirators are approved only in the following configurations RESPIRATOR COMPONENTS TC- PROTECTION 1 alternate facepieces canister harness storage 70501-61 70501-62 70501-63 70501-64 70501-65 70501-66 70501-124 70501-125 70501-126 70501-127 70501-128 70501-129 cbrnfm12 1 cbrnfm12 2 cbrnfm12 3 71510/1 70501-76 71521/1 c50 facepiece small without comms c50 facepiece medium without comms c50 facepiece large without comms c50 facepiece small with comms c50 facepiece medium with comms c50 facepiece large with comms c50 facepiece small twin port with comms 71521/2 70021/27 70021/27/1 c50 facepiece medium twin port with comms c50 facepiece large twinport with comms c50 facepiece small twinport without comms c50 facepiece medium twinport without comms c50 facepiece large twinport without comms cbrn fm12 respirator facepiece left or right size 1 large cbrn fm12 respirator facepiece left or right size 2 medium cbrn fm12 respirator facepiece left or right size 3 small cbrnf12b canister c50 net head harness c50 respirator storage bag c50 respirator storage bag liner cbrnfm12 respirator storage bag cbrnfm12 respirator storage bag liner 12 Respirator Approval Label 14g-0293 cbrn papr cap1 x x x x x x x x x x x x x x x x 14g-0294 cbrn papr cap 1 x x x x x x 1. PROTECTION CBRN PAPR Cap 1 - Capacity meets minimum 15 minute test time CBRN - Chemical, Biological, Radiological and Nuclear 2. CAUTIONS AND LIMITATIONS A- Not for use in atmospheres containing less than 19.5 percent oxygen. F- Do not use powered air-purifying respirators if airflow is less than four cfm (115 lpm) for tight fitting facepieces or six cfm (170 lpm) for hoods and/or helmets. H- Follow established cartridge and canister change schedules or observe ESLI to ensure that cartridges and canisters are replaced before breakthrough occurs. I- Contains electrical parts that may cause an ignition in flammable or explosive atmospheres. J- Failure to properly use and maintain this product could result in injury or death. L- Follow the manufacturer s Users Instructions for changing cartridges, canister and/or filters. M- All approved respirators shall be selected, fitted, used, and maintained in accordance with MSHA, OSHA, and other applicable regulations. N- Never substitute, modify, add, or omit parts. Use only exact replacement parts in the configuration as specified by the manufacturer. O- Refer to Users Instructions, and/or maintenance manuals for information on use and maintenance of these respirators. S- Special or critical Users Instructions and/or specific use limitations apply. Refer to Users Instructions before donning. 22 C420
respirator components blower breathing tube waist belt battery flow indicator accessories cautions and limitations 2/3 Avon papr blower unit Avon papr breathing tube 30 Avon papr breathing tube 36 Avon papr waist belt 70 Avon papr waist belt 60 Avon papr Li-Ion battery Avon papr li-so 2 battery Avon papr flow indicator clear visor outsert sun visor outsert blue blocker visor outsert sight correction 70501-212 70501-213 70501-214 70501-215 70501-216 70501-235 70501-218 70501-219 70501-73 70501-74 70501-75 70501-79 70501-95 70501-90 communications connection lead communications microphone m101 style communications microphone m138 style microphone adapter plain microphone adapter electret voice projection unit accessory monocle corrective lens pair Avon papr Li-Ion rechargeable battery charger x x x x x x x x x x x x x x x x x x x a f h i j l m n o s r y z bb cc gg uu vv x x x x x x x x x x a f h i j l m n o s r y z bb cc gg uu vv 3. CBRN CAUTIONS AND LIMITATIONS R- Some CBRN agents may not present immediate effects from exposure, but can result in delayed impairment, illness, or death. Y- The respirator provides respiratory protection against inhalation of radiological and nuclear dust particles. Procedures for monitoring radiation exposure and full radiation protection must be followed. Z- If during use, an unexpected hazard is encountered such as a secondary CBRN device, pockets of entrapped hazard or any unforeseen hazard, immediately leave the area for clean air. BB- Not for use for entry into atmospheres immediately dangerous to life or health. CC- For entry, do not exceed maximum use concentrations established by regulatory standards. GG- Direct contact with CBRN agents requires proper handling of the respirator after use. Correct disposal procedures must be followed. UU- The respirator should not be used beyond eight (8) hours after initial exposure to chemical warfare agents to avoid possibility of agent permeation. If liquid exposure is encountered, the respirator should not be used for more than two (2) hours. VV- PAPRS with TC-23C approvals may NOT be used for escape from IDLH atmospheres. 70501-96 70501-93 70501-92 71009/2 70046/2/61 & /62 70501-237 12 Respirator Approval Label 11/30/2007 C420 23
13 CBRNF12B Canister Approval Label Avon Protection Systems 503 Eighth Street, Cadillac, MI 49601 231 779 6200 CABRNF12B 71510/1 for use with C50 - CBRNFM12 APR C50 - CBRNFM12 Avon PAPR THIS CANISTER IS APPROVED ONLY IN THE FOLLOWING CONFIGURATIONS RESPIRATOR COMPONENTS TC- PROTECTION 1 alternate facepieces canister harness storage 70501-61 70501-62 70501-63 70501-64 70501-65 70501-66 70501-124 70501-125 70501-126 70501-127 70501-128 70501-129 cbrnfm12 1 cbrnfm12 2 cbrnfm12 3 71510/1 70501-76 71521/1 71521/2 70021/27 70021/27/1 c50 facepiece small without comms c50 facepiece medium without comms c50 facepiece large without comms c50 facepiece small with comms c50 facepiece medium with comms c50 facepiece large with comms c50 facepiece small twin port with comms c50 facepiece medium twin port with comms c50 facepiece large twinport with comms c50 facepiece small twinport without comms c50 facepiece medium twinport without comms c50 facepiece large twinport without comms cbrn fm12 respirator facepiece left or right size 1 large cbrn fm12 respirator facepiece left or right size 2 medium cbrn fm12 respirator facepiece left or right size 3 small cbrnf12b canister c50 net head harness c50 respirator storage bag c50 respirator storage bag liner cbrnfm12 respirator storage bag cbrnfm12 respirator storage bag liner 13 CBRNF12B Canister Approval Label 14g-0275 cbrn cap1 x x x x x x 14g-0285 cbrn cap1 x x x x x x x x x x x x x x x x 14g-0293 cbrn papr cap1 x x x x x x 14g-0294 cbrn papr cap 1 x x x x x x x x x x x x x x x x 1. PROTECTION CBRN PAPR Cap 1 - Capacity meets minimum 15 minute test time CBRN - Chemical, Biological, Radiological and Nuclear 2. CAUTIONS AND LIMITATIONS A- Not for use in atmospheres containing less than 19.5 percent oxygen. F- Do not use powered air-purifying respirators if airflow is less than four cfm (115 lpm) for tight fitting facepieces or six cfm (170 lpm) for hoods and/or helmets. H- Follow established cartridge and canister change schedules or observe ESLI to ensure that cartridges and canisters are replaced before breakthrough occurs. I- Contains electrical parts that may cause an ignition in flammable or explosive atmospheres. J- Failure to properly use and maintain this product could result in injury or death. L- Follow the manufacturer s Users Instructions for changing cartridges, canister and/or filters. M- All approved respirators shall be selected, fitted, used, and maintained in accordance with MSHA, OSHA, and other applicable regulations. N- Never substitute, modify, add, or omit parts. Use only exact replacement parts in the configuration as specified by the manufacturer. O- Refer to Users Instructions, and/or maintenance manuals for information on use and maintenance of these respirators. S- Special or critical Users Instructions and/or specific use limitations apply. Refer to Users Instructions before donning. 24 C420
respirator components blower breathing tube waist belt battery flow indicator accessories cautions and limitations 2/3 Avon papr blower unit Avon papr breathing tube 30 Avon papr breathing tube 36 70501-212 70501-213 70501-214 70501-215 70501-216 70501-235 70501-218 70501-219 70501-73 70501-74 70501-75 70501-79 70501-95 70501-90 70501-96 70501-93 70501-92 71009/2 70046/2/61 & /62 70501-237 Avon papr waist belt 70 Avon papr waist belt 60 Avon papr Li-Ion battery Avon papr li-so 2 battery Avon papr flow indicator clear visor outsert sun visor outsert blue blocker visor outsert sight correction communications connection lead communications microphone m101 style communications microphone m138 style microphone adapter plain microphone adapter electret voice projection unit accessory monocle corrective lens pair Avon papr Li-Ion rechargeable battery charger X A J M O S R T V W X Y Z CC HH QQ UU x x x x x x x x x x A J M O S R T V W X Y Z CC HH QQ UU x x x x x x x x X x a f h i j l m n o s r y z bb cc gg uu vv x x x x x x x x x x x x x x x x x x x a f h i j l m n o s r y z bb cc gg uu vv 3. CBRN CAUTIONS AND LIMITATIONS R- T- Some CBRN agents may not present immediate effects from exposure, but can result in delayed impairment, illness, or death. Direct contact with CBRN agents requires proper handling of the respirator after each use and between multiple entries during the same use. Decontamination and disposal procedures must be followed. If contaminated with liquid chemical warfare agents, dispose of the respirator after decontamination. V- W- X- Y- Not for use in atmospheres immediately dangerous to life or health or where hazards have not been fully characterized. Use replacement parts in the configuration as specified by the applicable regulations and guidance. Consult manufacturer s User s Instructions for information on the use, storage, and maintenance of these respirators at various temperatures. The respirator provides respiratory protection against inhalation of radiological and nuclear dust particles. Procedures for monitoring radiation exposure and full radiation protection must be followed. Z- If during use, an unexpected hazard is encountered such as a secondary CBRN device, pockets of entrapped hazard or any unforeseen hazard, immediately leave the area for clean air. BB- Not for use for entry into atmospheres immediately dangerous to life or health. CC- For entry, do not exceed maximum use concentrations established by regulatory standards. GG- Direct contact with CBRN agents requires proper handling of the respirator after use. Correct disposal procedures must be followed. HH- When used at defined occupational exposure limits, the rated service time cannot be exceeded. Follow established canister change out schedules. QQ- Use in conjunction with personal protective ensembles that provide appropriate levels of protection against dermal hazard. Failure to do so may result in personal injury even when the respirator is properly fitted, used, and maintained. UU- The respirator should not be used beyond eight (8) hours after initial exposure to chemical warfare agents to avoid possibility of agent permeation. If liquid exposure is encountered, the respirator should not be used for more than two (2) hours. VV- PAPRS with TC-23C approvals may NOT be used for escape from IDLH atmospheres. 11/30/2007 13 CBRNF12B Canister Approval Label C420 25
*70501/241* Avon Protection Systems Inc 503 Eighth Street Cadillac Michigan 49601 USA Telephone: 1 888 AVON 440 Fax: 1 231 889 6202 Avon Protection Hampton Park West Melksham Wiltshire SN12 6NB UK Telephone: +44 (0) 1225 896705 Fax: +44 (0) 1225 896301 email: protection@avon-rubber.com web: www.avon-protection.com pn:70501/241 Issue:1