RALLON TECHNICAL SPECIFICATIONS 1 BLUE PAPERS RALLON TECHNICAL MANUAL
RALLON TECHNICAL SPECIFICATIONS 2 CONTENT GEOMETRY 3 ERGONOMY 4 SPECIFICATIONS 5 OPTIONS 6 PARTS & HARDWARE 8 CHAINGUIDE 13 CABLE ROUTING 14 HARDWARE 17 TORQUE SPECTS 20 INSTALLING FOX LIVE VALVE 21 FRAME AND MATERIAL 22
RALLON TECHNICAL SPECIFICATIONS 3 GEOMETRY SIZES S-M 29X16 L 29X17,5 XL 29X19 1 - Seat tube (C-T) 406 444 483 2 - Top tube (EFF) 583 611 644 3 - Head tube 100 110 125 4 - Chain stay 435 435 435 5 - BB drop 28/35 28/35 28/35 6 - BB height 343/336 343/336 343/336 7 - Wheel base 1187 1217 1253 8 - Head angle 65,5/65º 65,5/65º 65,5/65º 9 - Seat angle 76 76 76 10 - Fork offset Rake 44 44 44 11 - Standover height 737 767 781 12 - Reach 430 455 485 13 - Stack 615 624 637 14 - Fork length 567,1 567,1 567,1
RALLON TECHNICAL SPECIFICATIONS 4 ERGONOMY SIZE CRANK STEM HANDLEBAR S/M 170 35 800 LG 170 35 800 XL 170 50 800 HEIGHT (cm) HEIGHT (in) SIZE 160-175 5 3-5 9 S/M 170-185 5 7-6 1 LG 180-198 5 11-6 6 XL * Estimated measurements. This result is only orientative. We can recommend the best size for you, based on your measurements, on our web: www.orbea.com/us-en/calculate-size/type/
RALLON TECHNICAL SPECIFICATIONS 5 SPECIFICATIONS DIRECTION 1-1/8 1.5 BB FRONT DERAILLEUR - FRONT DERAILLEUR TP/DP - FD ANGLE - SEAT POST DIAMETER SEAT CLAMP DROPOUT CHAINSTAY PROTECTOR OTHER PROTECTORS CABLE TYPE REAR HUB LENGTH MAX CHAINRING SIZE 2X - MAX CHAINRING SIZE 1X MIN CHAINRING SIZE FOR MECHANICAL FD - MIN CHAINRING SIZE FOR DI2 FD - ISO/BSC 73MM THREADED 31,6 MM 35 MM 12X148MM BOOST PLASTIC-RUBBER RUBBER FULL HOUSING 148MM 36T
RALLON TECHNICAL SPECIFICATIONS 6 OPTIONS BRAKE V-BRAKE DISC BRAKE REAR BRAKE IS/PM+DIAMETER DISC CALIPER BRAKE NO ONLY PM 180, 200 COMPATIBLE NO BAG OPTION IN TOP TUBE - BOTTLE CAGE 1 ACCESSORIES OPTION AERO AND STANDARD BOTTLE - REAR LUGGAGE OPTION - MUDGUARD OPTION - KICKSTAND - 11 SPEED YES GEARS 12 SPEED YES, XX1 EAGLE DOUBLE CRANK NO COMPACT CRANK (34X50T) (ROAD) - TRIPLE CRANK NO
RALLON TECHNICAL SPECIFICATIONS 7 OPTIONS Groupsets 1X11 1X11 1X12 BTT SHIMANO SRAM
RALLON TECHNICAL SPECIFICATIONS 8 PARTS & HARDWARE GENERAL PARTS 1 5 4 7 8 10 11 9 9 6 3 2 PART NUMBER REFERENCE ORBEA DESCRIPTION 1 11160004 SEAT COLLAR 34.9 BLACK 2 11000372 RALLON DT PROTECTOR 3 11000371 RALLON CS PROTECTOR 4 11000373 RALLON SS PROTECTOR 5 59961600 FT.18 RALLON CARBON 29 15.5/S 59961800 FT.18 RALLON CARBON 29 17.5/M 59961900 FT.18 RALLON CARBON 29 19/L 6 59970000 RT.18 RALLON CARBON 29 BASES 7 59980000 RT.18 RALLON CARBON 29 TIR.IZQ 8 59990000 RT.18 RALLON CARBON 29 TIR.DCH 9 12301060 WATER BOTTLE BOLT 10 90000015 TOOL CARRIER RALLON 18 11 12300027 TORNILLO ALU M5X15 NEG PORTABI
RALLON TECHNICAL SPECIFICATIONS 9 PARTS & HARDWARE DROPOUT/CONCENTRIC PIVOT 1 2 3 4 5 6 7 8 6 5 4 3 PART NUMBER REFERENCE ORBEA DESCRIPTION 1 11100056 AXLE 12MM RALLON 2 12320004 AXLE WASHER 12MM 3 12310022 CONCENTRIC PIVOT NUT 4 16100243 BEARING 17X26X5MM 5 12320017 WASHER CONCENTRIC PIVOT 6 12320016 SPACER 17X21X3MM 7 15430165 PIVOT/DROPOUT - LEFT 8 15430164 PIVOT/DROPOUT - RIGHT (DERAILLEUR HANGER)
RALLON TECHNICAL SPECIFICATIONS 10 PARTS & HARDWARE MAIN PIVOT 1 2 4 3 5 6 7 8 9 PART NUMBER REFERENCE ORBEA DESCRIPTION 1 16100242 15X24X5 BEARING 2 16100243 17X26X5 BEARING 3 12330006 MAIN PIVOT PRELOAD SPACER 4 11100154 MAIN PIVOT PRELOAD O-RING 5 12320006 PRELOAD O-RING WASHER 6 12330001 MAIN PIVOT AXLE 7 12330002 EXPANDER CONE 8 12320002 EXPANDER CONE WASHER 9 12309053 M5X20 EXPANDER BOLT
RALLON TECHNICAL SPECIFICATIONS 11 PARTS & HARDWARE SHOCK MOUNTING HARDWARE ADJUST PIECE - UPPER GEOMETRY ADJUST PIECE - LOWER 1 2 5 4 3 PART NUMBER REFERENCE ORBEA DESCRIPTION 1 12300034 SHOCK MOUNT BOLT 2 12330018 PIEZA GEO RALLON 18 3 12330019 PIEZA GEO ROSCADO RALLON 18 4 12300030 SHOCK MOUNT BOLT 5 12320003 FRONT TRIANGLE SHOCK BOLT WASHER
RALLON TECHNICAL SPECIFICATIONS 12 PARTS & HARDWARE LINK 3 3 4 7 1 2 2 2 3 3 2 1 5 6 5 8 9 9 8 10 10 11 12 11 PART NUMBER REFERENCE ORBEA DESCRIPTION 1 12300031 UPPER SWINGARM PIVOT BOLT 2 12320005 UPPER SWINGARM PIVOT SPACER 3 16100240 10X19X5MM BEARING 4 12330021 LINKAGE ARM - LEFT 5 12320001 SHOCK YOKE SPACER 6 12330023 SHOCK YOKE 7 12330022 LINKAGE ARM - RIGHT 8 12300032 SHOCK YOKE PIVOT BOLT 9 16100242 15X24X5MM BEARING 10 12301522 LINKAGE PINCH BOLT M6X20MM 11 16100900 25X37X7MM BEARING 12 12330020 LINKAGE AXLE
RALLON TECHNICAL SPECIFICATIONS 13 CHAINGUIDE OneUp ISCG05 chainguide + Sram Eagle SPACER - BLACK 12320002 12320002 12320002 BOLT CENTERED IN SLOT 12321021
RALLON TECHNICAL SPECIFICATIONS 14 CABLE ROUTING Mechanical 1X with seat post remote/1x mecánico con remoto para tija SEATPOST BRAKE RD 12309075 12309075 12309075
RALLON TECHNICAL SPECIFICATIONS 15 CABLE ROUTING Mechanical 1X with seat post remote and Fox Live Valve suspension/1x mecánico con remoto para tija y suspension Fox Live Valve SEATPOST BRAKE RD
RALLON TECHNICAL SPECIFICATIONS 16 CABLE ROUTING Electronic 11001123 FORK SHOCK AMORTIGUADOR FORK ACCELEROMETER 11001123 11001123 REAR ACCELEROMETER
RALLON TECHNICAL SPECIFICATIONS 17 HARDWARE STEP 1 Apply retaining compound (Loctite 638 or equivalent) to the axle splines on the NON-THREA- DED SIDE. (1) Insert the axle into the left half of the link, ensuring the axle is fully seated. (2) Assemble and tighten the M6 Pinch Bolt to 15Nm. (3)
RALLON TECHNICAL SPECIFICATIONS 18 HARDWARE STEP 2 Insert the assembled LEFT LINKAGE and AXLE through the frame pivot bearings and apply retaining compound to the splines of the axle. Insert the Preload Tool in the threads of the axle to pull the Linkage Arm onto the axle splines. Finger tighten only to remove play. Assemble and tighten the M6 Pinch Bolt to 15Nm. (3) Remove Preload Tool 2 1 5 4 3
RALLON TECHNICAL SPECIFICATIONS 19 HARDWARE STEP 3 Tighten the M6 bolt (1) to 15 Nm using a 5 mm allen key and remove the preload tools (2+3). 3 1 2 NUMBER REFERENCE DESCRIPTION 4 90000016 HERRAM ASIENTO BIELETA RALLON 5 90000014 HERRAM MONTAJE BIELETA RALLON
RALLON TECHNICAL SPECIFICATIONS 20 TORQUE SPECS 1 2 8 11 9 10 7 6 5 12 13 4 NUMBER DESCRIPTION REQUIRED TOOLS TORQUE 1 SEAT CLAMP BOLT 4 MM HEX 5 NM 2 SHOCK-FRONT TRIANGLE FIXING BOLT 5 MM HEX 10 NM 3 CABLE ROUTING PIECE BOLTS 2 MM HEX 0,5 NM 4 ISCG TAB VARIES 8 NM 5 CONCENTRIC PIVOT NUT 22 MM SPANNER 15 NM 6 THRU AXLE 6 MM HEX 20 NM 7 BRAKE MOUNT BOLTS - 8 NM 8 LINK-SEATSTAY BOLT 5 MM HEX 10 NM 9 SHOCK-SHOCK EXTENDER BOLT 5 MM HEX 8 NM 10 LINK PINCH BOLT 5 MM HEX 15 NM 11 LINK-SHOCK EXTENDER BOLT 8 MM HEX 12 NM 12 MAIN PIVOT AXLE 8 MM HEX 20 NM 13 MAIN PIVOT EXPANDER CONE BOLT 4 MM HEX 5 NM
RALLON TECHNICAL SPECIFICATIONS 21 INSTALLATION OF FOX LIVE VALVE It is necessary to drill the frame to install Fox Live Valve. USE MOLDED GUIDES TO DRILL 7MM HOLES THERE IS NO MOLDED GUIDE FOR THE 13MM DOWNTUBE HOLE. YOU MUST USE THE SPECIAL POSITIONING GUIDE. DO NOT DRILL THESE MOLDED GUIDES 13MM HOLE POSITIONING GUIDE
RALLON TECHNICAL SPECIFICATIONS 22 FRAME AND MATERIAL Orbea frames are carefully designed to be durable, efficient, and easy to maintain. Rallon tubes are stiff and light, giving excellent steering precision and pedaling efficiency. Rallon carbon frame is extremely resistant to corrosion, making it perfect for road. With only a minimum amount of maintenance, it s easy to keep your Rallon in top condition. 1) Keep your Rallon clean Washing your bike with mild soap and water will keep you looking stylish and allow you to check the condition of the frame and components. Don t use high water pressure and avoid spraying water into bearings or frame tubes. Citrus degreasers are biodegradeable and do a great job of removing dirty grease from gears and chain. 2) Keep your Rallon lubed Once your bike is clean, it s a good time to put fresh lube on the chain. Use only enough to get inside the links and wipe off any excess because it will attract dirt. Headset and pivot bearings should be inspected every few months for smoothness and to ensure that the seals are intact and lube is clean. 3) Inspect your Rallon before you ride Do a quick check before every ride to make sure your bike is in excellent condition. It is very common to discover small issues at home that can become big problems on the trail. CHAIN Is the chain dirty, noisy or dry? Clean and lube your chain before riding. BRAKES Check your brakes to make sure they are working correctly. Check for missing/loose caliper and rotor bolts. TIRES Look for damage to the sidewalls of your tires. Check and adjust tire pressure. WHEELS Spin the wheels and look for wobbles, check for loose or broken spokes. Check quick release levers to make sure they are functioning properly. FRONT END Stand over the saddle, pull on the brakes and rock the bike back and forth. Feel for any play or knocking that might indicate a loose headset, loose brake rotors or calipers, or worn fork bushings. TEST RIDE Take a quick ride up and down the street to make sure your bike is shifting and braking properly. Listen for unusual noises. AFTER A CRASH OR IMPACT Falling is part of riding and it s impossible to avoid minor accidents. If you crash your Rallon, please make sure you are okay and seek medical attention if necessary. If you are not injured, you should check your bike before continuing: 1) Inspect your frame and components for damage. Do not ride your bike if any problems are detected. WHAT TO LOOK FOR Inspect Frame and fork for evidence of cracking or bending. If cracks are discovered, discontinue use immediately. Check the drivetrain and spin the wheels to make sure components are operating correctly. If you discover damage to your components, discontinue use immediately. Even if you don t find any damage, pay careful attention to the sound of your bike when you continue riding. Unusual noises can be caused by cracks or other problems. A well-maintained bike will be quiet and free of creaks or squeaks. Investigate and locate the source of any new noises. 2) Bring your bike to your Orbea dealer for professional inspection. Some damage can only be detected by disassembling the bike to check for cracks or other signs of stress. A crash or impact can put extraordinary stress on your bike and components, causing them to fail or to fatigue prematurely. Failure can happen suddenly with no warning, causing loss of control, serious injury or death.
RALLON TECHNICAL SPECIFICATIONS 23 ORBEA WARRANTY HOW DO I ACTIVATE MY LIFETIME WARRANTY? WHAT ARE THE ADVANTAGES? ORBEA WARRANTY Orbea provides a lifetime warranty on all its frames. Only a brand that knows the materials, masters the technologies and has the skills can guarantee that your frame is totally invincible. Only Orbea takes you a step beyond. Orbea s lifetime warranty is activated using the registration number you will find on all frames from the 2009 range onwards. When you have activated it at your dealer or at www.orbea.com, your bike will automatically receive its lifetime warranty. The registration number is a unique, non-transferable code that you will find on the underside of your bike s downtube. Activate your frame s warranty using this number at your dealer s or at www.orbea.com. Lifetime guarantee of your frame against breakage. Two-year guarantee on all components. Identification of your bicycle and all its characteristics to our Technical Assistance Service so that wecan provide our best response to any problems. Access to special offers, events and prize drawings. The ongoing efforts we make at Orbea to design highend bicycles enable us to provide customerswith the following warranty: 1) We back each frame and rigid fork in our bicycles with a lifetime warranty against materials and manufacturing defects. Frames with travel longer than 170 mm are covered by a 2-year warranty. We warrant each frame and fork in our bikes against paint or varnish defects and corrosion for 3 years. This warranty covers the original purchaser only and is non-transferable. For the lifetime warranty to be valid,customers must fill in the online warranty form within one month of purchase, and proof of purchase in the form of cash register receipt or sales ticket is required. 4) This warranty does not cover parts that naturally wear over time, such as tires, brake pads, handlebar grips, cranksets, bearings, etc. 5) This warranty does not cover damages or defects caused by negligence, improper use, assembly ofparts or accessories that are not original, or defective repair or maintenance work. of the bicycle, nonoriginal accessories being fitted to it, or unsuitable maintenance operations or handling. 6) This warranty includes only replacement or repair coverage of the parts under it and in no case shall it cover personal damages directly or indirectly caused by the failure of said parts during use. 2) Warranty claims are subject to the decision made by our technical staff about the nature of the defect after thorough inspection of the faulty part. 3) All the parts assembled in our bicycles are protected against assembly or manufacturing defects for 2 years, and repairs qualifying under this warranty will be performed by authorized dealers in each country. 7) All claims must be reported to an authorized dealer. In case there is no such a dealer near the buyer s location, please contact Orbea so that we can decide how to solve the problem. 8) In case of crashes, the Orbea warranty shall be considered null and void.
RALLON TECHNICAL SPECIFICATIONS 24 ADDITIONAL INFORMATION ORBEA participates actively on facebook and Twitter with our fantastic global community of riders. Looking to find spots to ride or plan a vacation? Someone will have the answers: FACEBOOK www.facebook.com/orbeabicycles TWITTER www.twitter.com/orbea/ YOUTUBE Visit our Orbea Channel on You Tube for a variety of helpful setup and tech videos: www.youtube.com/user/orbeabicycles INSTAGRAM www.instagram.com/orbeabicycles ORBEA CONTENT View and download photos, videos and documents. content.orbea.com/us-en/ ORBEA UNIVERSITY www.orbea.com/es-es/university/ BLOG ORBEA www.orbea.com/es-es/blog/ YOUR ORBEA DEALER Our dealers are experts and should be able to assist you with setting up and maintaining your Orbea bicycle. A complete listing of Orbea dealers and distributors can be located on our website: www.orbea.com/us-en/dealers/?country=int AFTER SALES SERVICE Our service technicians are trained to handle any questions you might have about your Orbea bicycle: orbea@orbea.com