CONTACT US ON (02) 9439 0111 Supplied Breathing Air Filtration 2016/2017 Supplied Breathing Air Filtration Authorised Wholesaler
Supplied Breathing Air Filtration Systems With 3M Speedglas Welding Helmets The ultimate filtration & drying technology Due to the increasing demand for improved environmental and safety control, AWS now offers a comprehensive range of wall and portable floor mounted breathable air systems suitable for use with 3M Speedglas Welding Helmets with 3M Versaflo V-500E supplied air respirator systems. Carefully researched and tested to ensure high levels of performance, these breathable air filtration products can be installed where pure breathable compressed air is required. The filter packages offer filtration and oil removal efficiencies down to 0.01 micron particulate size and maximum oil carryover efficiencies to 0.003 mg/m3 (0.003 ppm). The operator is supplied clean, particle and liquid oil free air with the added benefit of taste and odour removal for improved user comfort and performance which exceeds the requirements of AS/NZS1715. Knowing that each person requires 6cfm/170lpm/2.88lps of breathable air, we have made the following systems available in either wall mountable or portable: 1 person system 3 person system 5 person system Provides 25 cfm* Provides 25 cfm* Provides 35 cfm* The systems are available in 2 stage, 3 stage and 4 stage filtration varieties. When deciding how many stages are required, you need to assess the operators requirement and current quality of compressed air. See page 5 for more detailed information on stage selection. The breathing air systems should not be used when using air pressure in excess of 10 bar. 2 * Please note all flow rates quoted in this document are in scfm at 7 barg.
Breathable Air Systems Product Selection Chart Systems When selecting a suitable system determine - 1. How many people will run off the system? 2. Filtration stages required? (Page 5) 3. Portable or wall mountable? Part Number WBA12WM WBA12P WBA32WM WBA33WM WBA34WM WBA32P WBA33P WBA34P WBA52WM WBA53WM WBA54WM WBA52P WBA53P WBA54P Description BA SYSTEM 1 PERSON 2 STAGE WALL MOUNT BA SYSTEM 1 PERSON 2 STAGE PORTABLE BA SYSTEM 3 PERSON 2 STAGE WALL MOUNT BA SYSTEM 3 PERSON 3 STAGE WALL MOUNT BA SYSTEM 3 PERSON 4 STAGE WALL MOUNT BA SYSTEM 3 PERSON 2 STAGE PORTABLE BA SYSTEM 3 PERSON 3 STAGE PORTABLE BA SYSTEM 3 PERSON 4 STAGE PORTABLE BA SYSTEM 5 PERSON 2 STAGE WALL MOUNT BA SYSTEM 5 PERSON 3 STAGE WALL MOUNT BA SYSTEM 5 PERSON 4 STAGE WALL MOUNT BA SYSTEM 5 PERSON 2 STAGE PORTABLE BA SYSTEM 5 PERSON 3 STAGE PORTABLE BA SYSTEM 5 PERSON 4 STAGE PORTABLE Elements & Couplings Part Number Description Change Frequencies - Element change X1/XA - 8000 hours/12 months Element change AC - 1000 hours/6 months WBA3AC WBA3XA WBA3X1 WBA3X5 WBA5AC WBA5XA WBA5X1 WBA5X5 BA ELEMENT ACTIVATED CARBON (UPPER) 1&3 PERSON BA ELEMENT 0.01 MICRON (LOWER) 1&3 PERSON BA ELEMENT 1 MICRON PRE FILTER 3 PERSON BA ELEMENT 5 MICRON/WATER SEPARATOR 3 PERSON BA ELEMENT ACTIVATED CARBON (UPPER) 5 PERSON BA ELEMENT 0.01 MICRON (LOWER) 5 PERSON BA ELEMENT 1 MICRON PRE FILTER 5 PERSON BA ELEMENT 5 MICRON/WATER SEPARATOR 5 PERSON C103441152 COUPLING MALE THREAD R 1/4 BAS All 3 person systems come with one coupling part no. C103441152 For a 2 person system order another coupling and for a 3 person system order another 2 couplings All 5 person systems come with two couplings part no. C103441152 For a 3 person system order another coupling, for a 4 person system order another 2 couplings & for a 5 person system order another 3 couplings 3
Breathable Air Systems 5 Supplied Breathing Air Process & Components Frame for portable units. Activated carbon filter WBA3AC - 1 & 3 person WBA5AC - 5 person Regulator and gauge 5 micron water separator WBA3X5-1 & 3 person WBA5X5-5 person Distribution manifold 1 micron pre-filter WBA3X1-1& 3 person WBA5X1-5 person 0.01 micron particle filter WBA3XA - 1 & 3 person WBA5XA - 5 person BAHOSE05M - 5 metre BAHOSE10M - 10 metre BAHOSE15M - 15 metre BAHOSE20M - 20 metre BAHOSE30M - 30 metre BAHOSE40M - 40 metre Compressor 3M Speedglas Welding Helmet with 3M Versaflo V-500E Supplied Air Regulator 4
Breathable Air Systems Breathable Air Systems Stages Explained 4 Stage Breathable Air System Where no other filtration is in place or high levels of liquid can be seen at the point where the system is to be used. 4 1 2 3 1 2 3 4 Comes standard with a centrifugal 5 micron water separator that removes larger/heavier particles of dirt and water droplets. 1 micron pre-filter which removes dirt, rust and particulate matter down to 1 micron in size, whilst coalescing liquids and gives a maximum oil carryover of 0.1ppm (does not include vapour). 0.01 micron particle filter which removes dirt, rust & particulate matter down to 0.01 micron in size, whilst coalescing liquids and gives a maximum oil carryover of 0.01 ppm (does not include vapour). An activated carbon filter which adsorbs all smells & odours from the air, and gives a maximum oil carry over of 0.003ppm. 3 Stage Breathable Air System Where the system is being used at a point of use and basic filtration (possibly only one filter and no dryer) is installed for general plant air. 3 1 2 1 micron pre-filter which removes dirt, rust and particulate matter down to 1 micron in size, whilst coalescing liquids and gives a maximum oil carryover of 0.1ppm (does not include vapour). 0.01 micron particle filter which removes dirt, rust & particulate matter down to 0.01 micron in size, whilst coalescing liquids and gives a maximum oil carryover of 0.01 ppm (does not include vapour). 1 2 3 An activated carbon filter which adsorbs all smells & odours from the air, and gives a maximum oil carry over of 0.003ppm. 2 Stage Breathable Air System Where the system is being used at a point of use, where filtration (generally two filters and refrigeration dryers in many cases) is installed for general plant air. 2 1 0.01 micron particle filter which removes dirt, rust & particulate matter down to 0.01 micron in size, whilst coalescing liquids and gives a maximum oil carryover of 0.01 ppm (does not include vapour). 2 An activated carbon filter which adsorbs all smells & odours from the air, and gives a maximum oil carry over of 0.003ppm. Systems available as portable with a frame or wall mountable. 1 5
3M Versaflo Supplied Air Regulator V-500E Your Welding Environment The Versaflo supplied air regulator V-500E is a lightweight, belt mounted regulator that allows you to adjust the airflow from 170 litres per minute to 305 litres per minute. The high, constant flow rate makes the V-500E regulator ideal for hot and strenuous welding conditions when used with the 3M Speedglas welding helmet 9100 Air, 3M Speedglas welding helmet 9100 FX Air and 3M Speedglas welding helmet 9100 MP Air. Connects to Breathable Air Hoses The belt-mounted regulator connects to an approved breathable air hose with a new quick-release connection. The airline supply must be air of breathable quality meeting the performance standards of AS/NZS1716. Oil mist, water vapour or non-toxic, unpleasant odours can be removed with a breathing air filtration system. Innovative & Quiet The Versaflo regulator V-500E features an integrated low flow warning whistle and a silencer that reduces the regulator s noise level to less than 65 dba - the equivalent of a typical conversation. The regulator unit can be Respirator Standards positioned on the belt to accommodate right and left The Versaflo regulator V-500E complies to Australian the breathing tube to move freely to the most comfortable and New Zealand standard AS/NZS1716 for supplied air respirators and delivers a Required Minimum Protection handed users and a swivelling bayonet connector allows position. Factor (RMPF) of 100+. Technical Data Approvals Respiratory Protection Conforms to AS/NZS1716 Required Minimum Protection Factor (RMPF) 100+ Airflow Nominal Pressure Range Maximum Pressure 170-305 litres/minute 3.5-8 bar 10 bar Weight 514 grams Noise Level db Max 65 db Feeder Hose Conforming to AS/NZS1716 Inlet and auxiliary port 1/4 inch BSP thread Carbon filter available to remove odours. 6 3M Versaflo SAR V-500E
Part Numbers - Welding Helmets 3M Speedglas Welding Helmet 9100XXi Air with Respiratory Protection Eye Protection - AS/NZS1338.1, Face Protection - AS/NZS1337.1 (High Impact), Respiratory Protection - AS/NZS1716 Part no: 508826 with 3M Versaflo supplied air regulator V-500E PREMIUM SPEEDGLAS BAG INCLUDED! 3M Speedglas Flip-Up Welding Helmet 9100XXi FX Air with Respiratory Protection Eye Protection - AS/NZS1338.1, Face Protection - AS/NZS1337.1 (High Impact), Respiratory Protection - AS/NZS1716 Part no: 548826 with 3M Versaflo supplied air regulator V-500E PREMIUM SPEEDGLAS BAG INCLUDED! 3M Speedglas Flip-Up Welding & Safety Helmet 9100XXi MP Air with Respiratory Protection Eye Protection - AS/NZS1338.1, Face Protection - AS/NZS1337.1 (High Impact), Respiratory Protection - AS/NZS1716, Head Protection AS/NZS1801, Optional Hearing Protection - AS/NZS1270 Part no: 578826 with 3M Versaflo supplied air regulator V-500E PREMIUM SPEEDGLAS BAG INCLUDED! 3M Versaflo High Impact Headtops, M-Series with Respiratory Protection Face Protection - AS/NZS1337.1 (High Impact), Respiratory Protection - AS/NZS1716, Optional Head Protection AS/NZS1801, Optional Hearing Protection - AS/NZS1270 Part no: 895107 895307 895407 Versaflo shield* Versaflo shield & safety helmet* Versaflo flip-up shield & safety helmet* *Versaflo regulator (852017) and breathing tube (834016) ordered separately. 7
Personal Air Conditioner Cool Down the Hottest Jobs The 3M Supplied Air Cooling Vortex uses filtered compressed air to keep workers comfortable in extremely hot conditions. When used with a 3M Speedglas welding helmet suitable for supplied air, the 3M Vortex personal air conditioner provides consistent and continuous cooling air to minimize heat stress and increase worker productivity in hot surroundings. The Vortex cooler (AWS4590) requires 20cfm and can be run using the 1 person or 3 person filtration systems, depending on how many stages of filtration you require. See page 5 to determine your stage requirements and then use the table below to choose the most suitable system. The 3M Supplied Air Cooling Vortex simply replaces your regulator. Attach the supplied air cooling vortex to your Speedglas Respiratory Welding Helmet for a refreshing, steady stream of cool air. Features Airflow range between 170-425 l/min (6-15 cfm) Optimised for use with the 3M Speedglas Respiratory Welding Helmets Provides comfort and high protection levels Reduces worker fatigue Reduces air temp by up to 25ºC Meets performance requirements of AS/NZS1716 Compact and lightweight, 575gms including belt & hose Easy temperature adjustment even with gloves Part Number AWS4590 WBA12WM WBA12P WBA33WM WBA33P WBA34WM WBA34P Description VORTEX COOLER INC MUFFLER EXC HOSE BA SYSTEM 1 PERSON 2 STAGE WALL MOUNT BA SYSTEM 1 PERSON 2 STAGE PORTABLE BA SYSTEM 3 PERSON 3 STAGE WALL MOUNT BA SYSTEM 3 PERSON 3 STAGE PORTABLE BA SYSTEM 3 PERSON 4 STAGE WALL MOUNT BA SYSTEM 3 PERSON 4 STAGE PORTABLE 8 6 * Due to the flow consumption of the Vortex cooler, only one cooling Vortex can be used on a 1 or 3 man system.
Breathable Air Systems Supplied Air Breathing Kits 3M Speedglas Flip-Up Welding Helmet 9100XXi FX Air with Breathing Tube & Free Premium Speedglas Carry Bag With Supplied Air Cooling Kit With Supplied Air Kit The 3M Supplied Air Cooling Vortex uses filtered compressed air to reduce air temperature by up to 25 C with adjustable flow rates between 170-425 litres per minute. The 3M Versaflo Supplied Air Regulator V-500E is a lightweight, belt mounted regulator that allows you to adjust the airflow from 170-305 litres per minute. Portable four stage breathing air filtration system with 15 metre breathing air hose. Due to the flow consumption of the Vortex cooler, only one cooling Vortex can be used on this 3 person system. Portable four stage breathing air filtration system with 15 metre breathing air hose. Breathing air filtration system comes with one user outlet fitting with the ability to fit a further two making it a 3 person system. Part no: 549025C34P 549026C34P Speedglas Welding Helmet 9100XXi FX Air, FX Air, Vortex Vortex Cooler, Cooler, Breathing Breathing Air Filtration Air Filtration System System and Breathing and Breathing Air Hose. Air Hose. Part no: 548826C34P 54882534P Speedglas Welding Helmet 9100XXi FX FX Air, Air, Supplied Air Regulator, Air Regulator, Breathing Air Filtration System and and Breathing Air Air Hose. Hose. The 3 person breathing air filtration systems provide 25cfm at 7 barg. Each user requires 6cfm or 170 litres per minute. The supplied air cooling vortex requires 20cfm. 9 7
Still ahead of its time... More than 35 years ago, we went to the shipyards of Sweden to study the welder s working environment. Soon after, Speedglas released the first auto-darkening welding helmet and with its exclusive technology has been the benchmark for welders personal protection ever since. www.speedglas.com.au Access our latest news, learn more about welding safety and explore the the complete product catalogue: - Join team Speedglas - Spare part look-up function - Watch Speedglas videos app.speedglas.com Use your smartphone or tablet to explore the new Speedglas product selector app: - Product selector - Product overview - Sort by feature Follow us on social media Subscribe to www.youtube.com/3mspeedglas Join the welding community on www.facebook.com/speedglasglobal www.facebook.com/awsspeedglas Tag us on Instagram @3MSpeedglas 3M 2016 All rights reserved. 3M, Speedglas, Adflo, Versaflo, E-A-R & Peltor are trademarks of 3M. Authorised 3M Wholesaler St Leonards Corporate Centre Unit 13, 39 Herbert Street St Leonards NSW 2065 Australia T: (02) 9439 0111 F: (02) 9439 0100 E: sales@awsi.com.au W: www.speedglas.com.au Facebook: www.facebook.com/awsspeedglas