Turbine Flowmeters for Liquid Applications

Turbine Flowmeters for Liquid Applications Description Flow Technology s FT Series turbine flowmeters utilize a proven flow measurement technology to provide exceptionally reliable digital outputs. Because of their versatility, these flowmeters are the solution for a wide variety of liquid flow sensing applications. FT Series turbine flowmeters, which range in size from 3/8 inch to 4 inches, offer a high turndown capability, repeatability of ±0.05% of reading, and excellent speed of response. The precision, axial-mounted rotor design of the standard turbine flowmeter allows it to operate effectively in flow rates from 0.03 to 1,500 GPM, with the linearity rated at ±0.5% of reading over the normal 10:1 turn-down range. All turbine flowmeters can achieve ±0.1% linearity over the full operating range with linearizing electronics. Typical operating pressures for the standard meters are 5,000 PSIG with custom configurations capable of 30,000 PSIG. A choice of construction materials can be specified for the turbine flowmeter s housing, rotor, bearings and shaft, including standard stainless steel, and exotic materials for specialized applications. Features Linearity < 0.10% with linearizing electronics High turn-down capability, up to 100:1. Excellent repeatability, less than +/- 0.05%. Typical response time 3-4mS Extensive primary standard NIST traceable calibration capability, offering a wide range of fluids, viscosities and flow rates. Accuracy less than +/-0.05% typical Standard materials of construction are 316 SS housing and 430F SS rotor. Additional materials available. Robust, compact design capably of compliance to severe shock and vibration requirements. Standard pressure capabilities up to 5000 PSIG. Extreme operating pressures available in custom packages. High shock designs available for applications with large hydraulic water hammer effects. Custom designs to meet the specific application are routine, not the exception. FT Series Meters Specifications Calibration accuracy Repeatability Linearity Response time Housing material Rotor material Temperature range Operating pressure Ball bearing material Journal bearing material Pick-off s Straight Run Recommended filtration ±0.05% of reading, traceable to NIST ±0.05% of reading ±0.10% with linearizing electronics 3-4mS typical 316 stainless steel, standard 430F stainless steel, standard -450 to 750 F, dependent on bearing and pick-off Up to 30,000PSIG, dependent on fitting 440C stainless steel Ceramic, tungsten carbide, graphite Modulated carrier and magnetic 10D upstream and 5D downstream minimum Ball bearings: 10 to 100 microns (less filtration with larger sizes) Journal bearings: 75 to 100 microns

Turbine Flow Meter Model Number Selection and Sizing Guidelines There are 4 major steps in defining a turbine flow meter; these are: Choosing the flow meter size Bearing selection Pick-off selection Calibration requirements These components are interrelated and should be considered as a system to obtain optimum meter performance. Additional options need to be selected that are related more to personal preference. These are end fitting type, materials of construction, and units of measure. Step 1: Meter size and flow range selection Detailed below are the considerations that should be taken into account when sizing a flow meter. Due to the laws of physics, for optimum results any flow meter (including turbine flow meters) should be operated as high up in their turndown range as possible. Clearly, there is a tradeoff between your allowable pressure drop and the size of meter that you can install into your process. In other words, at a given flow rate, a smaller meter will operate higher up in its flow rate range, but will generate a higher pressure drop. When selecting the size and flow range of the meter, bearing and pick-off selection must be considered. Ball bearings and RF pick-offs have the least amount of drag, thus provide the widest capable flow range. Journal bearings and magnetic pick-offs create more drag, there fore reducing the turndown capability of the flow meter. Where ever possible an RF pickoff is the ideal choice. Ideally, it is beneficial to stay within a 10:1 turndown range. However, the phenomenal repeatability and primary calibration accuracy s enable the Flow Technology turbine to provide outstanding performance over a 100:1 turndown. See page 4 for available flow ranges. Step 2: Pickoff Selection Reasons to choose a RF pickoff Use on FT-24 and smaller meters. Use when extended flow range is required. Use when real time temperature correction (UVC calibration) is required. Flow meter does not require recalibration when pick-off is changed. Must be used in conjunction with an amplifier to produce a square wave frequency output. Can not be used above an FT-40 size flow meter. Reasons to choose a Magnetic pickoff Use on FT-32 and larger meters. Use on cryogenic temperature applications. Use when a direct millivolt output is required. Flow meter should be recalibrated when pick-off is changed. Can be used on smaller flow meters with reduced flow range. 2 Pick-off Options Standard pick-offs have upper operating temperature of 350 F. High temperature pick-offs with a 750 F maximum are available. Most electronics are available in hazardous area rated enclosures. If system certification is required, pick-offs are available with various ratings. Pick-offs are available with built in RTD s when real time temperature correction is required and a UVC calibration is performed on the flow meter. These pick-offs are normally used in conjunction with the Linear Link TCI electronics. Amplified pick-offs are available that house circuitry in the pick-off body to provide a high level 0 5 volt square wave pulse output. DC power is required. See page 6 for pick-off selection options. MS connector Pick-off Mounting Configuration Pick-offs have two, three or four pin MS connectors. Connection to the pick-off is via a mating MS connector with soldered connections and loose wire. Typical installation is on test stands or on board applications. A junction box or conduit can not be attached to this pick-off style. This pick-off is used on flow meters that do not have 1 MNPT nipples welded to the meter body surrounding the pick-off. Flow meters with threaded end connections typically do not have the 1 nipple. Flying leads with threaded connection Pick-offs have flying leads extending from the potted pick-off body. Mechanical connection to the pick-off is via a ½ MNPT thread integral to the top of the pick-off body or the 1 MNPT thread of the flow meter nipple. This pick-of style is required when a junction box and rigid or flexible conduit is to be mounted directly to the pick-off body. Typical installation is a more industrial environment. This threaded body pick-off is used on flow meters that do not have 1 MNPT nipples welded to the meter body surrounding the pick-off. A flying lead pick-off with smooth body are used on flow meters that do have the 1 MNPT nipple. Flow meters with threaded end connections typically do not have the 1 nipple. Flow meters with flanged end connections typically do have the 1 nipple.

Step 3: Bearing Selection Step 4: Calibration Selection Bearings are available in two styles, Ball and Journal Sleeve. Ball bearings are manufactured from 440C SS and is the typical choice for lubricating applications. Journal Sleeve bearings are available in three different material selections. (Note: The Journal Ceramic bearing is the typical bearing of choice for non-lubricating appli cations.) See page 5 for bearing selection options. Ball bearings (model # code A ) Bearing option to measure lubricating fluids. Low frictional drag provides the widest possible flow range. Ball bearing set can be replaced in the field. 10 to 50 micron filtration required, dependent on meter size. Operating temperature range of -450 to 300 F. 440C stainless steel materials of construction. Provides exceptional life and rugged construction in clean lubricating applications. Journal Carbide bearings (model # code D ) Bearing option to measure low or non-lubricating fluids. Hard bearing material provides long life and rugged construction. Less turn down capability than the ball bearing. (valid for all journal bearing options) Field replacement of bearing not recommended. (valid for all journal bearing options) 75 to 100 micron filtration required. (valid for all journal bearing options) Operating temperature range of -100 to 1200 F. Tungsten Carbide materials of construction. Hard bearing material provides long life and rugged con struction. Journal Graphite bearings (model # code E ) Bearing option for corrosive applications. Operating temperature range of -100 to 550 F. Bearing option to measure low or non-lubricating fluids. Materials of construction are epoxy impregnated Carbon Graphite bearing with 316 SS shaft. Lubricating property of the graphite allows this bearing to run smoother than the other two journal options, however life of the bearing will be slightly reduced. Not recommended for use above FT-32 meter size. Flow Technology has one of the world s largest liquid and gas primary calibration facilities. The ability to accurately calibrate a flow meter with trace ability to international standards is one of the fundamental requirements in any flow metering application. Flow Technology offers a range of water, solvent, oil, and oil blend calibrations. A 10 data point calibration is offered as standard, 20 and 30 point calibrations are offered as options. A higher number of data points will define the calibration curve in more detail. If linearizing electronics will be used a mini mum of a 20 point calibration is recommended. Viscosity does shift the flow meter calibration curve and should be compensated for. Application will be at relatively constant temperature and viscosity For optimum performance your flow meter should be calibrated close to its operating viscosity. Water at 1 cst and solvent at 1.2 cst viscosity is standard, a specific calibration to simulate the operating viscosity can be specified as an option. Application will cover a range of operating temperature and viscosity If the fluid viscosity or density is changing due to temperature variation, a Universal Viscosity Calibration (UVC) should be used to perform real time temperature correction. The viscosity range for the calibration is determined by the minimum fluid viscosity at the maximum operating temperature and the maximum fluid viscosity at the minimum operating temperature. See page 5 for calibration options. Journal Ceramic bearings (model # code G ) Typical bearing option to measure low or non-lubricating fluids. Operating temperature range of -100 to 800 F. Typical bearing option for more corrosive applications. AL2O3 (99.5%) Ceramic materials of construction. Ceramic material is impervious to most fluids, resists film build up on bearing surface, long life, not as robust as tungsten carbide material. Not recommended for use in water above 180 F. 3

FT Meter Sizing and End Fittings Extended Flow Range Series / End Fitting Nominal Inches ID 10:1 Standard Range Ball Bearing / RF Pickoff Ball Bearing Mag Pickoff Journal Bearing / RF Pickoff Journal Bearing / Mag Pickoff Max K Factor Maximum Frequency Approx. Min GPM Max GPM Min GPM Min GPM Min GPM Min GPM GPM P/G Frequ. FT 4-6 3/8 0.30 0.25 2.5 0.03 0.10 0.10 0.12 3 48000 2000 FT 4-8 1/2 0.30 0.25 2.5 0.03 0.10 0.10 0.12 3 48000 2000 FT 6-8 1/2 0.37 0.50 5.0 0.05 0.12 0.15 0.20 5 25000 2100 FT 8-8 1/2 0.40 0.75 7.5 0.08 0.16 0.20 0.25 8 16000 2000 FT -08 1/2 0.44 1.00 10.0 0.10 0.20 0.25 0.30 10 12000 2000 FT-10 * 3/4 0.50 1.25 12.5 0.15 0.30 0.30 0.40 15 9600 2000 FT-12 3/4 0.56 2.0 20 0.25 0.50 0.50 0.50 25 6000 2000 FT-16 1 0.86 5.0 50 0.60 1.0 1.0 1.0 60 2400 2000 FT-20 11/4 1.00 9.0 90 1.0 1.5 1.0 1.5 100 1300 1950 FT-24 11/2 1.32 15.0 150 1.6 2.5 1.6 2.5 160 600 1500 FT-32 2 1.75 22.0 225 2.5 3.5 2.5 3.5 250 350 1300 FT-40 21/2 2.22 40.0 400 4.5 5.0 4.5 5.0 450 180 1200 FT-48 3 2.87 65.0 650 N/A 7.5 N/A 7.5 750 75 812 FT-64 4 3.87 125.0 1250 N/A 15 N/A 15 1500 30 625 * AE fitting = 5/8 End Fittings AE AN (or MS) external straight threads - 3/8" to 2 1/2 nominal size - 37 flare NE NPT external threads - 1/2" to 4 nominal size HB Hose Barb - 13 to 51 mm/ 1/2" to 2 WF Wafer type - serrated surface - 13 to 76 mm/1/2" to 3 nominal size C1 150# Raised Face Flange C2 300# Raised Face Flange C3 600# Raised Face Flange C4 900# Raised Face Flange C5 1500# Raised Face Flange C6 2500# Raised Face Flange J2 300# Ring Joint Flange J3 600# Ring Joint Flange J4 900# Ring Joint Flange J5 1500# Ring Joint Flange J6 2500# Ring Joint Flange T1 Tri-Clamp 1/2" to 3/4 T2 Tri-Clamp 1" to 1 1/2 Part Number Structure F T x x x x x x x x L x x x x x x x Meter Size End Fittings Calibration Material Bearing Pickoff Optional Designators 4

Calibration # Points Flow Range Fluid # Points Cal Style # Viscosities NW 10 point normal 10:1 range in water NS 10 point normal 10:1 range in solvent NB 10 point normal 10:1 range in oil blend XW 10 point extended range in water XS 10 point extended range in solvent U2 U3 viscosity viscosity Universal Viscosity Curve Universal Viscosity Curve 2 Viscosities (specify minimum viscosity & maximumviscosity). 3 Viscosities (specify minimum viscosity & maximum viscosity). XB 10 point extended range in oil blend # Points # Pickoffs Cal Style Fluid TW 20 point normal 10:1 range in water TS 20 point normal 10:1 range in solvent BW direction 1 pickoff Bi-directional water TB 20 point normal 10:1 range in oil blend YW 20 point extended range in water BS direction 1 pickoff Bi-directional solvent YS 20 point extended range in solvent YB 20 point extended range in oil blend BB direction 1 pickoff Bi-directional oil blend GW 30 point extended range in water GS 30 point extended range in solvent GB 30 point extended range in oil blend Note: W = Water. S = Solvent. B = Oil blend. The fluid viscosity must be provided with oil blend calibrations Material & Bearing Selection Housing Rotor Bearing Code E 316 SST 430F SST A - D - E - G - H G 316 SST 316 SST D - E - G 3rd Digit of Calibration H 316 SST 17-4 PH SST A - D - E - G - H N HAST C HAST C E - G Code U R B The third digit of the calibration designator is normally not used and occupied by a dash (-). When required, the following codes are used. To signify required units of measure other than GPM To signify special calibration flow range other than normal 10:1 or extended range To signify both changes in units and special flow range. Note: Please contact factory for material codes G and N. Bearing Selection Order Code Bearing selections will affect flow range. Refer to sizing specification table to the left for correct flow ranges. A Ball Bearings (440 C) D E G Carbide Journal (Carbide Shaft & Sleeve) Graphite Journal (Graphite Sleeve, 316 SST Shaft) Ceramic Journal (Ceramic Shaft & Sleeve) Part Number Structure F T x x x x x x x - L x x x x x x x Meter Size End Fittings Calibration Material Bearing Pickoff Optional Designators 5

Magnetic and RF Pickoff Selection Selection RF (Modulated Carrier) Magnetic -1 MS connector -5 Flying leads/threaded connection -L MS connector, 400 C/750 F max. -M Flying leads/threaded connection 400 C/750 F max. -8 MS connector, 330 µh coil -9 MS connector, 5/8" 18 thread, 1mH coil -Y CSA X-Proof T1 RTD, MS connector T5 RTD, flying leads/threaded connection -X I.S. approved, MS connector -2 MS connector -3 Flying leads/threaded connection -6 MS connector, 400 C/750 F max -7 Flying leads/threaded connection 400 C/750 F max. -Z CSA X-Proof T2 RTD, MS connector T3 RTD, flying leads/threaded connection -U I.S. approved, MS connector PP I.S. approved, flying leads/smooth body TT I.S. approved, flying leads/threaded body SS XX I.S. approved, flying leads/smooth body I.S. approved, flying leads/threaded body Notes: 1. Maximum temperature rating of pick-offs are 350 F unless otherwise noted. 2. See Amplified Link literature for amplified pick-off codes. Part Number Structure F T x x x x x x x x L x x x x x x x Meter Size End Fittings Calibration Material Bearing Pickoff Optional Designators Dimensional Drawings MS / NPT Fitting Flange Fittings Hose Barb Fitting J N M Series A B in. in. FT4-6 2.45 1 FT--8 2.45 1 FT-10 2.72 1.38 FT-12 3.25 1.38 FT-16 3.56 1.63 FT-20 4.06 1.88 FT-24 4.59 2.25 FT-32 6.06 2.75 FT-40 8.9 3.5 FT-48 N/A N/A FT-64 N/A N/A Series 150# 300# 600# 900# A B A B A B A B FT-_8 5 3.5 5 3.75 5 3.75 7 4.75 FT-10 5.5 3.88 5.5 4.63 5.5 4.63 5.5 5.13 FT-12 5.5 3.88 5.5 4.63 5.5 4.63 7 5.13 FT-16 5.5 4.25 5.5 4.88 5.5 4.88 8 5.88 FT-20 6 4.63 6 5.25 6 5.25 8 6.25 FT-24 6 5 6 6.13 6 6.13 9 7 FT-32 6.5 6 6.5 6.5 6.5 6.5 9 8.5 FT-40 7 7 7 7.5 9 7.5 9 9.5 FT-48 10 7.5 10 8.25 10 8.25 10 9.5 FT-64 12 9 12 10 12 10.75 12 11.5 Series J M N in. in. in. FT4-6 2.45 0.50 0.58 FT--8 2.45 0.50 0.58 FT-10 2.72 0.63 0.70 FT-12 3.25 0.75 0.83 FT-16 3.56 1.00 1.12 FT-20 4.06 1.25 1.37 FT-24 4.59 1.50 1.64 FT-32 6.06 2.00 2.16 FT-40 6.47 2.50 2.67 FT-48 N/A N/A N/A FT-64 N/A N/A N/A 8930 S. Beck Avenue, Suite 107, Tempe, Arizona 85284 USA Tel: (480) 240-3400 Fax: (480) 240-3401 Toll Free: 1-800-528-4225 Trademarks are the property of their respective companies. E-mail: ftimarket@ftimeters.com Web: www.ftimeters.com DB 68346 Rev C 2007 FTI Flow Technology, Inc. Printed in USA