P ARTS MANUAL This Manual contains standard Production Product Identification Numbers. Special Engineered Options not Included 100D MS Standard Mast For PIDs 100D-MS-001 THROUGH PRESENT FOR PARTS AND SERVICE: TELEPHONE: (888) 946-3330 Manual Number: 2338 R11 7040 South Highway 11 Westminster, SC 29693 Toll Free (888) 946-3330 (864) 647-1119 FAX (864) 647-619
Introduction About This Manual This manual shows the parts breakdown for the mast product ID numbers. Locate the product ID number (PID) stamped on the upper left hand side of the outer upright channel. This number must be used when ordering replacement parts for this product. PRODUCT I.D. NUMBER 100D-MS-XYZ Ordering Parts Customers - EXAMPLE Parts and service literature is available through authorized lift truck dealers. To place an order, contact the lift truck dealer of your choice. Lift Truck Dealers - To order parts and service literature contact: MA2036.eps LIFT-TEK / ELECAR CUSTOMER SERVICE 7040 S HWY 11 WESTMINSTER, SC 29693 TELEPHONE: (888) 946-3330 FAX: (864) 647-406
Contents Cover... 1 Introduction... 2 Safety Decals... 3 Main Lift Cylinders... 4 Weldments... 8 Weldment Common Parts... 9 Hoist Chains... 10 6 Roller Carriages... Load Backrest... 13 Lowering Control Valve... 13 Single Function STD-VIS IHR #6 Hoses with #8 Fittings... 14 Single Function STD-VIS IHR with #8 hoses... 16 Single Function HI-VIS IHR with #8 hoses... 18 Double Function STD-VIS with #6 Hoses with #8 Fittings... 20 Double Function STD-VIS IHR with #6 and #8 Hoses... 22 Double Function Hi-VIS IHR with #8 and #6 Hoses... 24 Recommended Spare Parts List... 26 Safety Decals 2338 R11 04/20/10 Page 3
Main Lift Cylinders For 100D-MS-001 Through 100D-MS-162 6 7 8 17 3 1 4 18 External Hydraulic Fuse ( RIGHT HAND SIDE ONLY ) Part Number 224480 1 9 FREE FLOW <<<----- 2 13 16 10 11 14 MA2034.eps Page 4 04/20/10 2338 R11
Main Lift Cylinders For 100D-MS-001 Through 100D-MS-162 ML-1 OCL (IN) MAIN LIFT MAIN LIFT MAIN LIFT CYLINDER OCL CYLINDER OCL CYLINDER QTY 2 (IN) QTY 2 (IN) QTY 2 REF C REF C REF C 61 2262 80 226274 99 226293 62 22626 81 22627 100 226294 63 22627 82 226276 101 22629 64 22628 83 226277 102 226296 6 22629 84 226278 103 226297 66 226260 8 226279 104 226298 67 226261 86 226280 10 226299 68 226262 87 226281 106 226300 69 226263 88 226282 107 226301 70 226264 89 226283 108 226302 71 22626 90 226284 109 226303 72 226266 91 22628 110 226304 73 226267 92 226286 111 22630 74 226268 93 226287 1 226306 7 226269 94 226288 113 226307 76 226270 9 226289 114 226308 77 226271 96 226290 11 226309 78 226272 97 226291 116 226310 79 226273 98 226292 117 226311 OCL - Outer Channel Length. OCLs based on 4 underclearance for cushion mast. K-1 Item # QTY Part # Description Item # QTY Part # Description 1 1 N/A Shell 10 1 N/A Steel Ball 2 1 N/A Piston 11 1 N/A Check Plug 3 1 136403 Retainer 1 1 O-Ring 4 1 N/A Shaft 13 1 1 Wear Ring 1 1 Wiper 14 1 N/A Roll Pin 6 1 1 U-Cup 1 1 2 Check Valve 7 1 1 O-Ring 16 1 2 O-Ring 8 1 1 Back-Up Ring 17 1 N/A Set Screw 9 1 1 Piston U-Cup 18 1 136407 Hollow Hex Plug 1 - Included in Seal Kit P/N 221007. 2 - Included in Check Valve Kit P/N 138999. Shim Kit P/N 233949 2338 R11 04/20/10 Page
Main Lift Cylinders For 100D-MS-163 Through Present 7 4 8 19 20 3 6 9 13 1 2 18 External Hydraulic Fuse Part Number 224480 14 11 27 PSI 1 10 16 17 MA2641.eps Page 6 04/20/10 2338 R11
ML-2 OCL (IN) Main Lift Cylinders For 100D-MS-163 Through Present MAIN LIFT MAIN LIFT MAIN LIFT CYLINDER OCL CYLINDER OCL CYLINDER QTY 2 (IN) QTY 2 (IN) QTY 2 REF C REF C REF C 61 1002392 80 1002411 99 1002430 62 1002393 81 10024 100 1002431 63 1002394 82 1002413 101 1002432 64 100239 83 1002414 102 1002433 6 1002396 84 100241 103 1002434 66 1002397 8 1002416 104 100243 67 1002398 86 1002417 10 1002436 68 1002399 87 1002418 106 1002437 69 1002400 88 1002419 107 1002438 70 1002401 89 1002420 108 1002439 71 1002402 90 1002421 109 1002440 72 1002403 91 1002422 110 1002441 73 1002404 92 1002423 111 1002442 74 100240 93 1002424 1 1002443 7 1002406 94 100242 113 1002444 76 1002407 9 1002426 114 100244 77 1002408 96 1002427 11 1002446 78 1002409 97 1002428 116 1002447 79 1002410 98 1002429 117 1002448 OCL - Outer Channel Length. OCLs based on 4 underclearance for cushion mast. K-4-4 Item # QTY Part # Description Item # QTY Part # Description 1 1 N/A Pull Wire 11 1 1 Nylon Ring 2 1 N/A Spacer 1 1 Piston Seal 3 1 N/A Rod 13 1 2 Check Valve 4 1 1 Wiper 14 1 2 Washer 1 N/A Roll Pin 1 1 2 Circlip 6 1 N/A Shell 16 1 219768 Sleeve 7 1 2289 Retainer 17 1 1, 2 Retaining Ring 8 1 1 Rod Seal 18 1 1, 2 O-Ring 9 1 N/A Piston 19 1 1 Back-Up Ring 10 1 1 Wear Ring 20 1 1 O-Ring 1 - Included in Seal Kit P/N 100230. 2 - Included in Check Valve Kit P/N 63904. Cylinder Shim Kit 233949. 2338 R11 04/20/10 Page 7
Weldments 18 19 17 20 See Chart W-1 3 A 21 10 2 9 8 4 1 C 7 11 1 n l 6 B MA242.eps Page 8 04/20/10 2338 R11 13 16
Weldment Common Parts W-1 REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION A 1 n Outer Upright 10 4 223081 Chain Pin B 1 n Inner Upright 11 2 689632 Chain Sheave Pin C 2 n Main Lift Cylinder 2 223078 Wear Plug 1 2 683820 Capscrew M10x16 13 4 688169 Load Roller 2 2 223079 Chain Anchor 14 1 21083 Safety Decal Kit 3 4 608 Cotter Pin 1 2 223071 Chain Sheave 4 2 618 Cotter Pin 16 1 63736 Shim* 1 224480 Ext. Fuse Valve 20. GPM 17 1 21722 Shim* 6 1 6191 Fitting 18 2 313 Snap Ring 7 2 6838 Lockwasher, M10 19 2 20196 Shim* 8 2 200242 Full Hex Nut 20 2 248978 Clamp 9 2 200244 Jam Hex Nut 21 2 248890 Bumper n See LCV-1 for part numbers. l Part of Hydraulic Group - Contact Lift-Tek. 1 Initial engineering quantity, may vary. 2 Included in Cylinder Shim Kit P/N 233949. OCLs based on 4 underclearance for cushion mast. W-2 OCL OUTER UPRIGHT INNER UPRIGHT OCL OUTER UPRIGHT INNER UPRIGHT (IN) QTY 1 (IN) QTY 1 REF A REF B REF A REF B 61 22319 23004 90 223224 23033 62 223196 2300 91 22322 23034 63 223197 23006 92 223226 2303 64 223198 23007 93 223227 23036 6 223199 23008 94 223228 23037 66 223200 23009 9 223229 23038 67 223201 23010 96 223230 23039 68 223202 23011 97 223231 23040 69 223203 230 98 223232 23041 70 223204 23013 99 223233 23042 71 22320 23014 100 223234 23043 72 223206 2301 101 22300 23044 73 223207 23016 102 22601 2304 74 223208 23017 103 22602 23046 7 223209 23018 104 22603 23047 76 223210 23019 10 22604 23048 77 223211 23020 106 2260 23049 78 2232 23021 107 22606 2300 79 223213 23022 108 22607 2301 80 223214 23023 109 22608 2302 81 22321 23024 110 22609 2303 82 223216 2302 111 22610 2304 83 223217 23026 1 22611 230 84 223218 23027 113 226 2306 8 223219 23028 114 22613 2307 86 223220 23029 11 22614 2308 87 223221 23030 116 2261 2309 88 223222 23031 117 22616 23060 89 223223 23032 OCL - Outer Channel Length. 2338 R11 04/20/10 Page 9
Hoist Chains CHN-1 OCL MAIN LIFT CHAIN* OCL MAIN LIFT CHAIN* OCL MAIN LIFT CHAIN* (IN) QTY 2 (IN) QTY 2 (IN) QTY 2 REF 1 REF 1 REF 1 61 224928 80 220707 99 224943 62 224928 81 220703 100 224943 63 224929 82 220703 101 224944 64 224929 83 224936 102 224944 6 224930 84 224936 103 220704 66 224930 8 224937 104 220704 67 224931 86 224937 10 22494 68 224931 87 220706 106 22494 69 224932 88 220706 107 227382 70 224932 89 224939 108 227382 71 224933 90 224939 109 227383 72 224933 91 220708 110 227383 73 224934 92 220708 111 227384 74 224934 93 224940 1 227384 7 22070 94 224940 113 22738 76 22070 9 224941 114 22738 77 22493 96 224941 11 227386 78 22493 97 224942 116 227386 79 220707 98 224942 117 227387 OCL - Outer Channel Length * - See Hoist Chain Diagram (HC-1) for routing OCLs based on 4 underclearance for cushion mast. Page 10 04/20/10 2338 R11
Hoist Chain Routing HC-1 1 2338 R11 04/20/10 Page 11
6 Roller Carriages 1 2 3 4 3 A 6 7 8 MA2426.eps 9 10 See Chart C-2 11 3 C-2 6 Roller Carriages Common Parts REF QTY Part # Description REF QTY Part # Description 230932 47" Cushion Carriage Weldment 1 4 680218 Capscrew M6 A 1 230933 47" Pneumatic Carriage Weldment 2 2 222617 Retainer Plate 230934 68" Pneumatic Carriage Weldment 3 6 688169 Roller Assembly 4 4 688168 Thrust Roller 4 68486 Lockwasher M16 6 4 22049 Socket Capscrew 7 2 223083 Chain Anchor 8 2 3143 Snap Ring 9 2 223081 Chain Anchor Pin 10 4 608 Cotter Pin 11 * 63736 Shim 1 219400 Fork Stop Kit * - Quantity will vary. Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed (Mast PID number needed). Page 04/20/10 2338 R11
Backrest-2.eps See Chart LBR-1 Load Backrest 1 3 2 LBR-2 All Class III Load Backrests REF QTY PART # DESCRIPTION 684784 *Backrest, 37" x 36" 68478 *Backrest, 37" x 48" 226831 *Backrest, 37" x 4" 684786 *Backrest, 37" x 60" 684787 *Backrest, 41" x 36" 684788 *Backrest, 41" x 48" 684789 *Backrest, 41" x 60" 362796 *Backrest, 41" x 72" 246396 *Backrest, 43.3" x 48" 684790 *Backrest, 49" x 36" 684791 *Backrest, 49" x 48" 1 1 684792 *Backrest, 49" x 60" 22682 *Backrest, 1" x 48" 23 *Backrest, 3" x 30" 2360 *Backrest, 3" x 36" 37671 *Backrest, 3" x 48" 249220 *Backrest,.3" x 48" 23370 *Backrest, 60" x 48" 684793 *Backrest, 61" x 36" 226834 *Backrest, 61" x 40" 684794 *Backrest, 61" x 48" 68479 *Backrest, 61" x 60" 226828 *Backrest, 62" x 48" 2276 *Backrest, 72" x 48" 2 4 200173 Capscrew, M16x2,0x3-8.8 3 4 68486 Lockwasher, M16 * - Item 1 includes items 2 and 3. Other Backrest sizes are available, contact Lift Technologies for details. 1 Lowering Control Valve 3 2 LCV-1 Lowering Control Valve REF QTY PART# PART# DESCRIPTION 1 689661 Lowering Control Valve Assembly, 28 GPM 2 689648 Valve Body 3 689642 Valve Cartridge, 28 GPM 1 1 228237 Lowering Control Valve Assembly, 31 GPM 2 689648 Valve Body 3 228238 Valve Cartridge, 31 GPM * - Item 1 includes items 2 and 3. See Chart LCV-1 2338 R11 04/20/10 Page 13
Internal Hose Reeving Single Function STD-VIS IHR #6 Hoses with #8 Fittings 61 OCL to 131 OCL See Chart IHR-1 17 10 16 9 13 6 2 8 1 3 MA1143.eps 7 14 Page 14 04/20/10 2338 R11 11 4
Internal Hose Reeving Single Function STD-VIS with #6 Hoses with #8 Fittings IHR-1 SINGLE IHR COMMON PARTS REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION S-1342 Layout Drawing 10 1 677267 IHR Sheave 2 1 232708 IHR Bracket 11 1 23198 IHR Bracket 3 1 68468 IHR Bracket 2 6838 Lockwasher, M10 4 2 244 Bulkhead Union, 90 0 13 1 683822 Lockwasher, M 2 684649 Capscrew, M10x2 14 2 20631 Lockwasher M8 6 1 209780 Capscrew, Mx80 1 1 763023 Nut M10 7 2 787372 Capscrew, M8x20 16 1 206036 Spacer 8 2 2376 Fitting Bulkhead 17 1 231387 Stubshaft 9 1 23868 Hose Guard OCL IHR #6 HOSEW/ #8 FITTINGS OCL IHR #6 HOSEW/ #8 FITTINGS (in) KIT QTY P/N (in) KIT QTY P/N 61 244083 2 242849 97 244119 2 242919 62 244084 2 24281 98 2440 2 242921 63 24408 2 24283 99 2441 2 242923 64 244086 2 2428 100 2442 2 24292 6 244087 2 24287 101 2443 2 242927 66 244088 2 24289 102 2444 2 242929 67 244089 2 242861 103 244 2 242931 68 244090 2 242862 104 2446 2 242933 69 244091 2 242864 10 2447 2 24293 70 244092 2 242866 106 2448 2 242937 71 244093 2 242868 107 2449 2 242939 72 244094 2 242870 108 244130 2 242941 73 24409 2 242872 109 244131 2 242943 74 244096 2 242874 110 244132 2 24294 7 244097 2 242876 111 244133 2 242947 76 244098 2 242878 1 244134 2 242949 77 244099 2 242880 113 24413 2 24291 78 244100 2 242882 114 244136 2 24293 79 244101 2 242884 11 244137 2 2429 80 244102 2 242886 116 244138 2 24297 81 244103 2 242888 117 244139 2 24299 82 244104 2 242890 118 244140 2 242960 83 24410 2 242892 119 244141 2 242962 84 244106 2 242894 0 244142 2 242964 8 244107 2 242896 1 244143 2 242966 86 244108 2 242898 2 244144 2 242968 87 244109 2 242900 3 24414 2 242970 88 244110 2 242902 4 244146 2 242972 89 244111 2 242904 244147 2 242974 90 2441 2 242906 6 244148 2 242976 91 244113 2 242908 7 244149 2 242978 92 244114 2 242910 8 24410 2 242980 93 24411 2 242911 9 24411 2 242982 94 244116 2 242913 130 244 2 242984 9 244117 2 24291 131 24413 2 242986 96 244118 2 242917 OCL - Outer Channel Length 2338 R11 04/20/10 Page 1
Internal Hose Reeving Single Function STD-VIS IHR with #8 hoses 61 OCL to 117 OCL See Chart IHR-2 16 14 1 11 6 10 2 8 13 3 10 MA1142.eps 7 Page 16 04/20/10 2338 R11 9 4
Internal Hose Reeving Single Function STD-VIS IHR with #8 Hoses IHR-2 SINGLE IHR COMMON PARTS REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION S-1107 Layout Drawing 9 1 23198 IHR Bracket 2 1 232708 IHR Bracket 10 2 6838 Lockwasher M10 3 1 68468 IHR Bracket 11 1 683822 Lockwasher M 4 2 244 Bulkhead Union, 90 0 2 20631 Lockwasher M8 2 684649 Capscrew, M10x2 13 1 763023 Nut M10 6 1 2020 Capscrew, Mx90 14 2 232324 Sheave 7 2 787372 Capscrew, M8x20 1 1 23211 Spacer 8 2 2376 Fitting Bulkhead 16 1 232801 Stubshaft OCL IHR #8 HOSE OCL IHR #8 HOSE (in) KIT QTY P/N (in) KIT QTY P/N 61 232 2 238902 90 23241 2 23898 62 23213 2 238904 91 23242 2 238960 63 23214 2 23890 92 23243 2 238962 64 2321 2 238907 93 23244 2 238964 6 23216 2 238909 94 2324 2 238966 66 23217 2 238911 9 23246 2 238968 67 23218 2 238913 96 23247 2 238970 68 23219 2 23891 97 23248 2 238972 69 23220 2 238917 98 23249 2 238974 70 23221 2 238919 99 2320 2 238976 71 23222 2 238921 100 2321 2 238978 72 23223 2 238923 101 2322 2 238980 73 23224 2 23892 102 2323 2 238982 74 2322 2 238927 103 2324 2 238984 7 23226 2 238929 104 232 2 238986 76 23227 2 238931 10 2326 2 238988 77 23228 2 238933 106 2327 2 238990 78 23229 2 23893 107 2328 2 238992 79 23230 2 238937 108 2329 2 238994 80 23231 2 238939 109 23260 2 238996 81 23232 2 238941 110 23261 2 238998 82 23233 2 238943 111 23262 2 239000 83 23234 2 23894 1 23263 2 239002 84 2323 2 238947 113 23264 2 239004 8 23236 2 238949 114 2326 2 23900 86 23237 2 23891 11 23266 2 239007 87 23238 2 23893 116 23267 2 239009 88 23239 2 23894 117 23268 2 239011 89 23240 2 23896 OCL - Outer Channel Length. 2338 R11 04/20/10 Page 17
Internal Hose Reeving Single Function HI-VIS IHR with #8 hoses 10 61 OCL to 104 OCL See Chart IHR-6 14 8 16 6 11 9 1 1 1 11 6 13 MA1144.eps 7 Page 18 04/20/10 2338 R11 4 3
IHR-6 Internal Hose Reeving Single Function HI-VIS IHR with #8 hoses SINGLE IHR COMMON PARTS REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION S-1104 Layout Drawing 9 1 223094 IHR Bracket 1 2 223101 Bar Clamp 10 1 223064 IHR Bracket 2 N/A N/A N/A 11 4 23232 Hose Clamp Insert 3 1 223107 IHR Term. Bracket 6 6838 Lockwasher M10 4 2 244 Bulkhead Union, 90 0 13 2 20631 Lockwasher M8 6 684649 Capscrew, M10x2 14 2 232323 Sheave 6 4 762900 Capscrew, M6x2 1 2 68893 Snap Ring 7 2 787372 Capscrew, M8x20 16 2 20086 Washer 8 1 223068 IHR Bracket OCL IHR #8 HOSE OCL IHR #8 HOSE (in) KIT QTY P/N (in) KIT QTY P/N 61 232326 2 23929 83 232348 2 239338 62 232327 2 239297 84 232349 2 239340 63 232328 2 239299 8 23230 2 239342 64 232329 2 239301 86 23231 2 239344 6 232330 2 239303 87 23232 2 239346 66 232331 2 23930 88 23233 2 239348 67 232332 2 239307 89 23234 2 23930 68 232333 2 239308 90 2323 2 23932 69 232334 2 239310 91 23236 2 23934 70 23233 2 2393 92 23237 2 23936 71 232336 2 239314 93 23238 2 23937 72 232337 2 239316 94 23239 2 23939 73 232338 2 239318 9 232360 2 239361 74 232339 2 239320 96 232361 2 239363 7 232340 2 239322 97 232362 2 23936 76 232341 2 239324 98 232363 2 239367 77 232342 2 239326 99 232364 2 239369 78 232343 2 239328 100 23236 2 239371 79 232344 2 239330 101 232366 2 239373 80 23234 2 239332 102 232367 2 23937 81 232346 2 239334 103 232368 2 239377 82 232347 2 239336 104 232369 2 239379 OCL - Outer Channel Length. 2338 R11 04/20/10 Page 19
Internal Hose Reeving Double Function STD-VIS with #6 Hoses with #8 Fittings 61 OCL to 131 OCL See Chart IHR 3 10 16 9 13 6 13 9 16 10 1 1 1 8 8 2 3 MA114.eps 11 14 11 7 Page 20 04/20/10 2338 R11 4
Internal Hose Reeving Double Function STD-VIS with #6 Hoses with #8 Fittings IHR-3 DOUBLE IHR COMMON PARTS P/N 23809 REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION 1 2 231387 Stubshaft 9 2 23868 Hose Guard 2 2 232708 IHR Bracket 10 2 677267 Sheave 3 2 68468 IHR Bracket 11 2 23198 IHR Bracket 4 4 244 Bulkhead Union, 90 0 4 6838 Lockwasher M10 4 684649 Capscrew, M10x2 13 2 683822 Lockwasher M 6 2 209780 Capscrew, Mx80 14 4 20631 Lockwasher M8 7 4 787372 Capscrew, M8x20 1 2 763023 Nut M10 8 4 2376 Fitting Head 16 2 206036 Spacer OCL IHR #6 HOSEW/ #8 FITTINGS OCL IHR #6 HOSEW/ #8 FITTINGS (in) KIT QTY P/N (in) KIT QTY P/N 61 2440 4 242849 97 244048 4 242919 62 244013 4 24281 98 244049 4 242921 63 244014 4 24283 99 24400 4 242923 64 24401 4 2428 100 24401 4 24292 6 244016 4 24287 101 24402 4 242927 66 244017 4 24289 102 24403 4 242929 67 244018 4 242861 103 24404 4 242931 68 244019 4 242862 104 2440 4 242933 69 244020 4 242864 10 24406 4 24293 70 244021 4 242866 106 24407 4 242937 71 244022 4 242868 107 24408 4 242939 72 244023 4 242870 108 24409 4 242941 73 244024 4 242872 109 244060 4 242943 74 24402 4 242874 110 244061 4 24294 7 244026 4 242876 111 244062 4 242947 76 244027 4 242878 1 244063 4 242949 77 244028 4 242880 113 244064 4 24291 78 244029 4 242882 114 24406 4 24293 79 244030 4 242884 11 244066 4 2429 80 244031 4 242886 116 244067 4 24297 81 244032 4 242888 117 244068 4 24299 82 244033 4 242890 118 244069 4 242960 83 244034 4 242892 119 244070 4 242962 84 24403 4 242894 0 244071 4 242964 8 244036 4 242896 1 244072 4 242966 86 244037 4 242898 2 244073 4 242968 87 244038 4 242900 3 244074 4 242970 88 244039 4 242902 4 24407 4 242972 89 244040 4 242904 244076 4 242974 90 244041 4 242906 6 244077 4 242976 91 244042 4 242908 7 244078 4 242978 92 244043 4 242910 8 244079 4 242980 93 244044 4 242911 9 244080 4 242982 94 24404 4 242913 130 244081 4 242984 9 244046 4 24291 131 244082 4 242986 96 244047 4 242917 OCL - Outer Channel Length 2338 R11 04/20/10 Page 21
Internal Hose Reeving Double Function STD-VIS IHR with #6 and #8 Hoses 61 OCL to 131 OCL See Chart IHR 4 14 11 6 11 1 14 16 16 1 13 10 8 8 2 10 3 MA1146.eps 9 9 7 Page 22 04/20/10 2338 R11 4
Internal Hose Reeving Double Function STD-VIS IHR with #6 and #8 Hoses IHR-4 DOUBLE IHR COMMON PARTS REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION S-1062 Layout Drawing 9 2 23198 IHR Bracket 2 2 232708 IHR Bracket 10 4 6838 Lockwasher 3 2 68468 IHR Bracket 11 2 683822 Lockwasher 4 4 244 Bulkhead Union, 90 0 4 20631 Lockwasher M8 4 684649 Capscrew, M10x2 13 2 763023 Nut M10 6 2 2020 Capscrew, Mx90 14 4 232324 Sheave 7 4 787372 Capscrew, M8x20 1 2 23211 Spacer 8 4 2376 Fitting Head 16 2 232801 Stubshaft OCL IHR #8 HOSE #6 HOSE OCL IHR #8 HOSE #6 HOSE (in) KIT QTY P/N QTY P/N (in) KIT QTY P/N QTY P/N 61 231974 2 238902 2 240327 97 232010 2 238972 2 240397 62 23197 2 238904 2 240329 98 232011 2 238974 2 240399 63 231976 2 23890 2 240330 99 2320 2 238976 2 240401 64 231977 2 238907 2 240332 100 232013 2 238978 2 240403 6 231978 2 238909 2 240334 101 232014 2 238980 2 24040 66 231979 2 238911 2 240336 102 23201 2 238982 2 240407 67 231980 2 238913 2 240338 103 232016 2 238984 2 240409 68 231981 2 23891 2 240340 104 232017 2 238986 2 240411 69 231982 2 238917 2 240342 10 232018 2 238988 2 240413 70 231983 2 238919 2 240344 106 232019 2 238990 2 24041 71 231984 2 238921 2 240346 107 232020 2 238992 2 240417 72 23198 2 238923 2 240348 108 232021 2 238994 2 240419 73 231986 2 23892 2 24030 109 232022 2 238996 2 240421 74 231987 2 238927 2 24032 110 232023 2 238998 2 240423 7 231988 2 238929 2 24034 111 232024 2 239000 2 24042 76 231989 2 238931 2 24036 1 23202 2 239002 2 240427 77 231990 2 238933 2 24038 113 232026 2 239004 2 240429 78 231991 2 23893 2 240360 114 232027 2 23900 2 240430 79 231992 2 238937 2 240362 11 232028 2 239007 2 240432 80 231993 2 238939 2 240364 116 232029 2 239009 2 240434 81 231994 2 238941 2 240366 117 232030 2 239011 2 240436 82 23199 2 238943 2 240368 118 232031 2 239013 2 240438 83 231996 2 23894 2 240370 119 232032 2 23901 2 240440 84 231997 2 238947 2 240372 0 232033 2 239017 2 240442 8 231998 2 238949 2 240374 1 232034 2 239018 2 240443 86 231999 2 23891 2 240376 2 23203 2 239019 2 240444 87 232000 2 23893 2 240378 3 232036 2 239021 2 240446 88 232001 2 23894 2 240379 4 232037 2 239023 2 240448 89 232002 2 23896 2 240381 232038 2 239024 2 240449 90 232003 2 23898 2 240383 6 232039 2 23902 2 24040 91 232004 2 238960 2 24038 7 232040 2 239027 2 24042 92 23200 2 238962 2 240387 8 232041 2 239029 2 24044 93 232006 2 238964 2 240389 9 232042 2 239030 2 2404 94 232007 2 238966 2 240391 130 232043 2 239033 2 24048 9 232008 2 238968 2 240393 131 232044 2 239036 2 240461 96 232009 2 238970 2 24039 OCL - Outer Channel Length. 2338 R11 04/20/10 Page 23
Internal Hose Reeving Double Function Hi-VIS IHR with #8 and #6 Hoses 61 OCL to 104 OCL 10 See Chart IHR 7 8 6 6 9 14 16 1 1 11 1 11 13 7 MA1147.eps 3 4 Page 24 04/20/10 2338 R11
Internal Hose Reeving Double Function HI-VIS IHR With #8 and #6 Hoses IHR-7 DOUBLE IHR COMMON PARTS REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION S-10628 Layout Drawing 9 1 223094 IHR Bracket 1 2 223101 Bar Clamp 10 1 223064 IHR Bracket 2 N/A N/A N/A 11 4 230486 Hose Clamp 3 1 223107 IHR Term. Bracket 6 6838 Lockwasher 4 4 244 90 0 Bulkhead Union 13 2 20631 Lockwasher M8 6 684649 Capscrew, M10x2 14 2 223103 Sheave 6 4 762900 Capscrew, M6x20 1 2 68893 Snap Ring 7 2 787372 Capscrew, M8x20 16 2 20086 Washer 8 1 223068 IHR Bracket OCL IHR #8 HOSE #6 HOSE OCL IHR #8 HOSE #6 HOSE (in) KIT QTY P/N QTY P/N (in) KIT QTY P/N QTY P/N 61 22808 2 23929 2 240720 83 22830 2 239338 2 240763 62 22809 2 239297 2 240722 84 22831 2 239340 2 24076 63 22810 2 239299 2 240724 8 22832 2 239342 2 240767 64 22811 2 239301 2 240726 86 22833 2 239344 2 240769 6 228 2 239303 2 240728 87 22834 2 239346 2 240771 66 22813 2 23930 2 240730 88 2283 2 239348 2 240773 67 22814 2 239307 2 240732 89 22836 2 23930 2 24077 68 2281 2 239308 2 240733 90 22837 2 23932 2 240777 69 22816 2 239310 2 24073 91 22838 2 23934 2 240779 70 22817 2 2393 2 240737 92 22839 2 23936 2 240781 71 22818 2 239314 2 240739 93 22840 2 23937 2 240782 72 22819 2 239316 2 240741 94 22841 2 23939 2 240784 73 22820 2 239318 2 240743 9 22842 2 239361 2 240786 74 22821 2 239320 2 24074 96 22843 2 239363 2 240788 7 22822 2 239322 2 240747 97 22844 2 23936 2 240790 76 22823 2 239324 2 240749 98 2284 2 239367 2 240792 77 22824 2 239326 2 24071 99 22846 2 239369 2 240794 78 2282 2 239328 2 24073 100 22847 2 239371 2 240796 79 22826 2 239330 2 2407 101 22848 2 239373 2 240798 80 22827 2 239332 2 24077 102 22849 2 23937 2 240800 81 22828 2 239334 2 24079 103 2280 2 239377 2 240802 82 22829 2 239336 2 240761 104 2281 2 239379 2 240804 OCL - Outer Channel Length. 2338 R11 04/20/10 Page 2
Recommended Spare Parts List PART # 100D MS 2-Stage Limited Free Lift Mast n See Specific charts for part numbers DESCRIPTION MASTS SERVICED 1-6-19 20-0 MAIN LIFT CYLINDERS n Main Lift Cylinder Assembly 0 0 1 n Seal Kit 2 4 8 INTERNAL REEVING n Hose - See Specific IHR page 2 4 8 244 Fitting, 8-8 1 2 4 223100 IHR Sheave, Single IHR 1 2 4 223103 IHR Sheave, Double IHR 2 4 8 UPRIGHTS 223081 Chain Pin 8 8 16 608 Cotter Pin 8 16 32 223079 Chain Anchor 1 2 4 200244 Jam Nut 2 2 2 200242 Nut 2 2 2 618 Cotter Pin 4 8 16 63736 Shim,.03 in. 16 32 64 688169 Roller 24 48 227398 Wear Plug Service Kit 2 4 8 223071 Chain Sheave 4 8 16 3143 Snap Ring 2 4 8 CARRIAGE AND CHAINS 688168 Carriage Side Thrust Roller 4 8 16 n Main Lift Chains 2 4 8 688169 Carriage Roller 4 8 16 223083 Chain Anchor 1 2 4 681 Cotter Pin 4 8 16 223081 Chain Pin 8 8 16 608 Cotter Pin 8 16 32 200244 Jam Nut 2 2 2 200242 Nut 2 2 2 Page 26 04/20/10 2338 R11
SERIAL NUMBER Page # PARTS ORDERING LOG REF # PART # CUSTOMER PART # DESCRIPTION PRICE
Manual Change Summary R3 - Add new cylinder information. R4 - Add date, revise cylinder chart format, change QTY of 608 from 8 to 4 on page 9, change P/N of item 13 from 682822 to 683822 on page 21, change P/N of item 11 from 682822 to 683822 on page 23. /04/03 R - Update contact page. 03//04 R6 - /21/04 Revise QTY of item 10 on page 1 chart IHR-1 Was 2. R7-0/17/07 Revise illustration on page 6 and component chart on page 7 to correlate. R8-01/03/08 Resize hose chart on pages 1 and 23 - bottom of chart was cut off. R9-0/07/08 Item 17 on illustration on page 20 should have been item 1 - correct balloon call out. R10-04/14/2010 Add Cushion sleeve part number to K-4-4 item 16 on page 7. Add item 17 to chart IHR-3 on page 21. R11-04/20/10 Remove item 17 from chart IHR-3 page 21.
Do you have any questions that need to be answered right now? Lift Technologies, Inc. 7040 South Highway 11 Westminster, SC 29693 USA Tel: (864) 647-1119 Fax: (864) 647-406 Toll Free: (888) 946-3330 - North America Only Website: www.lift-tekelecar.com Parts and Service Toll Free: (877) 430-6302 Direct: (864) 647-6302 Fax: (864) 647-7302 Email: parts@lift-tekelecar.com Other Lift Technologies Locations Lift -Tek Elecar Srl 2901 Castel. San. Giovanni (PC) Via G. Galilei Italy Lift Technologies Inc. 01-2010 www.lift-tekelecar.com