Flygt low-speed mixers Outstadig efficiecy
INTRODUCTION Eergy-efficiet mixig Advatages of Flygt low-speed mixers Risig to the mixig challege All mixig applicatios require varyig degrees of both small-scale turbulece ad bulk flow. With a good bulk flow, the cotets of the etire tak are put ito motio so that all parts are ivolved i the mixig. The stregth of the bulk flow is, i tur, depedet o the total amout of istalled thrust ad layout. Uparalleled expertise, broad mixig solutios ITT pioeered the use of thrust as the mai performace parameter for mixig. Ad every day, we put more tha 50 years of R&D expertise ad practical experiece to work to determie the right techology, mixer size ad layout for your requiremets. Low-speed mixig Whe mixig ad horizotal flow is essetial for biological wastewater treatmet processes, Flygt low-speed mixers deliver outstadig cost-effective performace for applicatios that ivolve getle mixig of large fluid volumes. 2 Outstadig reliability Strog bulk flow Extreme eergy efficiecy Easy to service Lea istallatio Highly versatile for most tak sizes Low total cost of owership Egieered for more efficiet bulk flow, lower eergy cosumptio ad positioig flexibility, these mixers offer highly efficiet solutios for a wide rage of mixig applicatios, such as: Our comprehesive portfolio of mixers ad agitators cover virtually every requiremet. Hudreds of thousads of Flygt mixers ad agitators are i service worldwide, deliverig efficiet mixig performace. Activated sludge treatmet Covetioal treatmet Oxidatio ditch Sequecig batch reactor Wastewater reservoirs Ice prevetio Oxygeizatio i lakes ad harbors Our comprehesive mixig portfolio ITT s wide array of reliable, trouble-free mixig equipmet icludes; Flygt low-speed mixers Flygt compact mixers Flygt top-etry agitators Flygt jet mixers Flygt hydroejectors
DESIGN Desiged for high reliability For decades, ITT has bee at the cuttig edge of research ad developmet to improve mixer techology. Flygt low-speed mixers feature several compoets that cotribute to reliable operatio ad reduced eergy costs. Eergy-savig propeller Our uique propeller desig maximizes the amout of thrust delivered while miimizig eergy cosumptio. Egieered for hydraulic excellece with high-stregth materials, our sigature baaa blade large-diameter propellers with backswept self-cleaig desig provide o-cloggig performace that lasts ad lasts. The Flygt baaa blade propeller creates maximum thrust usig miimal power. Depedable Class H motor Our squirrel-cage iductio motor is carefully maufactured at our ow premises for durability ad depedability. Stator widigs are trickle impregated i resi ad rated at Class H 180 C (355 F) to provide excellet resistace to overheatig ad exceptioally log service life. Reliable shaft seals A vital compoet for reliable operatio, Flygt mechaical shaft seals feature a uique desig with a itermediate barrier fluid. Made of corrosio-resistat tugste carbide (WCCR), our specially maufactured seals provide exceptioal mechaical stregth ad superior slidig properties. This results i sigificatly less wear betwee the seal surfaces. It also reduces the risk of leakage ad prologs seal service life. Stator widigs are rated at Class H for exceptioal resistace to overheatig. Uique mechaical shaft seal demostrates superior slidig properties ad exceptioal mechaical stregth. 3
DESIGN High reliability i every detail 1 Cable etry 4 Moitorig Compressible bushig ad strai relief o the cable prevet leakage ito the motor. 2 Motor High-performace, squirrel-cage iductio class H-motor provides thermal overload protectio ad extra log service life. 3 Protective coatig 4 2 Mechaical shaft seal betwee surroudig liquid ad seal housig has mechaical lockig device to secure the seal positio. This makes the seal reliable as well as easy to assemble ad disassemble. 5 Ier shaft seals Shaft seals betwee stator ad gear box, ad betwee gear box ad seal housig. 9 Propeller Thi-sectioed, double-curved blades with a uique desig for maximum efficiecy ad clog-free operatio. 6 Gear box Durable, high-stregth top coatig protects cast-iro parts agaist impact, chemicals ad corrosio. 1 8 Outer shaft seal Thermal sesors embedded i the stator widigs prevet overheatig. Leakage sesors are available as optios. 3 Desiged for years of trouble-free operatio. 7 Seal housig Seal housig cotaiig barrier fluid, which lubricates ad cools the seal ad thereby prologs service life. 4 5 6 5 7 8 9
DESIGN The best way to depedable, low-cost istallatio The Flygt istallatio equipmet is rigid eough to withstad the weight ad reactio forces exerted by the mixer throughout its operatig life. It is also robust ad easy to work with. Guide bar systems for ay tak To help withstad fatigue from strogly fluctuatig forces withi the tak, Flygt low-speed mixers are istalled alog rigid guide bars at appropriate depths for optimal mixig efficiecy. Used together with our liftig equipmet, guide bar systems eable easy access for ispectio ad service. Safe, coveiet liftig equipmet Raisig ad lowerig Flygt low-speed mixers with our liftig equipmet is as easy ad coveiet as it is safe. The CE-approved liftig davit is mouted i a holder at its lower ed which eables easy turig of the davit. To reduce ivestmet cost, oe davit ca be used wfor several mixers. The guide bar system makes mixers easily accessible. No costly modificatios to existig taks are required. 5
TECHNICAL DATA A broad rage of low-speed mixers Our low-speed mixer portfolio comprises three modular Flygt models that provide comprehesive mixig performace. By combiig differet motors, gear ratios ad propeller diameters, you ca customize Flygt low-speed mixers to meet your specific process eeds. 5,000 4,500 4460 4,000 4430 3,500 Facts ad figures Propeller diameter, m (i) 4410 4430 4460 0.9 1.1 (1.5) 2.3 2.6 (3.5) 4.3 4.6 (6.2) 5.7 6.3 (8.4) 200-1,400 300-1,400 400 2,100 600 2,300 500 3,600 700 3,800 1,400 4,600 2,000 4,500 1.4-2.5 (55-98) 1.4 2.5 (55 98) 1.4 2.5 (55 98) 1.4 2.5 (55 98) Thrust [N] Model Shaft power 50 Hz, kw 60 Hz, kw (hp) Thrust rage 50 Hz, N 60 Hz, N 3,000 2,500 2,000 4410 1,500 1,000 500 0 Optios SUBCAB Heavy-duty submersible rubber cable. SUBCAB Screeed Heavy-duty submersible rubber cable for use with VFD ad to limit electromagetic iterferece. Special cables Withstad high temperatures, high voltage ad chemical agitatio. Leakage sesors Automatically detect, together with exteral moitorig equipmet, ay leakage i stator ad oil housigs. Flygt MiiCAS supervisio Provides quick ad easy equipmet protectio by moitorig 6 thermal overload switches ad leakage detectors. Explosio-proof versios For use i potetially explosive or flammable eviromets. Extra durable coatig Provides extra protectio agaist aodic corrosio by meas of a zic-rich epoxy primer ad threelayer top coatig. Silico carbide (RSiC) seal Provides excellet abrasio resistace ad superior resistace agaist acid ad chloride liquids. Zic aode kits Provides extra corrosio-resistace for seawater applicatios. Stator leakage sesor Flygt MiiCAS supervisio uit Cross sectio of Flygt epoxy coatig 3 layers of top coatig Zic-rich epoxy primer Blasted cast iro
SUPPORT & SERVICE A perfect bled of support ad service Boost efficiecy with moitorig ad cotrol We supply everythig from cotrollers, sesors ad start equipmet to SCADA software for complete fluid hadlig supervisio. A deep uderstadig of fluid hadlig ad vast experiece i mixig techologies make ITT a trustworthy ad reliable parter for your wastewater process requiremets. Systems egieerig expertise Dimesioig ad layout are critical factors i maximizig performace. Usig our expertise ad itelliget tools, we aalyze your requiremets to idetify the right mixer or agitatio system to optimize your processes. Ejoy the beefits of a premium brad Geuie spare parts are vital to esure log ad trouble-free operatio. We guaratee the availability of spare parts for 10 years after we stop productio of a model. Global service etwork Should ay problem occur with your Flygt mixers ad agitators, professioal assistace ad origial spare parts are always withi easy reach through ITT s extesive service etwork i 140 coutries. Support alog the way Our recommedatios result from the use of specially developed ad validated Computatioal Fluid Dyamics software programs, based o carefully selected, relevat models. Our ow testig facilities as well as field testig ad measuremet of actual performace osite provide ITT egieers with kee isight ito what works. Usig this kowledge ad expertise, we help you maitai your istallatio i top operatig coditio. 7
ITT Water & Wastewater is a global provider of water hadlig ad treatmet solutios for muicipal ad idustrial customers i more tha 140 coutries. ITT desigs ad delivers eergy-efficiet solutios ad related services for water ad wastewater trasport, biological treatmet, filtratio ad disifectio. The compay employs early 5,000 people through its global sales etwork, maufacturig sites i Europe, Asia ad the Americas, ad global headquarters i Stockholm, Swede. ITT Water & Wastewater is a busiess of ITT Corporatio, a high-techology egieerig ad maufacturig compay operatig i three vital markets: water ad fluids maagemet, global defece ad security, ad motio ad flow cotrol. www.ittwww.com 1102 Low-speed Mixers Ver 1 Master 100830 What ca ITT Water & Wastewater do for you?