K Page 1 of 48 Air Intake - Pg. 17

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Transcription:

K532-53168 Page 1 of 48 Air Intake - Pg. 17

Ref # Part Number Qty Description 24 25 041 06-S 1 Gasket, elbow 25 48 054 09 1 Elbow, air cleaner Discontinued not available at Kohler Co. 35 277116-S 1 Brace, elbow K532-53168 Page 2 of 48 Air Intake - Pg. 17

K532-53168 Page 3 of 48 Baffles & Shroud

Ref # Part Number Qty Description 6 277058-S 1 Baffle, blower housing support 10 48 027 04 1 Housing, blower Replaced by 48 027 11-S 17 48 063 03-S 1 Baffle, side cylinder #2 18 48 063 04-S 1 Baffle, bottom cylinder #2 19 48 063 02-S 1 Baffle, top cylinder #2 20 48 063 05-S 1 Baffle, top cylinder #1 22 48 063 06-S 1 Baffle, side cylinder #1 23 48 063 07-S 1 Baffle, bottom cylinder #1 K532-53168 Page 4 of 48 Baffles & Shroud

K532-53168 Page 5 of 48 Breather & Vent

Ref # Part Number Qty Description 1 270036-S 2 Cover, valve 2 270034-S 2 Gasket, valve cover 3 220368-S 2 Stud, valve cover 4 X-426-3-S 2 Clamp, hose 5 277392-S 1 Hose, breather 9-1/16" K532-53168 Page 6 of 48 Breather & Vent

K532-53168 Page 7 of 48 Camshaft & Valves

Ref # Part Number Qty Description 1 X-43-1-S 1 Key, woodruff #3 2 48 012 01-S 1 Camshaft 3 X-119-17-S 1 Nut, jam 3/4-16 4 277012 1 Gear, camshaft Replaced by 48 755 34-S 6 D-277031-S 4 Tappet 8 230011-S 2 Retainer, exhaust valve spring 9 235010-S 2 Spring, exhaust valve 10 41 755 10-S 1 Kit, retainer 11 230011-S 2 Retainer, intake valve spring 12 235010-S 2 Spring, intake valve 13 235011-S 4 Retainer, valve spring 14 235008-S 2 Valve, intake 15 48 016 01-S K532-53168 2 Valve, Page exhaust 8 of 48 Camshaft & Valves

K532-53168 Page 9 of 48 Carburetor - Pg. 22

Ref # Part Number Qty Description 41 X-352-10-S 2 Stud 44 25 155 02-S 1 Connector, hose 25 757 02-S 1 Repair kit, carburetor Includes bowl nut gasket, bowl ring gasket, float pin, bowl gasket & needle with seat & gasket K532-53168 Page 10 of 48 Carburetor - Pg. 22

K532-53168 Page 11 of 48 Carburetor - Pg. 25

Ref # Part Number Qty Description 62 48 053 11-S 1 Carburetor - assembly Includes 68-78 65 271030-S 1 Gasket, carburetor 68 200383-S 1 Spring, main fuel adjusting needle 69 47 103 01-S 1 Needle, main fuel adjusting 70 277210-S 1 Needle, idle fuel adjusting 71 200380-S 1 Spring, idle fuel adjusting needle 72 200375-S 1 Gasket, fuel bowl 73 25 041 02-S 1 Gasket, anti-splash 74 25 753 03 1 Kit, Float Includes 73 75 200376-S 1 Pin, float hinge 76 235448-S 1 Bowl, fuel 77 1 Needle and seat Available in carburetor repair kit only 78 25 041 02-S K532-53168 1 Nut, Page fuel bowl 12 of 48 80 48 237 01 Carburetor 1 - Clamp, Pg. 25 swivel wire Replaced by 48 755 10-S 25 757 02-S 1 Repair kit, carburetor Includes bowl nut gasket, bowl ring gasket, float pin, bowl gasket & needle with seat & gasket

K532-53168 Page 13 of 48 Crankcase

Ref # Part Number Qty Description 1 48 005 05 1 Crankcase - assembly Includes 2,7 2 230265-S 2 Insert, valve 4 48 030 03 1 Bearing, crankshaft 4 48 030 04 1 Bearing, crankshaft.010 U.S. 4 48 030 05-S 1 Bearing, crankshaft.020 U.S. 5 277038 1 Bushing, front camshaft 7 235007-S 4 Guide, valve 9 277039-S 1 Bushing, rear camshaft 10 160037-S 1 Plug, Welch 1-1/2 11 277087-S 1 Gasket, closure plate 12 X-269-31-S 1 Ring, retaining 4-23/64" O.D. 13 277062-S 1 Bearing, ball 15 277065-S K532-53168 1 Seal, Page rear 14 oilof 48 16 48 009 05-S Crankcase 1 Plate, rear closure 20 X-75-23-S 4 Plug, pipe 1/8" 20 47 139 01-S 2 Plug, pipe 3/4" 25 48 283 03-S 1 Elbow

K532-53168 Page 15 of 48 Crankshaft

Ref # Part Number Qty Description 1 X-269-32-S 1 Ring, retaining 1-7/16" I.D. 2 48 043 15-S 1 Gear, crankshaft 3 48 014 05-S 1 Crankshaft 3 1 Crankshaft Discontinued not available at Kohler Co. 4 X-42-15-S 1 Key, woodruff 5 X-269-30-S 1 Ring, retaining 1-5/8" I.D. K532-53168 Page 16 of 48 Crankshaft

K532-53168 Page 17 of 48 Cylinder Head

Ref # Part Number Qty Description 1 270158-S 18 Screw, hex. hd. 3/8-16 x 1-1/2" 2 270889-S 18 Washer 3/8" 3 277043 2 Head, cylinder Replaced by 48 015 02-S 5 48 052 01 2 Gasket, cylinder head Replaced by 48 041 10 K532-53168 Page 18 of 48 Cylinder Head

K532-53168 Page 19 of 48 Dipstick

Ref # Part Number Qty Description 2 48 538 01-S 1 Tube, dipstick 14-15/16" 3 48 272 02-S 1 Dipstick 15-3/4" blade K532-53168 Page 20 of 48 Dipstick

K532-53168 Page 21 of 48 Electric Start - Pg. 35

Ref # Part Number Qty Description 1 A-277214-S 1 Starter - assembly (See Dipstick) Includes 20-30. Use before Serial No. 4216126. Discontinued not available at Kohler Co.. For complete starter replacement use Starter kit A-277214-S, before Serial No. 4216126. Use 48 098 02 after Serial No. 4216125 2 48 098 02 1 Starter - assembly (See Electric Start) Includes 37-43. Use after Serial No. 421625 8 236602-S 1 Connector 9 41 403 05 1 Rectifier-regulator (15 Amp) Replaced by 25 755 03-S 12 270154-S 2 Clip, cable (plastic coated) 17 237878-S 1 Kit, stator (15 Amp) Includes 18,19 18 X-67-51-S K532-53168 1 Screw, Page hex. 22 hd. of 4810-24 x 3/4 19 25 452 01-S Electric 2Start Terminal - Pg. 35 A-277214-S 1 Kit, starter assembly Use for complete starter replacement before Serial No. 4216126 238056 1 Kit, low tension lead (20" - 6 gauge) 238055 1 Kit, low tension lead (30" - 10 gauge) Discontinued not available at Kohler Co. 238054 1 Kit, low tension lead (40" - 14 gauge) Discontinued not available at Kohler Co. 238058-S 1 Kit low tension lead (25" - 16 gauge) 238060 1 Kit, low tension lead (25" - 18 gauge) Discontinued not available at Kohler Co.

K532-53168 Page 23 of 48 Electric Start - Pg. 36

Ref # Part Number Qty Description 1 A-277214-S 1 Starter - assembly (See Dipstick) Includes 20-30. Use before Serial No. 4216126. Discontinued not available at Kohler Co.. For complete starter replacement use Starter kit A-277214-S, before Serial No. 4216126. Use 48 098 02 after Serial No. 4216125 20 277158-S 1 Head C. E. 21 277160-S 1 Spring, brush - set 22 277170-S 1 Brush - set 23 277353 1 Washer, thrust - package Discontinued not available at Kohler Co. 24 277352 1 Stud, terminal - package Discontinued not available at K532-53168Kohler Page Co. 24 of 48 Electric Start - Pg. 36 25 277159-S 1 Coil, field - package 26 277350-S 1 Armature 27 277351 1 Drive, Bendix Replaced by A-277214-S 28 230626 1 Bearing, ABS bronze 29 277169 1 Head D. E. Discontinued not available at Kohler Co. 30 277156 1 Band, cover Discontinued not available at Kohler Co. A-277214-S 1 Kit, starter assembly Use for complete starter replacement before Serial No. 4216126 238056 1 Kit, low tension lead (20" - 6 gauge) 238055 1 Kit, low tension lead (30" - 10 gauge) Discontinued not available at Kohler Co. 238054 1 Kit, low tension lead (40" - 14 gauge) Discontinued not available at Kohler Co. 238058-S 1 Kit low tension lead (25" - 16 gauge) 238060 1 Kit, low tension lead (25" - 18 gauge) Discontinued not available at Kohler Co.

K532-53168 Page 25 of 48 Electric Start - Pg. 38

Ref # Part Number Qty Description 2 48 098 02 1 Starter - assembly (See Electric Start) Includes 37-43. Use after Serial No. 421625 37 277605-S 1 Armature 38 48 755 02 1 Kit, drive Includes 39 39 48 755 13 1 Kit, drive parts 40 48 211 01-S 2 Bolt, thru 41 48 227 03-S 1 Cap, drive end 42 48 227 04 1 Cap, commutator end Includes 43 43 48 755 15 1 Kit, brush and spring Replaced by 52 755 15 A-277214-S 1 Kit, starter assembly Use for complete starter replacement before Serial No. 4216126 238056 K532-53168 1 Kit, Page low tension 26 of 48 lead (20" - 6 gauge) 238055 Electric 1Start Kit, - Pg. low 38 tension lead (30" - 10 gauge) Discontinued not available at Kohler Co. 238054 1 Kit, low tension lead (40" - 14 gauge) Discontinued not available at Kohler Co. 238058-S 1 Kit low tension lead (25" - 16 gauge) 238060 1 Kit, low tension lead (25" - 18 gauge) Discontinued not available at Kohler Co.

K532-53168 Page 27 of 48 Exhaust

Ref # Part Number Qty Description 10 232810-S 2 Stud 13 277091-S 2 Gasket, manifold 13 48 052 02-S 2 Gasket, manifold 21 48 164 03-S 1 Manifold, intake 24 47 445 02-S 2 Strap, lifting 26 48 054 05-S 1 Elbow, exhaust cylinder #2 27 48 096 02-S 1 Cover, exhaust elbow cylinder #2 29 48 054 04-S 1 Elbow, exhaust cylinder #1 30 48 096 01-S 1 Cover, exhaust elbow cylinder #1 K532-53168 Page 28 of 48 Exhaust

K532-53168 Page 29 of 48 Flywheel

Ref # Part Number Qty Description 1 X-80-1-S 1 Nut, flywheel 2 277595-S 1 Nut, lock 4 48 025 14-S 1 Flywheel - assembly 5 X-45-3-S 1 Key, woodruff #15 13 A-230099-S 1 Rope K532-53168 Page 30 of 48 Flywheel

K532-53168 Page 31 of 48 Fuel Pump

Ref # Part Number Qty Description 22 47 041 04 1 Gasket, fuel pump Replaced by 25 041 05 27 240282-S 1 Cover, pump K532-53168 Page 32 of 48 Fuel Pump

K532-53168 Page 33 of 48 Gasket Set

Ref # Part Number Qty Description 48 004 02 GASKET SET (w/out Seals) 52 041 11-S Gasket, breaker cover 270034-S 2 Gasket, valve cover 271030-S Gasket, carburetor 277014-S Gasket, oil pan 277020-S Gasket, gear cover 277022-S Gasket, gear cover plate 277073-S Gasket, breather 277078-S Gasket, governor housing 277087-S Gasket, closure plate 277093-S Gasket, air cleaner 277099-S Gasket, governor 277103-S K532-53168 3 Gasket, Page closure 34 of 48plate.005 277115-S Gasket 3Set Gasket, closure plate.010 277649-S Gasket, insulator 277091-S 2 Gasket, manifold 48 041 11-S Gasket, manifold 25 041 05 Gasket, fuel pump 48 041 03-S 2 Gasket, oil filter 48 041 10 2 Gasket, cylinder head 48 041 12-S 4 Gasket, manifold 25 041 06-S Gasket, air cleaner 25 041 09-S Gasket, fuel pump 48 052 02-S Gasket, manifold 48 755 33-S GASKET SET (w/seals) 52 032 08-S Seal, front oil 52 041 11-S Gasket, breaker cover 2770034 2 Gasket, valve cover 271030-S Gasket, carburetor 277014-S Gasket, oil pan 277020-S Gasket, gear cover 277022-S Gasket, gear cover plate 277065-S Seal, rear oil 277073-S Gasket, breather 277078-S Gasket, governor housing 277087-S Gasket, closure plate 277091-S 4 Gasket, manifold 277093-S Gasket, air cleaner 277099-S Gasket, governor 277103-S 3 Gasket, closure plate.005 277115-S 3 Gasket, closure plate.010 48 052 02-S 2 Gasket, manifold 277649-S Gasket, insulator 48 041 11-S Gasket, manifold 48 041 12-S Gasket, manifold 25 041 05 Gasket, fuel pump 48 041 03-S 2 Gasket, oil filter 48 041 10 2 Gasket, cylinder head 25 041 06-S Gasket, air cleaner 25 041 09-S Gasket, fuel pump

K532-53168 Page 35 of 48 Gear Cover

Ref # Part Number Qty Description 1 277022-S 1 Gasket, gear cover plate 2 277021-S 1 Plate, gear cover 3 277020-S 1 Gasket, gear cover 4 277493-S 1 Cover, gear 5 52 032 08-S 1 Seal, front oil 6 X-6-22-S 7 Screw, hex. hd. 5/16-18 x 1-3/4" 7 277086-S 2 Screw, hex. hd. 5/16-18 x 1-3/4" 8 X-75-2-S 1 Plug, pipe 9 X-55-6-S 1 Screw, allen 5/16-18 x 3/4" 10 X-6-11-S 4 Screw, hex. hd. 5/16-18 x 3/4" K532-53168 Page 36 of 48 Gear Cover

K532-53168 Page 37 of 48 Governor

Ref # Part Number Qty Description 1 271547-S 1 Spring, governor 2 48 310 28-S 1 Kit, governor - assembly Includes 4-26 3 277078-S 1 Gasket, governor housing 4 X-293-2-S 1 Bearing, needle 5 48 096 05-S 1 Cover, governor 6 48 030 02-S 1 Bearing, needle 7 275055-S 1 Seal, oil 8 X-293-3-S 1 Bearing, needle 9 277102-S 1 Race, thrust bearing 10 277100-S 1 Bearing, roller thrust 11 277101-S 1 Race, thrust bearing 12 48 755 01-S 1 Kit, governor sleeve 13 X-42-2-S K532-53168 1 Key, Page woodruff 38 of 48 14 48 420 08-S Governor 1 Shaft, governor assembly 15 48 089 01-S 2 Spring 16 48 149 04-S 1 Cam, breaker 17 X-269-4-S 1 Ring, retainer 18 277099-S 1 Gasket, governor cover 19 240202-S 1 Bearing, ball 20 48 081 02-S 1 Housing, governor 21 48 043 11-S 1 Gear, governor 22 X-269-15-S 1 Ring, retainer 23 48 087 03-S 1 Lever, governor 24 277104-S 1 Ring, retaining 25 48 471 02-S 1 Yoke, governor 26 X-75-23-S 1 Plug, allen hd. pipe 1/8 29 277337 1 Elbow Discontinued not available at Kohler Co. 34 275691-S 1 Screw, shoulder 35 277341-S 1 Washer, tension 36 48 090 02-S 1 Lever, throttle 37 48 755 10-S 1 Kit, clamp 38 45 435 02-S 1 Solenoid 39 277073-S 1 Gasket, breather 40 A-277905-S 1 Housing, breather Includes valve 41 45 208 03-S 1 Body, ball joint 43 271151-S 1 Rod, ball Joint 45 237130-S 1 Ball Joint 46 48 194 01-S 1 Ball joint 47 X-489-8-S 1 Rod, breaker push 48 52 041 11-S 1 Gasket, breaker cover 49 A-220136-S 1 Cover, breaker Discontinued not available at Kohler Co. 50 47 150 03-S 1 Breaker 51 X-343-S 1 Connector 55 48 126 05-S 1 Bracket, solenoid 57 48 353 05-S 1 Line, oil 7-1/2 238056 1 Kit, low tension lead (20" - 6 gauge) Not Illustrated. 238055 1 Kit, low tension lead (30" - 10 gauge) (Discontinued not available at Kohler Co.) Not Illustrated. 238054 1 Kit, low tension lead (40" - 14 gauge) (Discontinued not available at Kohler Co.) Not Illustrated. 238058-S 1 Kit, low tension lead (25" - 16 gauge) Not Illustrated. 238060 1 Kit, low tension lead (25" - 18 gauge) Not Illustrated.

K532-53168 Page 39 of 48 Ignition

Ref # Part Number Qty Description 1 277375-S 1 Coil 7 235041-S 2 Plug, spark 9 210281-S 2 Clip, cable (plastic coated) 11 271694-S 1 Plate, coil mounting 14 230722-S 1 Condenser 17 48 155 02-S 1 Connector 19 A-220136-S 1 Cover, breaker 20 X-489-8-S 1 Rod, breaker push 21 52 041 11-S 1 Gasket, breaker cover 22 47 150 03-S 1 Breaker - assembly 238057-S 1 Kit, high tension lead 220074-S 1 Diaphragm, breaker seal 241390 K532-53168 1 Lead, Page high 40 tension of 48 Discontinued not available at Kohler Co. 48 348 03-S Ignition1 Lead, hi-tension 48 348 04-S 1 Lead, hi-tension

K532-53168 Page 41 of 48 Oil Filter

Ref # Part Number Qty Description 9 277532 1 Adapter, filter Replaced by 48 029 02-S 11 277195 1 Gasket, oil filter adapter 12 277234-S 1 Nipple 1/2" I.D. x 3/4" O.D. x 1 13 277233-S 1 Filter, oil K532-53168 Page 42 of 48 Oil Filter

K532-53168 Page 43 of 48 Oil Pan

Ref # Part Number Qty Description 1 277014-S 1 Gasket, oil pan 4 230125-S 2 Pin, dowel 5 48 755 17-S 1 Kit, oil pan (Side drain) Includes 3,6-10 6 X-75-6-S 1 Plug, pipe 6 X-75-28-S 1 Plug, pipe 7 X-154-6-S 1 Screw, H.C. 5/16-18 x 1/2" 8 X-25-44-S 1 Washer, plain 5/16" 9 48 126 08-S 1 Bracket, starter support 10 X-67-62-S 1 Screw, 1/4-20 x 3/4" K532-53168 Page 44 of 48 Oil Pan

K532-53168 Page 45 of 48 Oil Pump

Ref # Part Number Qty Description 1 270085-S 1 Clip, oil tube 2 277202-S 1 Strainer, oil 3 X-36-6 1 Pin, cotter 1/16 x 3/4" Discontinued not available at Kohler Co. 7 48 089 03-S 1 Spring, relief valve 8 X-212-3-S 1 Ball, steel K532-53168 Page 46 of 48 Oil Pump

K532-53168 Page 47 of 48 Piston & Rod

Ref # Part Number Qty Description 1 48 108 01-S 2 Ring Set (Std. &.003) MODEL K582 1 48 108 02-S 2 Ring Set (.010) MODEL K582 1 48 108 03-S 2 Ring Set (.020) MODEL K582 1 48 108 04-S 2 Ring Set (.030) MODEL K582 2 48 874 01-S 2 Piston w/ring Set (Std.) MODEL K532 2 48 874 02-S 2 Piston w/ring Set (.003) MODEL K532 2 48 874 03-S 2 Piston w/ring Set (.010) MODEL K532 2 48 874 04-S 2 Piston w/ring Set (.020) MODEL K532 2 48 874 05-S 2 Piston w/ring Set (.030) MODEL K532 3 47 018 01-S 4 Retainer, piston pin MODEL K532 4 48 067 12-S 2 Connecting Rod (Std.) MODEL K532 4 48 067 13-S 2 Connecting Rod (.010 U.S.) MODEL K532 K532-53168 Page 48 of 48 Piston & Rod