Site Germany 2015 BERGHOFF @ a glance BERGHOFF Group pure performance absolute precision
At a glance BERGHOFF Group The BERGHOFF Group, with locations throughout Germany and Switzerland and around 200 employees, has been a Global Market Leader in Machining Solutions for High Mix, Low Volume and High Complexity since 1984. BERGHOFF is a Strategic Supplier for many renowned international companies with a high demand on Quality, Security on Supply and especially Communication. In order to keep the customer s supply chain lean and efficient, BERGHOFF offers its customer the One Invoice Principle.
Services More than 275.000 hours per annum engaged on behalf of our clients ENGINEERING - 15.000 hours p.a. Support of engineers during development phases Development of the most efficient production strategy Supplier Ideas (e.g. cryogenic machining) WELDING - 10.000 hours p.a. Aluminum MIG-Welding E-Beam-Welding Build-Up Welding / Additive Manufacturing PROJECT MANAGEMENT - 25.000 hours p.a. Coordination und Auditing of external partners, e.g. Sourcing and Testing of raw material Surface Treatment EDM MACHINING - 175.000 hours p.a. Milling and Turning up to 5.500mm and 25t QUALITY - 30.000 hours p.a. Inspection of incoming/outgoing workpieces at customer s order 3D-Measuring with certificates ASSEMBLY AND LOGISTICS - 20.000 hours p.a. High level sub-assy or main-assy Packaging and export transactions Fully air-conditioned production sites
References BERGHOFF Group Our experience shows that many companies believe it makes sense to focus their internal capacities on product development, final assembly and marketing and therefore optimize their vertical integration with partners like BERGHOFF. BERGHOFF covers the infrastructure intensive tasks for a customer in the context of a long-term strategic partnership. The focus industries of BERGHOFF are: Semiconductor Industry Aerospace Mobility & Transportation Gas- / Steamturbines Large engines Pumps and Extrusion Oil & Gas Excerpt of our current references with long term supply agreements
Supplier Ideas Business Proposals BERGHOFF considers itself as an innovative partner of its customers. Q Quality Therefore BERGHOFF technology and production experts are constantly making up their mind about improving their customers products regarding the dimensions QLTC. L Logistics Out of these suggestions for improvement BERGHOFF develops Business Proposals Suggestions to optimize products by general or logistical changes T Technology Supplier Ideas Suggestions to optimize products by quality or technological changes C Costs
Research BERGHOFF Group BERGHOFF takes part in several research and development projects in cooperation with technology networks and universities to maintain ist status as an essential partner for the international high tech industry and to gain further market shares. BERGHOFF s long term goal is to become the global technology leader in matters of machining. Current projects: Kryogenic Machining Additive Manufacturing E-Beam-Welding Cornet Dynatool Hybrid Spinde HR project Stärke Effiziency optimization CAD Excerpt of our current research partners
Future strategy 2020 BERGHOFF Group The BERGHOFF group is already the primary contact for the industry when it comes to workpieces with high complexity. In the next five years BERGHOFF will develop to a Technology Leader in the field of machining and expand its Vertical Integration consistently. Assembly Skills will be enhanced so that BERGHOFF will build Entire Modules for its customers. Coming from machining BERGHOFF will build additional engineering expertise and will not only give advice, but will also develop and engineer. With several R&D projects, BERGHOFF will develop an indispensable partner for international high-tech industries and capture additional market share.
ry 5-axis-milling-/turning centers for complex XXL-machining Mastertec 4000 Waldrich-Coburg 5-axis-milling/turning center 5.500 mm 5.000 mm 3.500 mm Turning-Ø DMC 340 FD (3x) 5-axis-milling/turning center 3.400 mm 3.400 mm 2.000 mm 2.500 mm Turning-Ø DMU 105 FD 5-axis-milling/turning center 1.135 mm 1.050 mm 750 mm 1.050 mm Multitec (2x) Waldrich-Coburg 5-axis-milling/turning center 5.000 mm 3.500 mm 2.250 mm center Turning-Ø DMC 200 FD (2x) 5-axis-milling/turning 1.800 mm 2.000 mm 1.100 mm 1.850 mm Turning-Ø DMC 80 FD 5-axis-milling/turning center 800 mm 800 mm 800 mm 800 mm Multitec Waldrich-Coburg 5-axis-milling/turning center 4.000 mm 3.500 mm 2.250 mm Turning-Ø DMC 125 FD 5-axis-milling/turning center 1.250 mm 1.250 mm 1.100 mm
Flexible Production System Ideal for medium series in XXL-range In one of the most modern production systems worldwide, the Flexible Production System (FPS) of BERGHOFF sets the standard in large parts production. In particular because high-precision gantry machines of different sizes manufactured by MORI and Waldrich Coburg are connected to each other on the basis of shared pallets along a coordinate measuring machine by Carl Zeiss for material and information flow.
ry 5-axis-machining centers for titanium and aluminum machining DMU 200 P 1.800 mm 2.000 mm 1.100 mm DMU 100 P monoblock 700 mm DMU 70 evo 700 mm DMC 160 U 1. 1.250 mm DMU 80 P 700 mm DMC 60 U 700 mm DMC 125 U 1.250 mm DMU 70 V 700 mm DMU 50 monoblock 700 mm
ry Powerful horizontal machining centers for medium batches DMC 100 H (3x) Horizontal milling center DMC 1035 V Vertical milling center 1.035 mm 560 mm 510 mm GMX 400 Turning Center Turning-Ø 640 mm Turning length 1.930 mm DMC 80 H Horizontal milling center 800 mm 710 mm 710 mm DMF 300 L Machining Center 3.000 mm 560 mm 720 mm NEF 600 Turning Center Turning-Ø Turning length 1.250 mm DMC 60 H Horizontal milling center 560 mm 560 mm MC 550 S Stama 4-axis-milling center 4.000 mm 700 mm Heynumat 24 Heyligenstedt Turning Center Turning-Ø 700 mm Turning length 2.000 mm
ry Quality Assurance Measuring up to 6.000mm MMZ G 30/60/20 Zeiss 3D-coord.-meas.machine 3.000 mm 6.000 mm 2.000 mm LHF 3020 Wenzel 3D-coord.-meas.machine 3.000 mm 5.000 mm 2.000 mm LH 108 Wenzel 3D-coord.-meas.machine 2.500 mm 800 mm ry Testing and Cleaning Deutroflux UWS 2000 Magnetpowder crack detection for non-destructive examination Karl Deutsch Diameter 390 mm Length 2.000 mm Diameter W150H9 Washing machine for Cleaning / Deburing / Degreasing of Workpieces Render GmbH 1.500 mm
Software CAD / CAM Anwendung CAD-Software tebis 2,5 D- Software 3D-Software Viewer-Technology Simultaneous-Milling Anwendung CAD-Software Solid Works 2,5 D- Software Anwendung CAD-Software TopSolid 2,5 D- Software Certificates Quality Management Systems Certificate DIN ISO 9001 Auditor Llyods Quality Management Certificate EN / AS 9100 Auditor Llyods Certification for aerospace industry Certificate ISO 14001 Auditor SwissTS Environment Management
Site Switzerland BERGHOFF Group @ a glance GERMANY BERGHOFF GmbH & Co KG Langenheid 1 57489 Drolshagen Tel +49 2763 21279-0 Fax +49 2763 21279-79 info@berghoff.eu SWITZERLAND BERGHOFF Mechanical Engineering AG Industriezone Schächenwald 6460 Altdorf / Uri Tel +41 41 875 72 18 Fax +41 41 875 73 02 info.schweiz@berghoff.eu