TREMEC 5 Speed: TR3550/TKO-500/TKO-600

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COMPLETE ASSEMBLIES: FORD TR3550 Assemblies: 3.27/1.98/1.34/1.00/0.68: short throw 260 0682 3.27/1.98/1.34/1.00/0.68: long throw 260 0694 NOTE: These TWO (2) assemblies with 10 spline maindrive and 28 spline mainshaft. 3.27/1.98/1.34/1.00/0.68 260 0708 NOTE: This ONE (1) assembly with 26 spline maindrive and 31 spline mainshaft. TKO-500 Assemblies: 3.27/1.98/1.34/1.00/0.68: 10 spline TCET 4615 3.27/1.98/1.34/1.00/0.68: 26 spline TCET 5201 TKO-600 Assemblies: 2.87/1.89/1.28/1.00/0.64 TCET 5008 2.87/1.89/1.28/1.00/0.82 TCET 4617 COMPLETE ASSEMBLIES: GENERAL MOTORS TKO-500 Assemblies: 3.27/1.98/1.34/1.00/0.68 TCET 4616 TKO-600 Assemblies: 2.87/1.89/1.28/1.00/0.82 TCET 4618 SERVICE KITS K1 Overhaul Kit TR3550 w/ 28 spline mainshaft except above K1-1 Bearing/Oilseal Kit TR3550 w/ 28 spline mainshaft except above NOTE: Tapered bearings and oilseals for ONE (1) transmission. K1-3 Synchronizer Kit all NOTE: Synchronizer rings, struts, springs and pads for ONE (1) transmission. K1-4 Small Parts Kit all NOTE: Needle bearings, washers, and snaprings for ONE (1) transmission. OH3550 OH3550A BK3550 BK3550A YN3550 SP3550 GROUP A: MAINSHAFT AND EXTENSION ASSY A1 A2 A2 A3 Speedometer Circle Gear Snapring all E0ZZ-7064F 260 4502 Speedometer Circle Gear all: Ford TCEV 1276 R7T: yellow nylon C3OZ-17285C 260 1215 Speedometer Rotor all: Ford TCEV 4259 all: GM TCEV 5065 Speedometer Circle Gear Ball GM #147485: 1/4 steel 10J-0008 Copyright 2009 (9-16) 1 AUTO GEAR COMPANY

A5 Mainshaft Bearing Assy Timken #362A-365S A5-1 Mainshaft Bearing Cup Timken #362A A5-2 Mainshaft Bearing Cone Timken #365S 362A-365S 362A 365S A6 A7 A8 A9 A10 A11 Mainshaft Thrust Washer Ring all 260 5708 Mainshaft Thrust Washer Half all req. 2 260 5707 Mainshaft Thrust Washer Ball GM #147483: 3/16 steel 10J-0006 Mainshaft 1 st Gear L36-s36T: TR3550 260 6070 L36-s36T: TKO-500 TCEN 4242 L35-s36T: TKO-600 TCEN 4322 Mainshaft 1 st Gear Bearing all 260 6109 Mainshaft 1 st Gear Bearing Spacer all 260 6110 A12 Mainshaft 1 st /2 nd Synchronizer Assy w/ synchronizer rings 267 0739 A12-1 Clutch A12-2 Hub A12-3 Strut all req. 3 C4AZ-7A044B 260 2648 A12-4 Spring all req. 2 E4TZ-7119A 260 5117 A12-5 Mainshaft 1 st /2 nd Synchronizer Ring s36t req, 2 E4TZ-7107B 260 5124 A13 A14 A15 A16 A17 Mainshaft 1 st /2 nd Synchronizer Snapring all C4AZ-7064B 260 2650 Mainshaft 2 nd Gear L32-s36T: TR3550 260 6074 L32-s36T: TKO-500/600 TCEN 4243 Mainshaft 2 nd Gear Bearing all 260 6075 Mainshaft 2 nd Gear Thrust Washer Ring all 260 6077 Mainshaft 2 nd Gear Thrust Washer Half all req. 2 260 6076 Copyright 2009 (9-16) 2 AUTO GEAR COMPANY

A18 A19 A20 A21 Mainshaft 2 nd Gear Thrust Washer Ball GM #147483: 3/16 steel 10J-0006 Mainshaft 3 rd Gear L26-s34(36)T: TR3550 260 6262 L26-s34(36)T: TKO-500/600 TCEN 0010 Mainshaft 3 rd Gear Bearing all 260 6075 Mainshaft 3 rd Gear Bearing Spacer TR3550 260 6081 TKO-500/600 260 6339 A22 Mainshaft 3 rd /4 th Synchronizer Assy w/ synchronizer rings 267 0740 A22-1 Clutch A22-2 Hub A22-3 Strut all req. 3 E0ZZ-7A044B 260 4372 A22-4 Spring all req. 2 E4TZ-7109A 260 5117 A22-5 Mainshaft 3 rd /4 th Synchronizer Ring s36t req. 2 E4TZ-7107B 260 5124 A23 A24 A25 A26 Mainshaft L24T 5 th, 28 splines: TR3550 260 6242 L24T 5 th, 31 splines: TR3550 260 6413 L24T 5 th, 31 splines: TKO-500/600 TCFP 4310 L27T 5 th, 31 splines: TKO-500/600 TCFP 4258 NOTE: These FOUR (4) Mainshafts used in FORD applications. L24T 5 th, 31 splines: TKO-500/600 TCFP 5067 L27T 5 th, 31 splines: TKO-500/600 TCFP 5066 NOTE: These TWO (2) Mainshafts used in GM applications. Mainshaft Thrust Race (Inner) Torrington #FTA3552: 52mm diameter 260 5767 Mainshaft Thrust Bearing Torrington #FA35688 235382 Mainshaft Thrust Race (Outer) Torrington #FTA3555: 55mm diameter 260 5766 Copyright 2009 (9-16) 3 AUTO GEAR COMPANY

A27 Extension Assy TR3550: 28 spline mainshaft 260 6223 TR3550: 31 spline mainshaft 260 6414 TKO-500/600: Ford applications TCEP 4307 TKO-500/600: GM applications TCEP 5089 A27-1 Extension A27-2 Mainshaft Bushing 28 spline mainshaft B3TZ-7A034A 260 3891 31 spline mainshaft A28 A29 Mainshaft Oilseal TR3550: 28 spline mainshaft D9BZ-7052A 260 3979 TR3550: 31 spline mainshaft 260 6416 TKO-500/600 TCSJ 1277 ExtensionFasteners dowel req. 1 260 4636 bolt req. 6 1C-0728 lockwasher req. 6 5E-0007 GROUP B: MAINDRIVE AND RETAINER B1 B2 B3 Mainshaft Pilot Rollers Torrington #C417Q req. 17 C3AZ-7118A C417Q Maindrive Gear L22-s48T: TR3550 10 splines 2606241 L22-s48T: TR3550 26 splines 2606412 L22-s48T: TK-500 10 splines TCFM 4244 L22-s48T: TK-500 26 splines TCFM 5198 L23-s48T: TK-600 26 splines TCFM 4741 NOTE: these FIVE (5) maindrives are for Ford applications. L22-s48T: TK-500 26 splines TCFM 4619 L23-s48T: TK-600 26 splines TCFM 4756 NOTE: these TWO (2) maindrives are for GM applications. Maindrive Clutch Ring s36-48t 260 5768 B4 Maindrive Bearing Assy Timken #354A-355 354A-55 B4-1 Maindrive Bearing Cup Timken #354A NSS 354A B4-2 Maindrive Bearing Cone Timken #355 NSS 355 B5 Maindrive Bearing Shims.022 as req. NSS 260 6066.023 as req. NSS 260 6067.024 as req. NSS 260 6068.025 as req. NSS 260 6069 Copyright 2009 (9-16) 4 AUTO GEAR COMPANY

B6 Maindrive Retainer Ford applications 260 6243 GM applications TCRB 0131 B7 Maindrive Retainer Oilseal Chicago Rawhide #11123A 11123ACR B8 Maindrive Retainer Fasteners 5/16-18 1 FHCS (SAE 5) req. 4 260 3968 GROUP C: COUNTERSHAFTS AND CASE C1 Countershaft Rear Bearing Shims.022 as req. 260 5789.023 as req. 260 5790.024 as req. 260 5791.025 as req. 260 5792 C2 Countershaft Rear Bearing Assy Timken #1328-80 1328-80 C2-1 Countershaft Rear Bearing Cup Timken #1328 NSS 1328 C2-2 Countershaft Extension Bearing Cone Timken #1380 NSS 1380 C3 C4 Countershaft 5 th Clutch Ring all 260 6091 Countershaft 5 th Synchronizer Ring all 260 6455 all 260 5124 C5 Countershaft 5 th Gear/Synchronizer Assy L55-s36T: TR3550 260 6088 L55-s36T: TKO-500 TCES 4626 L55-s36T: TKO-600 w/ 0.64 overdrive TCES 4626 L49-s36T: TKO-600 w/ 0.82 overdrive TCES 4745 C5-1 Clutch C5-2 Countershaft 5 th Gear C5-3 Strut all req. 3 260 4372 C5-4 Spring all req. 2 260 5117 C6 C7 C8 Countershaft 5 th Gear Rollers Torrington #C407Q req. 86 260 2661 Countershaft 5 th Gear Roller Spacer all 260 6092 Countershaft 5 th Gear Thrust Washer all 260 6118 Copyright 2009 (9-16) 5 AUTO GEAR COMPANY

C9 C10 Countershaft 5 th Gear Thrust Washer Ball GM #147483: 3/16 steel 10J-0006 Countershaft Center Bearing all 260 6087 C11 Countershaft Cluster Gear (Assy) R34-30-25-17-s25T: TR3550 260 6261 R34-30-25-17-s25T: TKO-500 TCCF 3435 R34-30-25-18-s25T: TKO-600 TCCF 4282 C11-1 Countershaft Drive Gear Snapring TR-3550 only: all C11-2 Countershaft Drive Gear TR3550 only: R34T 260 6232 C11-3 Countershaft 3 rd Gear TR3550 only: R30T 260 6233 C11-4 Countershaft Gear Key TR3550 only: all req. 2 C11-5 Countershaft TR3550 only: R25-17-s25T 260 6225 C12 Countershaft Front Bearing Assy Timken #1328-1380 1328-80 C12-1 Countershaft Front Bearing Cup Timken #1328 1328 C12-2 Countershaft Front Bearing Cone Timken #1380 1380 C13 C14 C15 C16 C17 C18 C19 C20 Countershaft Front Bearing Cap TR3550 260 6288 TKO-500 260 6195 TKO-600 TCRB 5175 Countershaft Front Bearing O-Ring all 260 6258 Idler Drive Gear L18-s13T: TR3550/TKO-500 260 6093 all: TKO-600 TCEN 4281 Idler Drive Gear Thrust Washer all 260 5795 Idler Sliding Clutch all 260 5800 Idler Reverse Gear S24-s13T 260 6094 Idler Gear Rollers all req. 44 260 5797 Idler Gear Roller Spacers narrow req. 2 260 5799 wide 260 5798 Copyright 2009 (9-16) 6 AUTO GEAR COMPANY

C21 C22 C23 Idler Reverse Gear Thrust Washer all req. 2 260 3695 Idler Shaft all 260 5793 Idler Shaft Rollpin 1/4 x 1-1/2 spirol 14J-2524 C24 Case Assy Ford applications 260 6106 GM applications TCEP 2058 C24-1 Case C24-2 Magnet all 260 2631 C24-3 Magnet Retainer all 260 3939 C25 Filler/Drain Plug all req. 2 10F-0008 GROUP D: INTERNAL SHIFT LINKAGE D1 1 st /2 nd Shift Fork Assy TR3550 260 5808 TKO-500/TKO-600 TCEC 4271 D1-1 1 st /2 nd Shift Fork D1-2 1 st /2 nd Shift Fork Pad TKO-500/600 req. 2 TCNS 4240 D2 1 st /2 nd Shift Rail TR3550 260 5804 TKO-500/600 TCBR 0004 D3 3 rd /4 th Shift Fork Assy TR3550 260 5995 TKO-500/600 TCEC 4269 D3-1 3 rd /4 th Shift Fork D3-2 3 rd /4 th Shift Fork Pad TR3550 req. 2 260 5922 TKO-500/600 req. 2 TCNS 4240 D4 D5 3 rd /4 th Shift Rail TR3550 260 5805 TKO-500/600 TCBR 0002 5 th /Reverse Shift Lever (Upper) all 260 6214 Copyright 2009 (9-16) 7 AUTO GEAR COMPANY

D6 D7 D8 D9 D10 D11 D12 D13 D14 5 th /Reverse Shift Rail (Upper) TR3550 260 5806 TKO-500/600 TCBR 0003 Shift Fork(Lever) Rollpin 3 rd /4 th Shift Lug req. 1 14J-1822 except above req. 3 10-00-043-016 Detent Spring TR3550 req. 3 260 5978 TKO-500/600 req. 3 260 1082 Detent Ball all req. 3 10J-0012 Detent Cover all 260 5810 Detent Cover Fasteners all req. 2 260 5829 Interlock Pin all 260 4832 Interlock Plunger all req. 2 260 4895 Interlock Hole Plug all 260 5083 D15 Shift Cover Assy #260 5803 260 5802 D15-1 Shift Cover #260 5803 NSS NSS D15-2 Shift Cover Dowels all req. 2 D16 D17 D18 D19 D20 D21 Shift Cover Fasteners all req. 10 388423-S2 260 3968 Forward Access Cover all 260 5866 Forward Access Cover Fasteners 5/16-18 x 1 HHCS req. 4 260 4902 5/16 toothed l'washer req. 4 260 4899 Shift Rail Guide all req. 3 260 5811 Shift Rail Guide O-Ring all req. 9 260 5812 5 th /Reverse Shift Lever (Lower) all 260 5948 Copyright 2009 (9-16) 8 AUTO GEAR COMPANY

D22 D23 5 th /Reverse Shift Lever Pivot all 260 4720 5 th /REverse Shift Lever C-Clip all 371197-S 260 3965 D24 5 th Shift Fork (Assy) TR3550 260 6111 TKO-500/600 TCEC 4270 D24-1 5 th Shift Fork TKO-500/600 NSS NSS D24-2 5 th Shift Fork Pad TKO-500/600 req. 2 TCNS 4240 D25 5 th Shift Fork Rollpin all E844067-S 10-00-043-016 D26 Reverse Shift Fork Assy all 260 6216 D26-1 Reverse Shift Fork D26-2 Reverse Shift Pin D27 5 th /Reverse Shift Rail Assy (Lower) all 260 5823 D27-1 5 th /Reverse Shift Rail D27-2 5 th Shift Pin all 260 5824 D27-3 5 th Shift Rollpin all NSS 260 4342 D28 1 st /2 nd Shift Lug Assy all 260 6265 D28-1 1 st /2 nd Shift Lug all 260 6212 D28-2 1 st /2 nd Shift Lug Plunger all 260 5815 D28-3 1 st /2 nd Shift Lug Plunger Snapring all 260 6263 D28-4 1 st /2 nd Shift Lug Plunger E-Clip all 260 5817 D28-5 1 st /2 nd Shift Lug Detent Spring all 260 6264 D28-6 1 st /2 nd Shift Lug Detent Ball all 10J-0008 D29 3 rd /4 th Shift Lug all 260 6293 D30 5 th /Reverse Shift Lug Assy all 260 6265 D30-1 5 th /Reverse Shift Lug all 260 6212 Copyright 2009 (9-16) 9 AUTO GEAR COMPANY

D30-2 5 th /Reverse Shift Lug Plunger all 260 5815 D30-3 5 th /Reverse Shift Lug Plunger Spring all 260 6263 D30-4 5 th /Reverse Shift Lug Plunger E-Clip all 260 5817 D30-5 5 th /Reverse Shift Lug Detent Spring all 260 6264 D30-6 5 th /Reverse Shift Lug Detent Ball all 10J-0008 D31 D32 D33 D34 D35 D36 D37 D38 D39 D40 D41 D42 D43 Shift Lug Rollpin 3 rd /4 th shift lug req. 1 14J-1822 except above req. 2 67597-S 260 4154 Reverse Shift Inhibitor Lug all 260 6259 Reverse Shift Inhibitor Rail all 260 6095 Reverse Shift Inhibitor Rollpin all 260 3897 Reverse Shift Inhibitor Spring all 260 5832 Reverse Shift Inhibitor Setscrew All 650 1092 Selector Finger All 260 5855 Selector Socket TR3550 260 6245 TKO-500/600 TCTP 4257 Selector Socket Bushing TR3550 req. 1 260 6246 TKO-500/600 req. 2 260 6246 Selector Rail TR3550 260 6247 TKO-500/600 TCBR 4642 Selector Setscrew all req. 2 260 1227 Center Access Cover all 260 6248 Center Access Cover Fasteners 5/16-18 x 1 HHCS req. 4 260 4902 5/16 toothed l'washer req. 4 260 4899 Copyright 2009 (9-16) 10 AUTO GEAR COMPANY

D44 D45 D46 D47 D48 D49 D50 Shift Lever Assy TR3550: long throw 260 6237 TR3550: short throw 267 0945 TKO-500/600 TCEC 4273 Shift Lever Fasteners pivot bolt req. 2 260 5984 tabbed lockwasher req. 2 260 5949 Shift Lever Boot all 260 6240 Shift Lever Boot Fasteners all req. 4 260 5655 Shift Lever Housing all 267 1061 Shift Lever Housing Fasteners all req. 6 388423-S2 260 3968 Breather Assy all 94616 GROUP E: EXTERNAL ELECTROMECHANICALS e1 e2 E3 E4 E5 Speedometer Sensor Assy TKO-500/TKO-600: Ford XR3R-7H103AB 44-00-640-019 NOTE: attach to harness with Connector Ford #3U2Z 14S411VBA, Motorcraft #WPT 589. TKO-500/TKO-600: GMC TNSW 1137 Speedometer Sensor Retaining Screw all 1150 3877 1C-0408 Reverse Indicator Switch all 260 6249 Reverse Indicator Switch Gasket All 260 5032 Neutral Start Switch All 260 6244 Copyright 2009 (9-16) 11 AUTO GEAR COMPANY