Effect of Pavement/Shoulder Drop-Offs on Highway Safety

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Effet of Pavement/Shoulder Drop-Offs on Highway Safety John C. Glennon Transportation Consulting Engineer Overland Park, Kansas Drop-offs at the pavement/shoulder (or shoulder/roadside) edge have been reognized as a potential highway safety problem for many years. n the Amerian Assoiation of State Highway Offiials' (AASHO) 1954 publiation A Poliy on Geometri Design of Rural Highways, the subjet of drop-offs is overed as fo!lows (1, p. 205): Unstabllized shoulders frequently are hazardous beause the elevation of the shoulder at the pavement edge may be several inhes lower than the pavement. This passage was expanded in the 1965 edition of the publiation to add further aution as follows (2, p. 239): Unstabilized shoulders frequently are hazardous beause the elevation of the shoulder at the pavement edge tends to beome one-half to several inhes lower than the pavement. These statements in the AASHO poli ies must have ome from the general pereptions of the poliy writers beause no researh on the differential effets of drop-off heights and shapes was available before about 1977. Researh sine 1977 has demonstrated that the probability of severe onsequenes from a pavement/shoulder drop-off traversal are a funtion of drop-off height and shape and vehile speed and reentry angle. CHARACTERZATON OF THE PAVEMENT/SHOULDER DROP-OFF TRAVERSAL A pavement/shoulder drop-off traversal ours when the driver inadvertently leaves the travel lane and drops onto a lower shoulder. Depending on the severity of the vehile departure angle and the driver's level of surprise and response, seven general outomes are possible as shown in Figure 1. 36

PAVEMENT/SHOULDER DROP-OFFS 37 f the departure angle is high, reovery is quite unlikely, and a ollision of some type on the roadside is probable (Outome 7). f the departure angle is shallow to moderate, the driver has some potential to respond with a reovery attempt (Outomes 1-6). f the driver steers a high reentry angle the vehile will skid on the shoulder resulting in immediate loss of ontrol (Outome 6). f the driver is partiularly alert and knowledgeable about the potentially hazardous effets of drop-offs, he may be able to steer parallel to the drop-off and slow the vehile to a stop on the shoulder (Outome 1. f the driver steers a moderate reentry angle that is just high enough to remount the pavement/shoulder drop-off, he will usually reover within his travel lane (Outome 3). For moderate reentry angles that are higher than the minimum neessary to remount, partiularly at higher speeds, the vehile will either enroah on adjaent travel Janes or skid out of ontrol, depending on the severity of the driver's steering response (Outomes 4 and 5). f the driver steers a shallow reentry angle, the vehile's tires will either srub along the drop-off fae and either subsequently remount the drop-off (Outomes 3 to 5) or possibly rebound out of ontrol (Outome 2), depending on the driver's steering response. A srubbing reentry ours when the wheel that ontats the drop-off edge has insuffiient normal veloity to overome the retarding fore produed by the tire and edge ontat. The term "srubbing" desribes the near-para1lel traversal of the tire along the drop-off edge in whih a relatively large ontat area ours between the tire Vehile Crosses Pavement/Shoulder Drop -o ff Vehile has High Departure Angle } nitial Ations Driver Steers Parallel to Drop-Off and Slows Driver Steers Shallow Reentry Angle Driver Steers Moderate Reentry Angle Driver Steers High Reentry Angle Tires Srub on OrOp Dfl Driver nreases Steering until Vehile Remounts Orop Ofl Driver Vehile Responses Vehile Rebounds Out of Control Vehile Crosses nto Adjaent lane and or Enroahes on Far Roadside Driver Steers too Severely and Vehile Skids on Pavement Vehile Skids on Shoulder Vehile Enroahes on Roadside Sate Reovery Sate Reovery in Travel lane Potential Collision or Rollover } Possible Results Nole: Definition of shallow, moderate, and high angles are relative to speed, drop-o«shape, and height. FGURE 1 General haraterization of pavement/slwulder drop-off traversal. Definitions of shallow, moderate, and high angles are relative to speed, drop-off shape, and height.

38 TRB STATE OF lhe ART REPORT 6 sidewall and the drop-off edge. The wheel develops a high resistane to m unting the pavement/shoulder drop-off, and the driver ontinues to inrease the steer angle in a further attempt to mount the drop-off. The ontat of the tire and the drop-off edge ontinues until the front-wheel steer angle is suffiient to overome 1he retarding fore and to reate a suffiient side fore at the unobstruted (left) front wheel to lift the obstruted (right) tire over the drop-off. One the obstruted front tire has mounted the drop-off, the large steer angle produes a large lateral aeleration and a large yaw veloity that ombine to produe rapid lateral movement. This lateral movement will ontinue until the driver reverses the steer angle and the vehile has time to respond to the steer reversal. The responses produed by srubbing reentries onstitute the primary hazard assoiated with pavement/shoulder drop-offs. At higher speeds and drop-off heights, the results are either exessive lateral enroahments on adjaent lanes or opposite roadsides (Outome 4) or loss of ontrol beause of exessive steering orretions (Outome 5). SCOPE AND OBJECTVES The purpose of this paper is to synthesize the state of the art on the safety of pavementshoulder drop-offs so that pratial guidelines an be developed for their treatment in the improvement of existing highways under the urrent resurfaing, rehabilitation, and restoration (RRR) proess. A pavement/ shoulder drop-off may be an existing ondition on a andidate RRR highway or it may be reated by a RRR pavement overlay projet. The existing drop-off may have been reated by a previous pavement overlay or may have evolved from shoulder wear, settlement, or erosion. The two questions for onsidering existing dropoffs in the RRR proess are 1. What ombination of drop-off shape and height onstitute an intolerable hazard? 2. What is the most ost-effetive method for treating intolerable drop-offs? An all too ommon pratie in many areas is to leave a pavement/ shoulder drop-off when overlaying an existing highway, partiularly one with unpaved shoulders. The RRR questions to be addressed are 1. What are the drop-off heights and shapes that are tolerable for safety? 2. What are the design and onstrution methods that an be used to produe tolerable pavement/shoulder edge onditions? A ritial review is presented of available studies on pavement/shoulder drop-offs for the purpose of identifying the ombinations of shape and height that are tolerable for various highway design speeds. CRTCAL REVEW AND ANALYSS Researh on the safety of pavement/shoulder drop-offs is limited. A review of the literature produed only five reent referenes with any reasonable ontribution to the state of the art. These five studies are omparatively analyzed in an attempt to synthesize the body of knowledge. Various aspets of the subjet are disussed in separate paragraphs.

PAVEMENT/SHOUWER DROP-OFFS 39 Role of Pavement/Shoulder Drop-Offs in Highway Aidents The literature on the relationship between highway aidents and pavement/shoulder drop-offs is limited. This relationship is disussed in only two studies. n 1976 vey and Griffin examined all of the 15,968 single-vehile aidents that ourred in North Carolina during 1974 for the purpose of studying the ontribution of surfae disontinuities (bumps, dips, roks, holes, drop-offs, et.) (3). Computerized polie offiers' narratives for all of these aidents were examined for any one of 19 key words that denoted a surfae disontinuity. Some 566 (3.5 perent) of these aidents were assoiated with surfae disontinuities; of these, 154 (1.0 perent of total) appear to have been related to drop-offs. Klein et al. reviewed aident data from three different soures to analyze the frequeny with whih surfae disontinuities ontribute to highway aidents (4). n this analysis, the authors onluded that the most signifiant disontinuity was the pavement/shoulder drop-off. Depending on the soure of data, surfae disontinuities ontributed to 0.8 to 2.6 perent of all aidents, and aidents involving pavement/ shoulder drop-offs ranged from 0.2 to 1.3 perent of all aidents. Although these studies indiate a relatively small perentage of total aidents that involve pavement/ shoulder drop-offs, they did not attempt to determine the relative exposure to drop-off onditions. f only highways with pavement/shoulder drop-offs were onsidered, the ontribution of drop-offs to the aident experiene might be substantial. Probability of Severe Consequenes Klein et al. onduted several full-sale tests using "naive" drivers (4). They were interested in the statistial distribution of onsequenes when these drivers enountered a 4.5-in. vertial fae drop-off and tried to reover. Of 73 tests, 53 perent produed tire srubbing on the drop-off edge. Of those tests that produed srubbing, 56 perent resulted in exeedane of the 12-ft lane boundary after mounting the dropoff. The likelihood of a lane boundary exeedane after srubbing was strongly orrelated with speed. Forty-seven perent of the tests resulted in a nonsrubbing reentry, none of whih produed lane exeedane. These results may be somewhat misleading beause the report did not doument the distribution of speeds used in the tests. Therefore, the probability of srubbing in a partiular test may be higher or lower than indiated earlier depending on the speed used. These studies also did not aount for the element of surprise. Shallow-Angle Approah Klein et al. onduted several full-sale, shallow-angle reentry tests to evaluate the potential for mounting a vertial fae drop-off when a vehile is not initially srubbing (4). Various drop-off heights were tested with various reentry angles and speeds to produe a relationship between drop-off height and the minimum normal speed neessary to mount the drop-off. Normal speed is that omponent of vehile speed perpendiular to the pavement/shoulder edge. This relationship between vertial fae drop-off height and the minimum normal speed neessary to mount the drop-off is shown in Figure 2. This relationship indiates

40 TRB STATE OF THE ART REPORT 6 u., = e 0.9 "3 () '5., : e-., e:. "' E 0 z 'E., : 0. E 0 (..) u.q., > 6 5 4 3 2 FGURE 2 Drop-off Height (in.) Normal veloity required to limb a vertial fae drop-off as a funtion of edge height (4). that if the reentry angle is too small for a given speed and drop-off height, the vehile will not mount the drop-off but will be redireted into a srubbing mode. t also indiates that higher drop-off heights require very high normal speeds for vehiles to remount without srubbing. Therefore, the probability of srubbing inreases dramatially for drop-off heights above about 4.5 in. This basi relationship of the pavement/shoulder drop-off maneuver shown in Figure 2 was at least partly validated by Graham and Glennon who used HVOSM omputer simulation tehniques to study vertial fae drop-offs (5). Unfortunately, no suh relationship has been established for any other drop-off shape. Nonsrubbing Reentry Four separate studies indiate that suessful reovery from a pavement/shoulder drop-off maneuver is possible even at fairly high speeds. Tests onduted by Stoughton et al. (6) with various sizes of passenger ars and a standard pikup truk indiated that a professional driver had little diffiulty reovering from a drop-off with a typial irregularly rounded edge of asphalt pour, even at speeds of 60 mph and drop-off

PAVEMENT/SHOULDER DROP-OFFS 41 heights of 4.5 in. These tests appear to have been arefully ontrolled to avoid srubbing. The full-sale tests reported by Klein et al. indiated that the naive drivers who did not srub on a 4.5-in. vertial fae drop-off were able to suessfully reover within the travel lane (4). Only 47 perent of the tests onduted resulted in a nonsrubbing reentry. Zimmer and vey onduted full-sale nonsrubbing tests using a professional driver to test drop-offs of various heights with a 1.5-in. tapered orner (7, 8). The averaged subjetive severity ratings made by the driver indiate that he was able to reover suessfully with little diffiulty at speeds up to 55 mph and drop-offs as high as 4.5 in. These tests indiated little sensitivity to type of vehile for various sizes of passenger ars and a standard pikup truk. Graham and Glennon used analytial methods to show the reentry angle boundaries of suessful nonsrubbing reovery for vertial fae drop-offs (5). From the relationship shown in Figure 2, the minimum reentry angle to avoid srubbing was solved to form the lower boundary of suessful reovery for any ombination of vehile speed and drop-off height. For the upper boundary, Graham and Glennon developed an analytial model that determined the maximum reentry angle that would allow the vehile to still reover within the lane as a funtion of lane width. To exerise this model, onstraints of 0.3g's lateral aeleration and 0.7-se driver pereption-reation time were used. Figure 3 shows two example plots from those alulations. t 2 " Drop-off/ 12' Lane {111,w:;'llm!11111,4: " 2 Safe Reovery.. :?:bj..::::: :::=- ::::::::::: : :::::: :;::::::::::::::: :::.: : : : : : : : : : : : : : : :.;.;.;.;.;.;.;.;, 40 50 60 70 4. 5" Drop-off/ 9' Lone a> 'U"..!! a> < " 30 40 50 60 70 FGURE 3 Example boundaries for safe reentry angles for traversal of vertial fae drop--0/fs (5).

42 TRB STATE OF 1HE ART REPORT 6 Although the exat form of the analytial model and the onstraint values used might be debated, the analysis indiates that the reentry angle range available for suessful nonsrubbing reovery dereases as speed and drop-off height inrease and as lane width dereases. All of the studies indiate the possibility of suessful nonsrubbing reoveries, even at high speeds and drop-off heights if reentry angles are maintained within a preise range. However, the probability that this type of maneuver an be performed by a nonprofessional driver, partiularly one who is surprised when his right-front wheel suddenly drops, has not been addressed by the researh but probably beomes smaller with inreasing speed and drop-off height. Srubbing Reentry For those studies that inluded tests of the srubbing reentry, this maneuver was found to be the most hazardous type of reentry. The reason for this hazard is best Pxplained by the results of Klein et al. shown in Figure 4. For a drop-off with only a 0.5-in. radiµs 400 350.,., 300 0,., -0..D E u 250 2..!:! O> <( Qj 200., J: O> Q; 150.,., 5 6 Drop-off Height (in.) FGURE 4 Steering wheel angle required to limb various edge heights from a srubbing ondition (4).

PAVEMENT/SHOUWER DROP-OFFS 43 SEVERTY CODE: 10 9 8 1. Undetetable 2. Very Mild 3. Mild 4. Definite Jerk 5. Effort Required 6. Extra Effort i. Tire Slip (Slight lateral skidding) 8. Cross C. l. & Returned 9. Crossed C. l, No Return 10. loss of Control (Spin Out) 0-t.5" m-3.o" -4.5" 7 >- 1-6 ffi > UJ 5 U) 4 3 2 35 45 55 VELOCTY (MPH) FGURE 5 Severity ratings for traversals of tapered edge drop-offs (7-9). orner rounding, this figure shows that as drop-off heights exeed about 3 in., large steering wheel inputs are required to mount the drop-off. Under these onditions, when the wheel mounts the drop-off, the large steer angle produes a large lateral aeleration and yaw veloity that ombine to produe rapid lateral movement. Zimmer and vey provide the most omplete analysis on srubbing reentry (7, 8). Figure 5 shows the severity ratings of a professional driver averaged over various vehiles and tires for a large matrix of full-sale srubbing tests onduted on a drop-off with a 1.5-in. orner taper. These results must be interpreted as average (not ritial), alerted (not surprised), professional (not nonprofessional) driver responses; as suh they may indiate lower maneuver severities than an be expeted on the highway. Nevertheless, these results do indiate undesirable onsequenes for 4.5-in. drop-offs at speeds of 45 mph and above. Table 1 inludes the limited data available from three of the studies showing more detailed results from seleted srubbing tests that exhibited lane exeedane or high lateral aeleration, or both. t an be seen from Table 1 that the srubbing reentry maneuver beomes more severe as the drop-off approahes a full vertial fae, as the drop-off height inreases, and as the vehile speed inreases. APPLCATON OF RESULTS TO RRR PRACTCE When drivers experiene a nominal enroahment onto a flush shoulder, their safe reovery within the travel lane depends on their ability to avoid steering a severe reentry angle that will either ause the vehile to enroah on adjaent lanes or ause them to lose ontrol within the Jane when seondary steering orretion is atempted.

44 TRB STATE OF THE ART REPORT 6 One haraterization of this upper boundary of reentry angles has been shown to be a funtion of vehile speed and lane width as shown in Figure 6. When a drop-off is introdued at the pavement/ shoulder edge, the upper boundary shown in Figure 6 is joined by a lower boundary for safe reentry angles imposed by the TABLE 1 Available Results of Srubbing Tests Drop-Off Drop-Off Vehile Shape Height Speed Soure (in.) (in.) (mpll) Driver Type Result Zimmer and vey (1) 1.5 omer taper 4.5 45 Professional Lateral aeleration of 0.74 Zimmer and vey (1) 1.5 omer taper 4.5 55 Professional Lane exeedane and lateral aeleration of 0.79 Zimmer and vey (7) 0.75 omer radius 4.5 45 Professional Lane exeedane and lateral aeleration of 0.71 Zimmer and vey (7) 0.75 omer radius 4.5 55 Professional Lane exeedane and lateral aeleration of 0.88 Klein et al. ( 4) 0.5 omer radius 3.5 40 Unknown Loss of ontrol Graham and Vertial fae 2.0 30 Modeled Minor lane exeedane Glennon (5) and lateral aeleration of 0.30 Graham and Vertial fae 2.0 45 Modeled Major lane exeedane and Glennon (5) lateral aeleration of 0.60 Graham and Vertial fae 3.0 45 Modeled Major lane exeedane and Glennon (5) lateral aeleration of 0.80 "' 12 " 10 Enroahment on Adjaent Lane or Opposite Roadside or Skidding on Pavement 9 (Above Line ) B -u 7 "' "' <t: " "' 5 4 3 2 Safe Reovery within Travel Lane (Below Line) 0 30,..._.,--,40--'--,so,...---''--60'-- FGURE 6 Maximum safe reentry angle for shoulder traversal as a funtion of speed and lane wi4th (5).

PAVEMENT/SHOULDER DROP-OFFS 45 7 6 Re-entry (Above Line) 4 <( >- 3., 2 30 40 50 60 FGURE 7 Minimum safe reentry angle for traversal of vertial fae pavement/shoulder drop-off as a funtion of speed and drop-off height (4, 5). potential for hazardous srubbing reentry maneuvers, whih are more likely as the drop-off height inreases. Figure 7 shows this lower boundary relationship for vertial fae drop-offs. For any ombination of vertial-fae drop-off height and lane width, the upper and lower boundary onditions shown in Figures 6 and 7 an be ombined to depit the range of safe reentry angles for any vehile speed. Figure 3 shows a sample of these omposite plots that indiates the high likelihood of a severe reentry maneuver, partiularly for higher drop-off heights, higher speeds, and narrower lanes. The available literature does not provide a refined set of data that an preisely predit the aident onsequenes of a pavement/shoulder drop-off maneuver. However, it does provide some useful insights into the safety of pavement/ shoulder drop-offs as a funtion of vehile speed, drop-off shape and height, and lane width. From the results reported in this paper, the following general onlusions an be drawn: 1. The most obvious hazard assoiated with pavement/shoulder drop-offs ours when a driver tries to reover from a srubbing ondition. 2. The probability of a srubbing reentry at a pavement/shoulder drop-off inreases as (a) the drop-off fae approahes a full vertial edge and (b) the drop-off height inreases. 3. The probability of a suessful reovery from a drop-off maneuver dereases as (a) the drop-off fae approahes a full vertial edge, (b) the drop-off height inreases, () the vehile speed inreases, and (d) the lane width dereases. 4. The severity (yaw veloity, lateral enroahment, et.) of a srubbing reentry maneuver inreases as the drop-off shape approahes a full vertial edge and as the drop-off height and vehile speed inrease (see Table 1 and Figure 5). 5. A 5-in. drop-off height is a pratial maximum to prevent hazardous underarriage ontat on most vehiles.

46 TRB STATE OF THE ART REPORT 6 -....r::. - :x: 0 3 2 a. 0 ' Ci Beveled Edge 45-60 Tolerable 0 30 40 50 60 70 3 b. Rounded o l or Tapered Edge o.--1.5" Radius l,._._,.. Tolerable 0 30,..--40-50-'--60--'--'70-3.::: Ol 2.. :x: 0 Vertial ' ntolerable a. 0 Edge Ci 0 30 40 60 70 FGURE 8 Suggested guidelines for determining tolerable pavement/shoulder drop-off heights. Using these general onlusions and a safety-onservative interpretation of the fairly sparse results of the available studies, the data shown in Figure 8 sggest a provisional guideline for determining if existing drop-offs are tolerable on RRR andidate highways. As an be observed in Figure 8, the suggested tolerable drop-off height dereases with speed as the drop-off shape approahes a full vertial edge. The shaded band on eah graph allows for (a) some disretion beause of the unertainty of available data, and (b) the slight variane of ritiality assoiated with lane width whereby narrow lanes would have lower tolerable drop-off heights than wide lanes. The suggested guidelines are based on the studied dynami sensitivity of passenger ars and pikup truks of various sizes. Lower tolerable drop-off heights may be appropriate on roadways that arry signifiant proportions of heavy truks or motoryles. Using Figure 8 (or a similarly derived guideline), if an existing pavement/shoulder drop-off is found to be intolerable for prevailing highway speeds, then one of two alternatives would be reasonable to redue the hazard. First, material (preferably

PAVEMENT/SHOUWER DROP-OFFS 47 stabilized) an be added to raise the shoulder elevation to a tolerable level (preferably flush). Seond, the edge shape an be hanged to more losely approximate a 40 to 60 degree ontinuous taper by either adding an asphalt wedge or grinding the existing edge. Where tolerable pavement/ shoulder drop-offs are allowed to remain, some onsideration should also be given to the use of warning signs. Figure 8 also provides guidane when plaing a pavement overlay on RRR projets. t is desirable that suh an overlay should be flush with the shoulder, but if projet eonomis prohibit this ondition, the reated pavement/ shoulder drop-off height should be as low as possible and the edge shape should be as lose to the 45 to 60 degree taper as possible, all within tolerable limits. Where tolerable pavement/shoulder drop-offs are reated, some onsideration should be given to the use of warning signs. Most of the onlusions in this study also apply to the drop-offs sometimes found at the shoulder/roadside edge. However, beause of the lower probability of enroahment at the shoulder /roadside edge and a greater effetive reovery width ompared with the pavement/shoulder edge, the suggested guidelines for Figure 8 might be relaxed somewhat to allow higher tolerable drop-offs for this ondition, partiularly for the wider shoulder widths. REFERENCES 1. A Poliy on Geometri Design of Rural Highways. Amerian Assoiation of State Highway Offiials, Washington, D.C., 1954. 2. A Poliy on Geometri Design of Rural Highways. Amerian Assoiation of State Highway Offiials, Washington, D.C., 1%5. 3. D. L. vey and L.. Griffin. Driver/Vehile Reation to Road Surfae Disontinuities and Failures. 16th Congress of the nternational Federation of the Soieties of Automotive Engineers, Tokyo, Japan, May 1976. 4. R. H. Klein, W. A. Johnson, and H. T. Szostak. nfluene of Road Disturbanes on Vehile Handling. Report DOT-HS-802, 212. NHTSA, U.S. Department of Transportation, Feb. 1977. 5. J. L. Graham and J. C. Glennon. Work Zone Design Considerations for Truk Operations and Pavement/Shoulder Drop-Offs. Final Report. FHWA, U.S. Department of Transportation, Feb. 1984. 6. R. L. Stoughton, D. M. Parks, J. R. Stoker, and E. R Nordlin. Effets of Longitudinal Edge of Paved Surfae Drop-Off on Vehile Stability. n Transportation Researh Reord 703, TRB, National Researh Counil, Washington, D.C., pp. 24-30. 7. R. A. Zimmer and D. L. vey. Pavement Edges and Vehile Stability-A Basis for Maintenane Guidelines. Report 328-1. Texas Transportation nstitute, College Station, Sept. 1982. 8. R. A. Zimmer and D. L. vey. Pavement Edges and Vehiles Stability-A Basis for Maintenane Guidelines. n Transportation Researh Reord 946, TRB, National Researh Counil, Washington, D.C., 1983, pp. 48-56. 9. D. L. vey, W. A. Johnson, E. R Nordlin, and R. A. Zimmer. Chapter 4-Pavement Edges. State-of-the-Art Report: The nfluene of Roadway Surfae Disontinuities on Safety, TRB, National Researh Counil, Washington, D.C., 1984, pp. 11-16.