HARBOUR SPECIAL STEEL WIRE ROPES

HARBOUR SPECIAL STEEL WIRE ROPES

TEUFELBERGER SEIL GES.M.B.H. 220 YEARS OF SUCCESS SPORTING ROPES SAFETY & RESCUE TREECARE ROPEWAY ROPES CRANE ROPES PAPER CARRIER ROPES COMMERCIAL MARINE INDUSTRIAL FIBER ROPES COMPOSITE FIBER ROPE WIRE ROPE ROPE & SAFETY FIBERS + PLASTICS STRAPPING TEUFELBERGER group three divisions THERMOPLASTIC LEIGHTWEIGHT SOLUTIONS BALER TWINE 1790 1901 1931 1961 1965 1986 1998 2001 2007 2012 Establishment of a ropery in Wimsbach Martin Teufelberger relocates his hemp ropery to Wels, Vogelweiderstrasse Production of the first steel rope Shift from the use of natural to synthetic fibers Production of the first plastic strapping A second site in Wels, Boehmerwaldstrasse, goes on line Opening of the rope factory in Veseli, Czech Republic. Sewing up of ropes and harnesses Acquisition of the St. Aegyd factory Production of ropeway ropes of steel for the whole world Acquisition of New England Ropes in Fall River, USA. Production of fiber ropes Start of the Composite Technology Center 5 LOCATIONS TEUFELBERGER Ges.m.b.H. Wels headquarters, Austria strapping, baler twines, fiber ropes TEUFELBERGER Seil Ges.m.b.H. Wels Wire Rope, Austria wire ropes TEUFELBERGER Seil Ges.m.b.H. St. Aegyd Wire Rope, Austria wire ropes TEUFELBERGER spol s.r.o. Veseli, Czech Republic fiber ropes TEUFELBERGER Fiber Rope Corp. Fall River, USA fiber ropes

CONTENT About TEUFELBERGER 4 High-Performance steel wire ropes 6 Applications: Ropes for Harbour Mobile Cranes 6 Ropes for Ship to Shore Cranes 7 Ropes for Port Cranes 8 Rotation resistant ropes 10 EVOLUTION EVOLUTION TK16 10 Non-rotation-resistant ropes 12 EVOLUTION QS 816 V(G) 12 EVOLUTION EVOLUTION Q8 14 PERFECTION Q 810 V 15 Information 16 Wire rope end connections 16 Discard criteria 17 Your Benefit with Teufelberger 20 WARNING Using these products may prove hazardous. Therefore, never use our products for purposes other than those they were designed for. Customers must ensure that all persons using these products are familiar with their correct use and the related necessary safety precautions. Please bear in mind that any of these products may inflict harm when used incorrectly or subjected to excessive loads. TEUFELBERGER and 拖飞宝, PLASTFILL and SUPERFILL are internationally registered trademarks of TEUFELBERGER Group. Subject to technical modifications, typesetting and printing errors. 3

TEUFELBERGER SEIL GES.M.B.H. WE OFFER MORE In manufacturing, research & development, and marketing & sales, we at TEUFEL BERGER Seil Ges.m.b.H. focus exclusively on high quality special purpose steel wire ropes. Breakthrough technologies and top quality products are the base of our success. TEUFELBERGER SERVICE QUALITY & EXPERTISE RESEARCH & DEVELOPMENT Expert advice TEUFELBERGER s network of experts provides competent support close to you. This allows us to find the best possible solution for your needs. 24 hour hotline: +43 (0) 7242 615 388 Customized solutions and products Joint development efforts with crane and equipment manufacturers and close cooperation with our suppliers ensure that our products satisfy all your requirements. Working together with you, the team from TEUFELBERGER will determine the best solution. Top quality TEUFELBERGER processes only high quality raw materials in its cutting edge manufacturing facilities. The comprehensive quality testing of primary materials and final products as well as the certification to ISO 9001 guarantee the consistent high quality of our steel wire ropes. Competence Our special ropes are designed for fulfilling the requirements of your application. Worldwide reference projects are a testament to the high quality of our work. We provide test certificates to ABS, DNV, BV, RINA, GL, LR, RS, NKK, CCS depending on your needs. Innovative products As customer requirements change, our products must satisfy new, higher demands. Our R & D department provides innovation and permanent product improvement in terms of safety, reliability, and durability. Successful partnerships Intensive partnerships with a sizable number of key users in the sparepart market are clear examples of our focus on our customers needs. Also, the long standing cooperation with universities and research institutions ensure the lively exchange of ideas toward the development of new and existing products. PLASTFILL INSERT The lubricated steel core is covered in a tight synthetic coat. This provides the following advantages: Long service life due to the permanent lubrication and the reduction of friction between the rope s core and its outer strands Resistance against crushing and lateral pressures as well as to environmental influences and the ingress of dirt Higher breaking forces due to reduced surface pressures in the rope Reduced internal abrasion by exact strand position with consistent gaps SUPERFILL COMPACTION TECHNOLOGY Each rope strand is compacted by a special process in order to significantly improve the rope s properties: Up to 30% greater breaking forces than in non compacted ropes Prolonged service life due to lower specific loading Less abrasion on the rope and on reels and drums due to the rope s smooth surface Resistance against crushing in multilayer operations GALVANIZED WIRES Our steel wires are galvanized before they are drawn in order to achieve high wire precision. This ensures optimal stability and service life. In combination with the PLASTFILL technology, this galvanization ensures exceptional corrosion resistance. 4

OUR TECHNOLOGIES. YOUR BENEFIT SUPERFILL PLASTFILL GALVANIZED WIRES FLEXIBLE QUALITY BREAKING FORCE LIFE TIME PERFECT SPOOLING SAFE USE-RELIABLE ROTATION RESISTANCE

HIGH-PERFORMANCE STEEL WIRE ROPES ROPES FOR HARBOUR MOBILE CRANES Worldwide handling of goods is continually increasing every year. Herefore the harbours operate on the boarder to their capacity limit although already working day and night. In order to make profitable use of these devices: Safety and reliability are crucial for ropes used on harbour mobile cranes. ROPES APPLICATIONS QS816V (G) Extreme resistant 8-strand ordinary lay or lang s lay rope with PLASTFILL insert, suited as hoisting and closing rope. Long service life due to PLASTFILL insert and the reduced rope abrasion, resulting from the smooth rope surface Resistance against corrosion due to galvanized wires and the permanent lubrication provided by PLASTFILL insert Reliability and safety in operation as a result of the highest breaking forces, especially provided by complete SUPERFILL compaction technology throughout the whole cross section Resistance against shock loads due to the radial-elastic structured rope and PLASTFILL insert Optimal spooling characteristics due to high resistance against radial deformations Reduced maintenance effort due to intensive lubrication in each production step OEM approved for ages EVOLUTION Q8 Flexible 8-strand rope for long service life, suited as hoisting and closing rope. Longer service life for best profitability due to excellent flexural fatigue properties Resistance against corrosion due to galvanized wires in combination with PLASTFILL insert High flexibility due to its innovative rope construction Trouble-free operation due to outstanding absorption of dynamic forces such as shock-loads and vibrations OEM approved for ages The colored squares preceding the rope s designation refer to the illustration. Harbour Mobile Cranes Other constructions on request. 6

ROPES FOR SHIP TO SHORE CRANES HIGH-PERFORMANCE STEEL WIRE ROPES The quick loading and unloading of ships is a requirement for reducing needless costs and for profitable operation. The use of high-performance steel wire ropes significantly contributes to the high reliability of ship to shore cranes: 24 hours a day, 365 days a year. ROPES APPLICATIONS QS816V (G) Extreme resistant 8-strand ordinary lay or lang s lay rope with PLASTFILL insert, suited as hoisting rope, as well as boom hoist rope and trolley rope. Significant cost reduction due to reduced rope abrasion and increased service life Resistant against external influences as fleet angles and used sheaves due to the full compacted rope construction Longer service life and less (fatigue) wear of sheaves due to the smooth rope surface Highest resistance against shock-load due to PLASTFILL insert Outstanding life-time performance on high-speed applications Reliability and safety in operation due to highest breaking forces achieved by complete SUPERFILL compaction technology throughout the whole cross section Reduced maintenance effort due to intensive lubrication in each production step Simple handling and best spooling characteristics on the drum OEM approved for ages Q810V Flexible 8-strand ordinary lay rope with PLASTFILL insert suited as hoisting rope. Very flexible and robust against shock loads due to its special rope design with the 4-strand core High resistance against corrosion due to galvanized wires and the permanent lubrication provided by PLASTFILL insert OEM approved for ages EVOLUTION Q8 High performance 8-strand ordinary lay rope with longest service life, suited as hoisting and trolley rope. Best profitability due to its specially designed rope structure for highest bending cycles High breaking forces due to its SUPERFILL compacted outer strands Resistance against corrosion due to galvanized wires and the permanent lubrication provided by PLASTFILL insert Reduced maintenance effort due to intensive lubrication in each production step OEM approved for ages The colored squares preceding the rope s designation refer to the illustration. Ship to Shore Cranes Other constructions on request. 7

HIGH-PERFORMANCE STEEL WIRE ROPES ROPES FOR PORT CRANES Different harbour applications such as Straddle-carriers, RTG s or RMG s have one thing in common: a non-scheduled down-time of a crane may cause high costs and loss. Backup cranes are rarely if ever available. A steel wire rope requires high service life reserves until the next planned crane inspection. TEUFELBERGER has specialized in these requirements. ROPES APPLICATIONS EVOLUTION Q8 High performance 8 strand ordinary lay rope with longest service life, suited as hoisting rope. Best profitability highest bending cycles on the market for RTG s, RMG s and Straddle Carriers Highly flexible rope construction which also provides sufficient life time results for a small d/d ratio High breaking forces due to SUPERFILL compaction technology Resistance against corrosion due to galvanized wires and the permanent lubrication provided by PLASTFILL insert Reduced maintenance effort due to intensive lubrication in each production step OEM approved for ages Flexible 8 strand ordinary lay rope with PLASTFILL insert suited as hoisting rope for special complex reeving systems. Resistant against external influences like torsion, fleet angles and small d/d ratios Longer service life for selected complex reeving systems Very flexible and robust against shock loads due to its special rope design with the 4 strand core High resistance against corrosion due to galvanized wires and the permanent lubrication provided by PLASTFILL insert OEM approved for ages The colored squares preceding the rope s designation refer to the illustration. Van Carrier, RTG and RMG Q810V Other constructions on request. 8

ROTATION RESISTANT EVOLUTION EVOLUTION TK16 Revolutionary design, high quality materials, and perfectly harmonized production processes EVOLUTION TK16 combines all the characteristics needed for your application: Extremely resistant and best flexibility! SPECIFICATIONS Ordinary lay or lang s lay, right or left lay 8 30mm: 16 x K6 EPIWRC (K), RCN 23 1 32 42mm: 16 x K7 EPIWRC (K), RCN 23 2 MULTILAYER SPOOLING SUPERFILL PLASTFILL TECHNICAL DATA 10 Nominal Ø Weight Minimum breaking force at rope grade 1770 N 1960 N 2160 N [mm] [inch] [kg/m] [kn] [kn] [kn] 8 5/16 0,34 54 59 64 9 0,41 67 74 78 10 0,50 82 91 98 11 0,61 100 111 118 12 0,74 120 133 144 13 0,86 141 156 170 14 9/16 1,01 163 181 197 15 1,16 194 215 231 16 5/8 1,32 221 244 263 17 1,50 241 267 290 18 1,64 279 309 333 19 3/4 1,85 312 345 371 20 2,08 338 374 401 21 2,26 373 413 444 22 7/8 2,51 408 452 487 24 2,94 483 535 580 25 1 3,15 537 595 639 26 3,49 567 627 675 27 3,74 609 674 725 28 4,05 655 725 780 28,57 1 1/8 4,14 668 744 814 29 4,27 701 777 835 30 4,62 749 830 893 32 1 1/4 5,24 853 944 1.016 34 5,90 958 1.061 1.141 36 6,65 1.072 1.187 1.277 38 1 1/2 7,35 1.237 1.369 1.472 40 8,13 1.317 1.458 1.568 42 8,97 1.452 1.608 1.729 Other rope diameters are available on request.

NON-ROTATION RESISTANT EVOLUTION QS 816 V(G) Extreme resistance to negative external influences distinguishes this rope from others. SUPERFILL compaction technology developed by TEUFELBERGER provides high breaking forces and highest safety in use. Compaction in the core and a PLASTFILL insert result into stability against lateral pressure. SPECIFICATIONS Ordinary lay, right or left lay 10 42mm: 8 x K26WS EPIWRC (K), RCN 09 44 50mm: 8 x K31WS EPIWRC (K), RCN 11 50,80 70mm: 8 x K42WS EPIWRC (K), RCN >13 Use without rope swivel MULTILAYER SPOOLING SUPERFILL PLASTFILL TECHNICAL DATA Nominal Ø Weight Minimum breaking force at rope grade 1770 N 1960 N 2160 N [mm] [inch] [kg/m] [kn] [kn] [kn] 10 0,46 81 89 98 11 7/16 0,55 97 107 118 12 0,69 117 129 143 13 0,81 141 156 172 14 9/16 0,93 162 179 198 15 1,06 185 205 226 16 5/8 1,20 210 232 256 17 1,35 235 261 287 18 1,55 263 291 321 19 3/4 1,71 302 335 369 20 1,89 330 365 402 21 2,15 374 414 457 22 7/8 2,34 408 451 497 23 2,54 445 492 543 24 2,75 467 517 570 25 1 2,97 518 574 633 26 3,19 555 615 678 27 3,51 595 659 727 28 3,76 656 726 800 28,57 1 1/8 4,04 672 745 820 29 3,98 694 768 847 30 4,37 764 846 897 32 1 1/4 4,90 864 957 1.072 34 5,59 945 1.046 1153 36 6,36 1.071 1.186 1284 38 1 1/2 7,03 1.222 1.354 1431 40 7,81 1.342 1.486 1545 Other rope diameters are available on request. 12

NON-ROTATION RESISTANT EVOLUTION Nominal Ø Weight Minimum breaking force at rope grade 1770 N 1960 N 2160 N [mm] [inch] [kg/m] [kn] [kn] [kn] 42 8,60 1.482 1.641 1736 44 9,27 1.596 1.768 on request 46 10,30 1.760 1.949 on request 48 10,78 1.848 2.050 on request 50 11,60 2016 2232 on request 52 12,50 2180 2414 on request 54 13,91 2.287 2.532 on request 56 14,50 2529 2850 on request 58 15,60 2712 3004 on request 60 16,70 2903 3214 on request 62 17,80 3099 3432 on request 64 19,74 3.303 3.657 on request 66 20,63 3.495 3.870 on request 68 21,40 3728 4128 on request 70 22,70 3951 4375 on request Other rope diameters are available on request.

NON-ROTATION RESISTANT EVOLUTION EVOLUTION Q8 Endurance is everything. EVOLUTION Q8 the high-performance hoisting rope for harbour mobile cranes impresses with its exceptional long service life and high breaking strength due to its innovative SUPERFILL compaction. EVOLUTION Q8 lasts much longer! SPECIFICATIONS Ordinary lay, right or left lay 12 50mm: 8 x K25F EPIWRC (K), RCN 06 52 54mm: 8 x K35F EPIWRC (K), RCN 10 Use without rope swivel MULTILAYER SPOOLING SUPERFILL PLASTFILL TECHNICAL DATA Nominal Ø Weight Minimum breaking force [kn] 1770 N 1960 N [mm] [inch] [kg/m] [kn] [kn] 12 9/16 0,64 110 122 14 5/8 0,85 150 166 16 1,13 196 217 18 1,40 247 274 20 7/8 1,78 306 339 22 2,11 370 410 24 1 2,49 441 502 25 2,74 478 529 26 2,94 517 572 28 3,51 600 664 29 3,72 643 712 30 1 1/4 3,94 688 762 32 4,65 783 867 34 5,24 882 977 36 1 1/2 6,02 999 1.097 38 6,69 1104 1223 40 7,41 1223 1355 42 8,17 1349 1494 44 9,00 1.480 1.639 46 9,80 1618 1792 48 10,55 1.762 1.951 50 11,44 1.912 2.117 52 54 13,41 2.230 2.469 Other rope diameters are available on request. 14

NON-ROTATION RESISTANT PERFECTION Q 810 V Optimizes the absorption of shock loads, knocks and vibrations due to its especially developed rope construction with the 4-strand core. PLASTFILL insert provides permanent lubrication of the steel core and results into extreme long service life. SPECIFICATIONS Ordinary lay, right or left lay 12 32mm: 8 x K26WS EPIWRC (K), RCN 09 Use without rope swivel MULTILAYER SPOOLING SUPERFILL PLASTFILL TECHNICAL DATA Nominal Ø Weight Minimum breaking force at rope grade 1770 N 1960 N [mm] [inch] [kg/m] [kn] [kn] 12 0,62 105 116 13 0,73 123 136 14 9/16 0,82 140 155 16 5/8 1,09 188 208 18 1,35 230 253 20 1,68 281 311 22 7/8 2,00 349 386 24 2,41 413 457 26 2,82 483 535 28 3,28 569 630 30 3,67 628 695 32 1 1/4 4,39 729 807 Other rope diameters are available on request. 15

WIRE ROPE END CONNECTIONS WIRE LOCK ACCORDING TO EN 13411 MECHANICAL SPLICE ACCORDING TO EN 13411 FURTHER END CONNECTIONS TEUFELBERGER Pull Eye TEUFELBERGER Tailropes on request. 16 Further connections available on request.

DISCARD CRITERIA DISCARD CRITERIA OF TEUFELBERGER SPECIAL STEEL WIRE ROPES The discard criteria for TEUFELBERGER special steel wire ropes are defined according to: ISO 4309 API 2D FIFTH EDITION APPLICATION HANDBOOK HIGH PERFORMANCE OFFSHORE ROPES This includes: reduction of rope diameter, corrosion and wire breaks. For assessing the discard condition based on wire breaks, the rope category number (RCN) is used. For TEUFELBERGER special steel wire ropes, this number is listed in the following tables. For further details regarding the discard criteria for wire ropes to ISO 4309 or API 2D FIFTH EDITION, see the Application Handbook High Performance Offshore Ropes at www.teufelberger.com ROTATION RESISTANT ROPES Type of design Diameter range [mm] RCN* n** EVOLUTION EVOLUTION TK16 9 30 23 1 96 32 42 23 2 112 NON-ROTATION-RESISTANT ROPES Type of design Diameter range [mm] RCN* n** EVOLUTION QS 816 V(G) 10 42 9 208 44 50 11 248 52 70 >13 336 EVOLUTION EVOLUTION Q8 12 50 6 152 52 54 10 224 PERFECTION Q 810 V 12 32 9 208 * RCN = Rope Category Number **n = Number of outer strands and total number of load bearing wires in the outer layer of strands in the rope 17

notes

YOUR BENEFIT WITH TEUFELBERGER: EXPERTISE Our special steel wire ropes are designed for fulfilling the requirements of your application in an optimal way. HIGHEST QUALITY Only high-strength material and state-of-the-art production processes are used for our products. SERVICE AROUND THE CLOCK Our 24-hour hotline and top service team ensure that our experts are available within the shortest time possible wherever required. EXPERT CONSULTANCY TEUFELBERGER s network of consultants ensures that expert support is close to you. Our staff is specially trained for your application which translates into cooperative development of the most useful answer to any problems which may occur. DELIVERY RELIABILITY TEUFELBERGER s management of orders ensures optimal processing in production and logistics. RESEARCH AND DEVELOPMENT Our R&D department provides permanent product improvement in terms of safety, reliability and service life. 24-HOUR HOTLINE: +43 (0) 7242-615-388 Ausgabe 07/2014, Herausgeber: TEUFELBERGER Seil Ges.m.b.H., Böhmerwaldstraße 20, 4600 Wels, Austria Subject to technical modifications, typesetting and printing errors. TEUFELBERGER Seil Ges.m.b.H. Böhmerwaldstraße 20 4600 Wels, Austria T +43 7242 615-0 F +43 7242 60501 E wirerope@teufelberger.com www.teufelberger.com