SERVICE PARTNER OFFSHORE, INDUSTRY & PROPERTY KTV Maintenance Services LTD Nigeria
Brief background KTV Maintenance Services LTD is an oil and gas servicing company incorporated in 2014 by the CAMA 1990 as a limited liability company. Our primary focus is to provide tank cleaning, industrial cleaning, engineering services and procurement services to major corporations, especially in the oil and gas sector. Our mission To be known and recognized as a profitable and unique Company, who recognized regional challenges, the harm it was doing to our society and turned it into opportunities by introducing modern up to date technology. Addressing our environment first, making it sustainable. We will strive at all time to add value by our quality on time products and services to our clients sustainable growth objectives. This will in general impact positively on the economy of the nation. Our vision We are committed to being a premier Oil and Gas servicing Company, known for ever pushing the boundaries with the introduction of new and up to date technology to West Africa, building a sustainable and profitable business through efficient application and management of our most valuable resources. Our core values We are guided by a passion for excellent quality and timely delivery of projects. Our team Our Team is our biggest asset. With an open and transparent system of operation, everyone in the team is highly motivated and we all burn with a passion for excellence, a timely / quality delivery approach to all projects we undertake. Our team of engineers and technical crew are all well trained and experienced, with up-to-date knowledge about developments and technology in their fields. ISO certified ISO 9001, ISO 14001 & OHSAS 18001 certified
KTV Group products/services Tank desludging /Cleaning/Oil Recovery Tank Cleaning and Inspection Robotic Cleaning Mud /crude skip Cleaning Water base Mud Cleaning Ventilation Cleaning Ship / Vessel Cleaning Services Maintenance agreement Industrial Cleaning Tank Profiling /Mapping Cold Tapping Tank And Confined Space Gas Monitoring Tank And Confined Space Dangerous Gas Management (Gas Blanketing) Tank And Confined Space Lighting Site Nitrogen Generation /Supply. Project Development and Administration Pipe Cleaning and Inspection Pipeline Flushing Pipeline External and Internal Inspection Pigging services Surface Protection/Treatment Services Anti Corrosion Surface treatment Procurement
TANK CLEANING SPECIALIST - KTV EDGE SERVICES: We are specialist in tank cleaning! Our automated tank cleaning system desludge, recovers oil, and clean tanks in a single closed looped system in the safest and most environmentally friendly way available and possible. Whether your Tank/Vessel stores refined crude product (Heavy Fuel Oil) and (Heavy Gas Oil) or the harsh and difficult- to- handle Bottom Sludge sediment, SlOP OIL; our unique system ( BLABO-MoCLEAN-SLOPO) technology from our partner (oreco),will from start to finish deliver quality cleaning of your tanks at a cost effective and safest possible manner. Oreco Blabo system The patented BLABO system is an automated, portable and modular NO ENTRY cleaning system for oil tanks. The system is designed for large volume tanks and oil tanks that are difficult to clean. The BLABO system can be adapted to your specific needs whether you need an effective tank cleaner or whether you also need sludge separation and oil recovery in one integrated process. BLABO is suited for floating or fixed-roof tanks used for storage or wash/processing purposes. We effectively clean large tanks with complex internal configurations that ordinarily are difficult to clean using regular cleaning methods. KTV NIGERIA tank cleaning and oil recovery system is a compact package comprising of high tech Robotic Remote control units (SLUDGE PUMPING), Acoustic Beam based mapping/contour calculating system and a dynamic explosive and hazardous gas management system-(nitrogen), an on - site nitrogen generator system for hazardous gas trapping or blanketing. We are equipped and experienced in cleaning any size and capacity of tanks, vessels; all types of tanks (fixed and floating roof) with complex internal configurations, whether on shore or off shore. With our package, it is easier, faster and safer for you to carry out your oil tank, vessel, pontoon, lagoon, fpso cleaning and oil recovery processes. Our personnel are highly trained, experienced and seasoned specialist in automated/ robotic tank cleaning. They are also experts in confined space operations and safety. The KTV Group Nigeria has a team with years of experience working with tank installations offshore, ships and rigs and onshore facilities like tank farms. Our cleaning/spraying robots carry out No Entry cleaning on small tanks while large tanks are cleaned using the Oreco BLABO System. We have extensive experience in cleaning large-volume crude tanks, crude product tanks, ships, lagoons, pontoons, fpso, skips etc. Our tank profiling equipment, estimates the precise quantity and volume of sludge in the tank and provide sufficient information about the cleaning operation ahead of start off. Our BlueTag QA system allows us to cooperate with customers to find the best options where environmental factors, cost, safety and quality are concerned.
KTV Group Nigeria Edge services X Our Edge services are uniquely cut-out and specialized tank cleaning related services that we have developed in collaboration with our world class technical partners to a stand-alone turn- key solutions in automated and safe tank cleaning support operation using the state- of- the- art technology based approach. They include: Tank mapping/profiling, Tank and confined space gas monitoring, Tank and confined space dangerous gas management (gas blanketing), On Site Nitrogen Generation/Supply. Tank mapping/profiling KTV Group Nigeria applies the T- type Sludge Mapping system to profile any kind of tank, pontoon and pits as well as vessels. The system is dynamic, safe and easy to operate. The patented T-Type Acoustic Inspection System measures the volume and topology of sludge sediments in the bottom of liquid storage tanks (e.g. crude oil). The system includes an ATEX certified tool that is inserted into the tank through a suitable access hole in the roof until fully submerged in the liquid. The end of the tool has an angled phased array that produces acoustic beams to scan a sector of the tank floor and wall. The PC based data acquisition produces a 3D display of the sediment layer and calculates the volume of sediment using the known geometry of the tank. Sector data from multiple entry points can be combined to give 100% coverage of the tank floor. On smaller tanks (<40m diameter) the entire tank bottom can be scanned from a single position. But on larger tanks (40m < 120m diameter) the scans from several entries are merged to give a composite image of the distribution and a sludge volume of the entire tank. With our Edge, there is no more the high risk manual contour or mapping system it is extremely safe and scientific, giving you the clear picture of the content of your tank so that you can make the right estimations and costing. We can render this service as part of the complete Tank cleaning package and also as independent services. Tank and confined space gas monitoring We have trained and certified Safety and Fire Watch personnel in our confined space operations. We also deploy AQ MONITOR in a non - stop gas monitoring procedure. With AQ MONITOR, personnel safety concerns are guaranteed. Personnel working in monitored environments can feel 100 % safe when this system is in use. Individualized monitors are unnecessary. The system also measures gases from solvents and flame cutters. Costs are reduced. Complete measurement data history is available for all hours and days. The sensors can be adapted to the customer s needs. All measurements can be are available in real-time, online. Tank and confined space dangerous gas management (gas blanketing) Degassing a tank to a safe working level, where the LEL and the percentage of O2 content is acceptable and habitable for a safe confined space work permit can take a reasonable part of the tank cleaning project schedule in terms of time, we avoid that completely by adopting the Gas blanketing system. The system involves trapping or blanketing the entire tank with an inert gas, Nitrogen from the beginning to the end of the project. Simply put, we can move in and start de- sludging your tank the moment you blind the tank and invite us in. The best part of our Gas blanketing system is that we generate the gas on the site using our NitroGEN system. It is cheap, safe, time saving, environmentally friendly, and simple to handle. When we take up your project, we adopt this as part of our complete tank cleaning package. We can also render this unique service as independent services. Whichever way you bring us in, we deliver quality service on time and help you save your overall project time and cost in a very safe and efficient way. On site Nitrogen generation /supply Nitrogen is highly useful in the oil and gas industry because of its properties: its non reactive, odourless, non polluting etc. It s inert nature makes it highly needed in the oil and gas industries and other atmosphere where inert conditions are desirable especially in tank blanketing. Producing your own Nitrogen is easier and cheaper than other inert gasses. Where ever you need nitrogen, we can quickly deploy our on-site generator to produce just the quantity you want. Nitrogen is cheap and very safe. Benefits of on-site nitrogen generation Flexible You produce the gas when and where you need it You only produce the gas you need On-site and mobile solutions Cost-effective No excess gas is produced Low installation and running costs Only electricity is needed to run the generators Minimum maintenance No loss of production time due to running out of gas Increased safety No safety risks of handling of high pressure cylinders No large quantities of cryogenic liquefied gas Gas sensors and PLC based warning features Built to comply with the highest industry standards Easy operation Fully-automated generator Minimum maintenance Easy installation and operation Plug n play and always on demand 24/7 High quality Only quality components are used Durable and reliable generators We adopt NitroGen as part of our complete tank cleaning package as well as a separate independent service. KTV pipeline services Our Pipeline services covering both offshore and onshore include: Pipe Cleaning and Inspection Pipeline Flushing/Testing Pipeline External and Internal Inspection Pigging services Surface Protection/Treatment Services Anti Corrosion/Rust Removal Surface treatment. The KTV Group has the technology and equipment available to deal with all pipe dimensions. We do cleaning, surface treatment, inspections / testing and pipe lining/renewal. The KTV Group owns equipment to inspect any kind of pipe; we also have equipment to find/locate pipes hidden underground. Under our pipeline inspection and testing, we employ different NDT methodologies to carry out leak, pressure test. We are experts in nano coating, corrosion protection, Dry ice blasting, Vacuum blasting, Corrosion removal, Spray-painting, High pressure cleaning (up to 200-3000 bar),hydrostatic, and NDT. Our pipeline services use methods with unique properties, like eco-friendly rust removal pastes in our rust removing services, automated cleaning robots and nanocoating. Our pipeline inspection services also offers: General inspections Accurate rupture location in pipes. Video documentation (recordings),up to 66m of a 5inches pipe Our robots can operate above and under water to perform tasks like inspections, cleaning and NDT control. ROBOTS & ROBOTICS IN KTV TANKS AND PIPELINE SERVICES The future of tank cleaning and pipeline services is devices (robots) doing it rather than humans doing it. At KTV, we are already ahead on this. We employ robots in our pipeline and tank cleaning services. In collaboration with our partners, we have worked actively to incorporate new technologies into our strategic services delivery processes. Robots and robotics are essential element of our development. We aim at adopting robots in most of what we do in the years to come. We have robots that can climb steel structures and perform cleaning, flushing, inspection and surface treatment operations We apply robotic in our cleaning and surface treatment jobs. Our goal is to allow an operator to run his robots from a control rooms and eliminate demanding EHS operations. Our BlueTag quality assurance system logs in all documentation, images and videos and the operations can be monitored in real-time on a web-based platform. Some of the robots adopted in our services are built in ATEX versions enabling them to operate under water. Cleaning robots can perform tasks like washing down steel structures without the use of scaffolds or lifts. The robot is able to climb steel structures using magnets and run at high-pressure (up to 3000 bar). It can be used on vertical and horizontal surfaces. The robot is the result of many years of R&D and is especially suited for cleaning tanks, ships and rigs. The robot is also used to remove surface coatings. The robot is remote-controlled so tanks are cleaned from the outside, so-called No Entry systems. We also employ robotic mechanism in our pipeline services The KTV Group is also working to improve the robot to operate under varied conditions using the same principles. Advantages of Robots Robots can be controlled remotely (NO ENTRY SYSTEM) Doing the job with much apparatus Project time reduction by up to 35% In tank cleaning jobs,15-20% of water is saved In tank and pipe testing and inspection, NDT Measurements can be done while washing. Can carry 100kg, and provide up to 3000 bar pressure Can be constructed for ATEX zones 1 and 2
Partnership KTV Maintenance Services LTD has developed and maintained a reliable and strong partnership with a large network of international and reputable firm with wealth of experience and technical capability in the area of our services and products ; KTV Group (Norway) Sludge Pumping ( New Zealand ), Ocean Scan(UK) Verti Drive (Netherland) Oreco (Denmark)
X KTV COMMITMENT TO QHSE Quality, health, safety and environment are integral parts of all KTV Maintenance Services activities. We continually strive to create a safe and efficient workplace where there are no accidents, injuries or losses. QUALITY In KTV We provide employees with the necessary resources, equipment and training to deliver according to their designated responsibilities. We establish work processes, goals and performance indicators to control, measure and improve work performance, risk management and emergency preparedness. HEALTH At KTV we strive to develop a work environment which provides job satisfaction and good health conditions. We ensure that our workforce is fit for duty through the hiring process and during return- to-work after absence. We aim for a safe and inspiring working environment characterized by mutual respect and co-operation.we monitor our people s health in job- related risks. SAFETY In KTV, our employees and everyone who works with us must demonstrate a healthy and safe behavior. We take responsibility for our own and others safety through proper planning and implementation, and by taking the time to carry out the necessary inspections and maintenance. ENVIRONMENT At KTV International, we are working actively to achieve our goal of preventing accidental discharges and emissions. We apply efficient technologies to reduce the potential negative environmental impact of existing operations.
KTV quality, ERP & project management system (BlueTag) BlueTag is an internationally recognized cloud-solution which provides open information about all our areas of responsibilities for all our projects. The system provides an overview of economic factors and it measures and documents QA and HSE from production until delivery to our customers. BlueTag reduces costs related to administration and accounting and sends immediate alerts about economic and project deviations. BlueTag is used throughout the KTV Group all the way to the top. BlueTag meets the certification requirements in ISO 9001, ISO 14001 and OHSAS 18001.
All KTV Group employees live according to the saying The YES people. We are and will be forthcoming in all situations. We have the unique ability that we don t see problems. We only see challenges, and we love challenges. We are The YES people. KTV Group Nigeria 25b Akwuzu Street Off Providence street, Lekki Phase 1 Phone: +234(1) 2772332 Email : post@ktvgroupnigeria.com Web: www.ktvgroupnigeria.com Facebook: www.facebook.com/ktvgroup