GORSKI G2000SS DIVING HELMET TECHNICAL MANUAL

Similar documents
GORSKI G2000SS DIVING HELMET

APPENDIX A MAIN ASSEMBLIES

AQUA LUNG G3000SS HELMET OPERATIONS & MAINTENANCE MANUAL

Contents. Stainless Steel Side Block. 1.1 Separating the Side Block. Stainless Steel Side Block Reassembly of. Assembly from the Helmet Shell

( SC) NOTE: KMDSI strongly recommends that all repairs be performed by trained Personnel.

DRAFT 12/17/03 KMB 18/28 (BANDMASK) OVERHAUL, MAINTENANCE, AND INSPECTION CHECKLIST APPENDIX A

MAINTENANCE PROCEDURE FOR X 650

KIRBY MORGAN DEEP SEA DIVING HELMETS ALL MODELS OVERHAUL, MAINTENANCE, AND INSPECTION CHECKLIST APPENDIX A

KIRBY MORGAN DEEP SEA DIVING HELMETS ALL MODELS HELMET AND EMERGENCY GAS SYSTEM DAILY SET-UP AND FUNCTIONAL CHECKLIST APPENDIX A2.

KIRBY MORGAN DEEP SEA DIVING HELMETS ALL MODELS OVERHAUL, MAINTENANCE, AND INSPECTION CHECKLIST APPENDIX A

Chapter 9 Accessories

Maintenance and Repair. AirHawk II Air Mask. Second Stage Regulator. Order No.: /02 Prnt. Spec (I) MSAsafety.

KMB 18/28 (BANDMASK) OVERHAUL, MAINTENANCE, AND INSPECTION CHECKLIST APPENDIX A

RG1200 Service and Repair Manual

SOTR Special Operations Tactical Respirator

SURFACE SUPPLIED HARNESS

Balanced SCUBA Second Stage Regulator (P/N ) Contents

KMB 18/28 (BANDMASK) MONTHLY MASK INSPECTION APPENDIX A

12S 1st Stage. -Maintenance Procedure-

Balanced SCUBA Second Stage Regulator (P/N ) Maintenance Manual Contents

Chapter 9 Accessories for the Kirby Morgan BandMasks

Air Mask Low/High Pressure

Chapter 1 General Information KMDSI Products

Contents Post Dive Reassembly. SuperFlow 350 Regulator. Adjustment System 1.3 Regulator & Exhaust System Overhaul

CS150 CAP STAPLER OWNER S MANUAL

Installation, Operation and Maintenance Manual for Back Pressure Regulator

310 SERIES TILT-TO-LOAD ROTATOR. The Specialist In Drum Handling Equipment

SCUBAPRO Repair Guide. S600-S550 Second Stages

Chapter 8 Corrective Maintenance

Pressure Dump Valve Service Kit for Series 2300 Units

Booster Pump PB4-60 Replacement Kits

Chapter 1 General Information KMDSI Products

RG3100 and RG3100Ice Regulator System

LOW PRESSURE INFLATION SYSTEM (LPIS) DRY SUIT INFLATION SYSTEM (DSIS) TECHNICAL MANUAL

TECHNICAL TRAINING SS1

Kirby Morgan Manifold Block Monthly Inspection and Maintenance Checklist A2.2 B WARNING

FOR INSTALLING CO 2 BLENDER KIT (P/N IN BEER SYSTEM

Contents. SuperFlow Regulator. 1.1 SuperFlow Demand Regulator. SuperFlow Regulator SuperFlow Demand. Regulator

Regulators repair and maintenance. XS Compact 2nd stage. January 2014 Rev XSC /3 Ed. C /14 1

Contents. REX Regulator and Oral Nasal. 1.1 Regulator Performance Kirby Morgan Tools for the REX REX Regulator

WHEATLEY Series 500 Swing Check Valve

STOP. Chapter 1 General Information KMDSI Products. 1.1 Introduction. EXO Full-Face Mask Manual

MMR Air Mask With. with Quick-Connect Hose

U.S. Patent No. 7,922,246. Patents Pending

RB70 Automatic Diluent Valve Maintenance Manual. Version 1.1 November 2006 Written by Tino de Rijk. Page 1 of 23

Survival Egress Air (SEA) User's Manual LV2

SERVICE INSTRUCTIONS

JARVIS. Model CPE Hock and Neck Cutter EQUIPMENT... TABLE OF

Service and Repair Manual

Product Information News September 26, 2003

RG1200 Regulator System

Combination Breathing Apparatus

Copyright MAY, 2008 By Grizzly Industrial, Inc. Warning: No portion of this manual may be reproduced in any shape or form without the written

3/8" Dr. Air Butterfly Impact Wrench

Pressure Dump Valve Service Kit for Series 3000 Units

Product Information News

RG2200 BC Integrated Octopus

DelVal Flow Controls Private limited


Pay special attention to information provided in warnings, cautions and notes that are accompanied by one of these symbols:

Model VR6 System. Installation, Operation & Maintenance

THERE WHEN YOU NEED IT

TBV OPERATION AND MAINTENANCE MANUAL SERIES 2800: FLANGED BALL VALVE. For technical questions, please contact the following:

IMPACT WRENCH ASSEMBLY AND OPERATING INSTRUCTIONS

2 in. 18 Gauge Brad Nailer. User manual

Paintball Marker. User s Manual. 530 South Springbrook Road Newberg, OR 97132

accidents which arise due to non-observance of these instructions and the safety information herein. SPECIFICATIONS

fenzy x4 technical manual PN (orange) PN (black)

Helicopter Aircrew Breathing Device (H.A.B.D.) User s Manual

Instruction Manual Updated 7/26/2011 Ver. 2.2

Anderson Greenwood Series 400 Diaphragm Pilot Operated Safety Relief Valves. Installation and Maintenance Instructions for

1.0 - OPENING AND CLOSING THE DOOR

M7XT Parts List PARTS LIST. TAL 1504 (L) Rev. 2 MSA 2015 Prnt. Spec (I) Mat Doc

Copyright MAY, 2008 By Grizzly Industrial, Inc. Warning: No portion of this manual may be reproduced in any shape or form without the written

photo coming soon Product Family Respiratory Replacement Parts Canada (English) Page 1 of 17 Product Numbers & Ordering Information

C - SERIES. Height Adjustable Portable Goal Supports. Installation & Owner s Instructions C1000 C2000. Made in the USA

Natural Gas Conversion Kit

COMPACT TRIPLE WALL OUTLET STATION MODEL INSTALLATION AND OPERATING INSTRUCTIONS

ExtendAire TM II. Intermediate Pressure Accessory Kit USER INSTRUCTIONS

IMPORTANT CO2/ HPA AIR TANK SAFETY INSTRUCTION AND GUIDELINES. Tank valves must be installed or removed by qualified personnel.

Part # KMB 18 Small/Medium Hood with Small Molded Face Seal Kit

Halsey Taylor Owners Manual STOP!

ALPS Flotation Collar. User s Manual

Service and Repair Operative Manual MC9 1 st STAGE. MC9 1 st Stage. 1 st STAGE MC9. Jannuary Rev. MC9 /B Ed. C/13

Contents. Disassembly Yoke Replacement and Reassembly 1.3 Monthly Maintenance

Compact Triple Cabinet Outlet Station Model B Installation and Operating Instructions

SERVICE MANUAL LEGEND FIRST STAGE

THE HF-300 SERIES. Operating and Service Manual. Series includes all variants of HF-300/301

WHEATLEY WHEATLEY SERIES 500 SWING CHECK VALVE. Installation, Operation and Maintenance Manual

FLANGED TWO-PIECE BALL VALVES

97C COMPRESSOR KIT 12V PART NO C COMPRESSOR KIT 24V PART NO C COMPRESSOR KIT PART NO

Contents Standard Kirby Morgan Surface Supply Pressure Formula - Old Method 1.1 Diver Work Rates. 1.2 Lubrication / Cleanliness:

RHPS Series RD(H)F40 User Manual. Read the complete manual before installing and using the regulator.

Contents Neck Dam Replacement Removal of the Yoke Strap

Gas Lines. Technical Manual. Sumitomo (SHI) Cryogenics of America, Inc Vultee Street Allentown, PA U.S.A.

Installation Instructions

Helium-Oxygen Blender

Installation, Operation, and Maintenance Manual

G250/G250 HP Compatibility of Upgrade Kit

Dive Rescue International Terms & Conditions

Transcription:

GORSKI G2000SS DIVING HELMET TECHNICAL MANUAL REVISION 06/11

COPYRIGHT NOTICE This manual is copyrighted, all rights reserved. It may not, in whole or in part, be copied, photocopied, reproduced, translated, or reduced to any electronic medium or machine readable form without prior consent in writing from Aqua Lung America, Inc. 2011 AQUA LUNG AMERICA, Inc. All rights reserved. 2

TABLE OF CONTENTS I. SAFETY INFORMATION.. 4 II. WARRANTY INFORMATION.. 4 III. HELMET SET-UP AND OPERATION.... 5 IV. HELMET MAINTENANCE AND PARTS LISTS..... 6 V. STEP-BY-STEP ASSEMBLY INSTRUCTIONS A. SECOND STAGE REGULATOR.... 9 B. FREE FLOW / EXHAUST VALVE.... 12 C. MANIFOLD 14 D. DEFOGGER.. 15 E. ORAL-NASAL MASK.. 16 F. NOSE-CLEARING DEVICE 18 G. FRONT PORT ASSEMBLY 19 H. COMMUNICATIONS.. 20 I. HEAD LINER. 21 J. NECK RETAINER AND LOCKING SYSTEM.... 22 K. HELMET FINAL ASSEMBLY 24 L. NECK DAM ASSEMBLY... 29 VI. APPENDICES EXPLODED PARTS DIAGRAMS A. APPENDIX A MAIN ASSEMBLIES. 31 B. APPENDIX B INNER COMPONENTS 32 C. APPENDIX C MANIFOLD BODY ASSEMBLY. 33 D. APPENDIX D FREE FLOW VALVE ASSEMBLY. 34 E. APPENDIX E SECOND STAGE REGULATOR ASSEMBLY 35 F. APPENDIX F NOSE CLEARING DEVICE ASSEMBLY. 36 G. APPENDIX G NECK DAM ASSEMBLY 37 H. APPENDIX H WELDING SHIELD KIT...... 38 I. APPENDIX I DOUBLE EXHAUST KIT.... 39 J. APPENDIX J ANNUAL SERVICE KIT.... 42 VII. SPARE PARTS CROSS-REFERENCE LIST.. 43 3

I. SAFETY INFORMATION THE G2000SS HELMET SHOULD BE USED BY CERTIFIED AND PROPERLY TRAINED DIVERS ONLY. Recommended Umbilical Gas Supply Pressure 140-170 psi OBP WARNINGS Supply pressure at or below 90 psi OBP may lead to CO2 build-up inside the helmet. Supply pressure above 200 psi OBP may cause the regulator to free flow. The G2000SS helmet is not cleaned or lubricated for oxygen service. Using the helmet with oxygen percentages above 50% by volume may lead to serious injury or death. CAUTION - CONTAMINATED WATER DIVING The helmet should not be used for contaminated water diving (CWD) when only a single exhaust is fitted. A double exhaust adapter kit is available for CWD. When used for CWD with double exhaust fitted, the free flow valve must be open and properly adjusted at all times throughout the dive, as positive pressure inside helmet must be maintained. II. WARRANTY INFORMATION The manufacturer warrants every new helmet to be free from defects in workmanship for a period of ninety (90) days from date of purchase. Parts covered under the Warranty: This warranty covers all metal parts. Parts NOT covered under the Warranty: This warranty does not cover any rubber parts, communications components, headliners, or chrome plating. Due to the electrolytic nature of underwater cutting and welding, chrome plating cannot be warranted when the diver engages in these activities. The Warranty becomes null and void if: The product has been modified without consent of Aqua Lung America, Inc. The product has been misused, damaged or put into situation not intended for products service or if the product has not been correctly maintained according to the G2000SS Diving Helmet Technical Manual. 4

III. HELMET SET-UP AND OPERATION SET-UP PROCEDURES Testing the Check Valves : The helmet is equipped with two check valves, one for main air and the other for emergency air. Each check valve should be checked prior to connecting a hose. To check each check valve, the free flow valve must be open and air must be pulled from the check valve to verify that it is closed. The hoses can be attached only after verifying that the check valves are properly functioning. Testing the Emergency Gas Supply (EGS) : After the diver has verified a proper seal of the helmet on his head and the main air is bled from the hose, the diver must turn his emergency (bailout) cylinder valve on and use the bailout regulator to breath inside the helmet. The emergency cylinder valve must then be shut leaving the hose pressurized. The EGS must ALWAYS be turned off at the cylinder valve while diving. CHECKLISTS The following checklists are provided to assist all users and technicians: User: Daily Checklist Pre-Dive Checklist In-Water Checklist for Supervisor Post Dive Checklist Technician: Monthly Inspection & Maintenance Checklist Annual Inspection & Maintenance Checklist UMBILICAL GAS SUPPLY PRESSURES The second stage regulator is designed to provide optimum performance at a driving pressure/over Bottom Pressure (OBP) of 170 psig (11.7 bar). During diving operations the diver s umbilical supply pressure must be maintained between 140 psig and 170 psig (9.65 bar to 11.7 bar) OBP at all times. The OBP must not drop below 90 psig (6.2 bar) at any time: OBP at or below 90 psig (6.2 bar) may lead to CO2 build-up inside the helmet - if this occurs the diver must reduce his workload to avoid exhaustion. The second stage regulator and manifold have a maximum design pressure of approx 200 psig (13.8 bar) over-bottom. 5

IV. HELMET MAINTENANCE & PARTS LISTS (1) IMPORTANT NOTES This manual provides factory prescribed procedures for the correct service and repair of the G2000SS diving helmet. It is strongly recommended that all repairs are completed in accordance with this manual. The procedures outlined within this manual are to be performed only by personnel who have received factory authorized training and are certified as a G2000SS service technician. If you do not completely understand all of the procedures outlined in this manual, contact Aqua Lung / Gorski to speak directly with a Technical Advisor before proceeding any further. SCHEDULED SERVICE 1. The G2000SS diving helmet is subject to annual service regardless of usage. 2. The Annual Service Kit (P/N 400108) contains all parts that are replaced annually. See Appendix J for details of this kit. 3. The Overhaul & Maintenance (Annual) Checklist must be followed for annual service. LUBRICATION Helmets used for air diving or diving with gas containing oxygen percentages less than 50% may be lubricated with food grade silicone such as Dow Corning 111 or equivalent. All O-rings must be lubricated prior to assembly. CAUTION Do NOT lubricate diaphragms or one-way valves. Lubricant attracts dirt and debris and may cause the item to malfunction. COMPONENT INTERCHANGEABILITY The G2000SS is designed specifically so that all new or modified assemblies are interchangeable with, and may be retro-fitted to, all existing helmets. This enhances product support. Certain step-by-step procedures in this manual show older assemblies this demonstrates component interchangeability and makes no difference to helmet performance or functionality. 6

IV. HELMET MAINTENANCE & PARTS LISTS (2) GENERAL GUIDELINES 1. In order to correctly perform the procedures outlined in this manual, it is important to follow each step exactly in the order given. Read over the entire manual to become familiar with all procedures before attempting to service or repair the G2000SS helmet. 2. Keep the manual open beside you for reference while performing each procedure. Do not rely on memory. 3. All service and repair should be carried out in a work area specifically set up and equipped for the task. Adequate lighting, cleanliness, and easy access to all required tools are essential for an efficient repair facility. 4. As each unit is disassembled, reusable components should be segregated and not allowed to intermix with non-reusable parts. Delicate parts, including inlet fittings and crowns which contain critical sealing surfaces, must be protected and isolated from other parts to prevent damage during the cleaning procedure. 5. Use only genuine Aqua Lung / Gorski parts provided in the service kits. DO NOT attempt to substitute any part with another manufacturer s, regardless of any similarity in shape or size. Substitution with other manufacturer s parts constitutes an after-market modification of the product, and renders all warranties null and void. 6. Do not attempt to reuse mandatory replacement parts under any circumstances, regardless of the amount of use the product has received since it was manufactured or last serviced. PART NUMBERS FOR PART NUMBERS REFER TO THE G2000SS PARTS LIST IN THE APPENDICES LOCATED AT THE BACK OF THE MANUAL. All Gorski part numbers have been assigned Aqua Lung (AQA) part numbers a cross-reference list is at the back of this manual. Main Assemblies. Inner Components..... Manifold Body Assembly.. Free Flow Valve Assembly... Second Stage Regulator Assembly... Nose Clearing Device Assembly Neck Dam Assembly. Double Exhaust Valve Kit Welding Shield Kit Appendix A Appendix B Appendix C Appendix D Appendix E Appendix F Appendix G Appendix H Appendix I 7

V. STEP-BY-STEP ASSEMBLY INSTRUCTIONS NOTES ON DISASSEMBLY AND ASSEMBLY 1. Disassembly procedures are the reverse of assembly. 2. All components must be clean and fully serviceable prior to assembly. 3. All O-rings must be lubricated prior to assembly. 8

SECOND STAGE REGULATOR (1) Step 1: Place Diaphragm into Housing. Do NOT lubricate the Diaphragm Step 2: Diaphragm in the Diaphragm Housing Step 3: Install the Purge Button onto the Diaphragm Cover Step 4: Purge Button installed Step 5: Install the Diaphragm Cover onto the Housing Step 6: Compress the Cover and install the Snap Ring Step 7: Ensure that the Snap Ring sits securely in the inside groove Step 8: Install Flapper Valve on rear of Housing. Do NOT lubricate the Flapper Valve Step 9: Install the Snap Ring Step 10: Lubricate and install O-ring on outside of Housing Step 11: Diaphragm Housing complete 9

SECOND STAGE REGULATOR (2) Step 12: Lubricate and install small O-ring on Main Body Step 13: O-ring installed on Main Body Step 14: Lubricate and install small O-ring LP Valve Assembly Step 15: O-ring installed on LP Valve Assembly Step 16: Second Stage Regulator components ready for assembly Step 17: Set the Valve rotate sleeve so right edge of cut aligns with center line of Lever Step 18: Install LP Valve Assembly into Main Body Step 19: Install Connecting Ring and tighten by hand Step 20: Connecting Ring securely installed Step 21: Use flat blade screwdriver for adjustment Step 22: Hold in vertical position 10 Step 23: Adjust until Lever end is level with housing top edge

SECOND STAGE REGULATOR (3) Step 24: Insert Lever into Diaphragm tube: tighten by hand Step 25: Diaphragm Housing installed on Main Body Note: Maintenance procedures for the Low Pressure (LP) Valve Assembly - circled in the photo below - are contained in the separate Excerpt from Cyclone 5000 Regulator Manual. 11

FREE FLOW / EXHAUST VALVE (1) 12

FREE FLOW / EXHAUST VALVE (2) 13

MANIFOLD Step 1: All manifold parts Step 2: Insert screen into the manifold. Failure to install may cause debris to block the flow of gas to the diver. Step 3: Line up screen with the end of threads Step 4: Screw plug (with O-ring) to the manifold Step 5: Tighten the plug with a socket wrench to a snug fit Step 6: Screw Scuba plug (with O-ring) to the auxiliary port Step 7: Tighten Scuba plug with an Allen wrench until snug Step 8: Screw check valve (with Teflon tape) into the first port Step 9: Screw check valve (with Teflon tape) into the 2nd port Step 10: Screw Scuba hose fitting (with Teflon tape) to first port Step 11: Screw hose fitting (with Teflon tape) to the 2nd port Step 12: Tighten all pipe threads securely with a socket wrench 14

DEFOGGER Step 1: Two parts of Defogger, lower and upper unit Step 2: Insert lower unit over the Free Flow Exhaust Valve body Step 3: Push lower unit until it stops Step 4: Line up upper unit with the lower unit Step 5: Slide upper unit over the bracket of the lower unit 15

ORAL-NASAL MASK (1) CAUTION The Head Liner and Oral-Nasal Mask must be used at all times when diving. The Head Liner ensures that the Oral-Nasal Mask maintains a good fit on the diver s face and reduces dead space in the helmet this helps to prevent CO2 build-up. Step 1: Oral-Nasal Mask with Flapper (one-way) Valve and Valve Housing Step 2: Line up and install Valve in the Valve Housing. Do NOT lubricate the valve. Step 3: Oral-Nasal valve assembly Step 4: Insert valve assembly into the pocket on the left side of the Oral-Nasal Mask Step 5: Outside view of the correctly-installed Flapper Valve and Valve Housing Step 6: Insert Second Stage Regulator into the helmet Note: Flapper Valve must be installed on the inside of the Oral-Nasal Mask. If reversed it could cause serious problems including injury or death of the diver Step 7: Install Regulator Cover and tighten all screws to a snug fit with a Phillips screwdriver Step 8: Install Microphone in the right pocket of the Oral-Nasal Mask 16 Step 9: Point microphone wire downwards

ORAL-NASAL MASK (2) Step 10: Install Oral-Nasal Mask onto the regulator mouthpiece Step 11: Install Nose Clearing Device (NCD) in the helmet Step 12: Secure NCD knob on the shaft. Ensure that it is snug Step 13: Always check before diving to ensure that no threads are visible in order to prevent loosing the knob Step 14: Inside view of installed Oral-Nasal Mask assembly 17

NOSE-CLEARING DEVICE (NCD) 18

FRONT PORT ASSEMBLY 19

COMMUNICATIONS Note: The Communications System is designed and built by Ocean Technology Systems (OTS) specifically for the G2000SS Helmet. Step 1: Breakdown of Comms Assembly parts Step 2: Install and fasten all terminals to the internal posts Step 3: Install Microphone in the right pocket of the Oral-Nasal Mask Step 4: Microphone installed in Oral-Nasal Mask Step 5: Install L and R Speakers with the long wire on the left side Step 6: Place Left Speaker in left pocket of Head Liner Step 7: Place Right Speaker in right pocket of Head Liner Notes: Step 8: Communications System installed NOTE: 4-wire Communications Bulkhead with blanking cap installed. 1. The Helmet is fitted with a 2-wire comms system (using posts) as standard. 2. The Helmet may also be fitted with a 4-wire system using the Communications Bulkhead. The bulkhead is a standard feature (2011 onwards) and, if not used, is fitted with a blanking cap. 20

HEAD LINER CAUTION The Head Liner and Oral-Nasal Mask must be used at all times when diving. The Head Liner ensures that the Oral-Nasal Mask maintains a good fit on the diver s face and reduces dead space in the helmet this helps to prevent CO2 build-up. Step 1: Cut Velcro tape into 4 pieces, approx 2in x 1in each Step 2: Round off the corners on 2 pieces of Velcro as shown Step 3: Stick Velcro tabs onto both front sides of the helmet Step 4: Stick Velcro tabs onto both rear sides of the helmet Step 5: Head Liner Step 6: Line up Head Liner as shown Step 7: Place Left Speaker in left pocket of Head Liner Notes: Step 8: Place Right Speaker in right pocket of Head Liner Step 9: Head Liner installed (no Oral-Nasal Mask fitted yet) 1. The Head Liner may be washed by hand or machine. 2. Recommended Velcro: Industrial Strength, Sticky Bask Tape, Waterproof. 21

NECK RETAINER AND LOCKING SYSTEM (1) Note: This version (MOD1) of the neck retainer and locking system was introduced in 2011. For the original version refer to previous editions of the helmet Technical Manual. Step 1: Breakdown of Locking System parts Note: There are Left and Right Latch Catch assemblies Step 2: Insert Latch into corresponding Latch Base (i.e. L or R) Step 3: Latch inserted in Latch Base Step 4: Fit Latch Spring over shaft of Latch Step 5: Fit Latch Spring Washer onto Latch Spring Bolt Step 6: Insert Bolt and Washer into shaft of Latch Step 7: Tighten Latch Spring Bolt using an Allen wrench until snug Step 8: Fit assembled Latch Base assembly onto correct side of helmet Step 9: Fit Lock Washer onto Latch Bolt 22

NECK RETAINER AND LOCKING SYSTEM (2) Note: This version (MOD1) of the neck retainer and locking system was introduced in 2011. For the original version refer to previous editions of the helmet Technical Manual. Step 10: Insert Latch Bolt and Washer through helmet into Latch Base assembly Step 11: Tighten Latch Bolt using an Allen wrench until snug Step 12: Repeat the procedure for the other Latch. Step 13: Test the operation of each Latch assembly Step 14: Check condition of Neck Retainer Step 15:Fit Neck Retainer to hinge at rear of helmet using Neck Retainer Bolt and Neck Retainer Nut. Tighten using wrench until snug. Note: Ensure that Neck Retainer moves freely. Step 16: Ensure that Neck Retainer rand Locking System mates correctly 23

HELMET FINAL ASSEMBLY (1) 24

HELMET FINAL ASSEMBLY (2) 25

HELMET FINAL ASSEMBLY (3) 26

HELMET FINAL ASSEMBLY (4) 27

HELMET FINAL ASSEMBLY (5) 28 (Oral-Nasal Mask not installed)

NECK DAM ASSEMBLY Note: The above photographs show the old, pre-2011, Neck Retainer. The current Neck Retainer MOD1, with Neck Dam in place, is shown below. Step 1: Neck Retainer MOD1 Step 2: Neck retainer MOD1 with right Latch Catch open Quad Ring Installation: Step 1: Lightly Lubricate Quad Ring and install in groove Step 2: Quad Ring installed 29

VI. APPENDICES - EXPLODED PARTS DIAGRAMS IMPORTANT NOTE All Gorski part numbers have been assigned Aqua Lung (AQA) part numbers a cross-reference list is at the back of this manual. Appendix A Appendix B Appendix C Appendix D Appendix E Appendix F Appendix G Appendix H Appendix I Appendix J Main Assemblies Inner Components Manifold Body Assembly Free Flow Valve Assembly Second Stage Regulator Assembly Nose Clearing Device Assembly Neck Dam Assembly Double Exhaust Valve Kit Welding Shield Kit Annual Service Kit 30

APPENDIX A MAIN ASSEMBLIES 31

APPENDIX B INNER COMPONENTS 32

APPENDIX C MANIFOLD BODY ASSEMBLY 33

APPENDIX D FREE FLOW VALVE ASSEMBLY 34

APPENDIX E SECOND STAGE REGULATOR ASSEMBLY 35

APPENDIX F NOSE CLEARING DEVICE ASSEMBLY 36

APPENDIX G NECK DAM ASSEMBLY 37

APPENDIX H WELDING SHIELD KIT (P/N 400102) 38

APPENDIX I DOUBLE EXH AUST KIT (P/N 400111) 39

APPENDIX I DOUBLE EXH AUST KIT (P/N 400111) INSTALLATION INSTRUCTIONS (1) This procedure is to be performed only by personnel who have received appropriate training. If you do not completely understand all of the procedure, contact Aqua Lung / Gorski to speak directly with a Technical Advisor before proceeding any further. Step 1: Unscrew Free Flow Knob Step 2: Remove Knob, Spring and Nut Step 3: Unscrew Valve Exhaust Cover screws Step 4: Remove Valve Exhaust Cover Step 5: Parts Breakdown for Double Exhaust conversion Step 6: Place Exhaust Bushing over Valve Stem and Bonnet Step 7: Exhaust Bushing installed Step 8: Place Exhaust Seat over Bushing Step 9: Place Flapper Valve onto the Seat. Do NOT lubricate 40

APPENDIX I DOUBLE EXH AUST KIT (P/N 400111) INSTALLATION INSTRUCTIONS (2) This procedure is to be performed only by personnel who have received appropriate training. If you do not completely understand all of the procedure, contact Aqua Lung / Gorski to speak directly with a Technical Advisor before proceeding any further. Step 10: Place all Spacer Rings onto the Seat Step 11: Spacer Rings in place Step 12: Place Valve Exhaust Cover on top of Spacer Rings Step 13: Insert all Screws and run in by hand Step 14: Tighten Screws using a Phillips screwdriver until snug Step 15: Replace Knob, Spring and Nut Step 16: Tighten Nut until snug Step 17: Double Exhaust installed 41

APPENDIX J ANNUAL SERVICE KIT (P/N 400108) All Gorski part numbers have been assigned Aqua Lung (AQA) part numbers. The individual parts in the Annual Service Kit are labeled with AQA part numbers. The Location No. (column E) is provided to assist with correct parts identification and refers to the relevant Exploded Parts Diagram (Appendices A thru G) A B C D E New AQA Part No Gorski Part No Item Description Qty per Kit Location No. 400004 1SS-0007 Nut, Neck Retainer 1 7 400012 1SS-0018 O-Ring, Face Port 1 18 400022 1SS-0027 O-Ring, Swagelok Connector 1 27 400027 1SS-0034 Valve, Flapper, Inhalation 1 34 400031 1SS-0039 O-Ring, Manifold Plug 1 39 400034 1SS-0042 O-Ring, Manifold Connector 2 42 400037 1SS-0045 Gasket, Manifold 1 45 400038 1SS-0046 O-Ring, Manifold SCUBA Plug 1 46 400045 1SS-0053 O-Ring, Exhaust (Small) 1 53 400046 1SS-0054 O-Ring, Exhaust (Large) 2 54 400050 1SS-0058 Washer, Copper 2 58 400052 1SS-0060 O-Ring, Stem, Free Flow Valve 1 60 400060 1SS-0067 O-Ring, Regulator Body, Small 2 67 400064 1SS-0069B O-Ring, Valve Seat, Regulator 1 See Note 400065 1SS-0069C Plate, Rubber, Valve Piston, Regulator 1 See Note 400074 1SS-0072 O-Ring, Nose Clearing Device (NCD) 2 72 Note: These parts are located inside the LP Valve Assembly. 42

VII. SPARE PARTS CROSS-REFERENCE LIST All Gorski part numbers have been assigned Aqua Lung (AQA) part numbers please use this cross-reference list when ordering spare parts. NOTE: ALL PARTS SHOULD BE ORDERED USING THE AQA P/N Gorski P/N Description AQA P/N G2000SSDH Helmet Complete, Gorski 400000 1SS-001 Shell, Helmet 400001 1SS-005 Retainer, Neck, Original 400002 1SS-006 Bolt, Neck Retainer 400003 1SS-007 Nut, Neck Retainer 400004 1SS-009 Spring, Pull Pin 400005 1SS-012 Nut, Knob 400006 1SS-013 Spring, Knob 400007 1SS-014 Knob, Free Flow 400008 1SS-015 Screw 400009 1SS-016 Cover, Valve Exhaust 400010 1SS-017 Cover, Regulator 400011 1SS-018 O-Ring 400012 1SS-019 Plate, Face 400013 1SS-020 Retainer, Port 400014 1SS-021 Screw 400015 1SS-022 Post, Communication 400016 1SS-023 Bulkhead, Communications 400017 1SS-023A Plug (spare), Bulkhead, Communications 400018 1SS-024 Tube, Connecting 400019 1SS-025 Block, Tubing 400020 1SS-026 Connector, Swagelok 400021 1SS-027 O-Ring 400022 1SS-028 Train, Defogger 400023 1SS-029 Barrel, Free Flow 400024 1SS-032 Cup, Oral Nasal 400025 1SS-033 Housing, Inhalation Valve 400026 1SS-034 Valve, Inhalation Flapper 400027 1SS-036 Liner, Head 400028 1SS-037 Body, Manifold 400029 1SS-038 Plug, manifold 400030 1SS-039 O-Ring 400031 1SS-040 Screen 400032 1SS-041 Insert, Manifold Connecting 400033 1SS-042 O-Ring 400034 1SS-043 Screw 400035 1SS-044 Screw 400036 1SS-045 Gasket, manifold 400037 1SS-046 O-Ring 400038 1SS-047 Plug, SCUBA 400039 1SS-048 Valve, Check 400040 43

1SS-049 Fitting, SCUBA 400041 1SS-050 Fitting, Hose 400042 1SS-051 Cap, Fitting 400043 1SS-052 Body, Free Flow Exhaust Valve 400044 1SS-053 O-Ring 400045 1SS-054 O-Ring 400046 1SS-055 Valve, Flapper Exhaust 400047 1SS-056 Ring, Snap Flapper Valve 400048 1SS-057 Seat, Free Flow Valve 400049 1SS-058 Washer, Copper 400050 1SS-059 Stem, Free Flow Valve 400051 1SS-060 O-Ring 400052 1SS-061 Washer, Teflon 400053 1SS-062 Valve, Free Flow Bonnet 400054 1SS-063 Cover, Diaphragm 400055 1SS-0063A Button, Purge 400056 1SS-064 Ring, Snap Cover 400057 1SS-065 Diaphragm, Second Stage 400058 1SS-066 Housing, Second Stage Diaphragm 400059 1SS-067 O-Ring 400060 1SS-068 Body, Second Stage Main 400061 1SS-069 Assembly, Valve 400062 1SS-0069A Seat, Valve 400063 1SS-0069B O-Ring 400064 1SS-0069C Plate, Rubber 400065 1SS-0069D Piston, Valve 400066 1SS-0069E Spring 400067 1SS-0069F Housing, Valve 400068 1SS-0069G Pin, Lever 400069 1SS-0069H Sleeve, Ejector 400070 1SS-0069I Device, Operating 400071 1SS-0070 Spring, Connecting 400072 1SS-0071 Knob, NCD 400073 1SS-0072 O-Ring 400074 1SS-0073 Stem, NCD 400075 1SS-0074 Pad, Metal Nose 400076 1SS-0075 Pad, Nose Neoprene 400077 1SS-0076 Ring, Quad 400078 1SS-0077 Ring, Neck Upper 400079 1SS-0078 Seal, Neck 400080 1SS-0079 Ring, Neck Bottom 400081 1SS-0080 Screw 400082 1SS-0081 Screw 400083 1SS-0082 Bushing 400084 1SS-0083 Buckle, Strap 400085 1SS-0084 Stripe, Nylon 400086 1SS-0085 Body, Welding Shield 400087 1SS-0086 Lens, Welding 400088 1SS-0087 Bracket, Lens Holding 400089 1SS-0088 Gasket, Welding Lens 400090 44

1SS-0089 Screw 400091 1SS-0090 Hinge, Welding Lens 400092 1SS-0091 Screw 400093 1SS-0092 Screw 400094 1SS-0093 Spring, Welding Shield 400095 1SS-0094 Screw 400096 1SS-0095 Bushing, Dual Exhaust 400097 1SS-0096 Seat, Dual Exhaust 400098 1SS-0097 Ring, Spacer 400099 1SS-0098 Screw 400101 n/a Kit, Welding Shield 400102 n/a Neck Ring Assembly 400103 n/a Set, Communication 400104 n/a Second Stage, Cyclone 5000 400106 n/a Bracket, Light/Camera 400107 n/a Kit, Annual Service 400108 n/a Locking System 400109 n/a Kit, Double Exhaust 400111 n/a Kit, Free-Flow, Gorski Helmet 400112 1SS-0099 Bolt, Latch 400113 1SS-0100 Retainer, Neck, MOD1 400114 1SS-0101 Base, Latch, Left 400116 1SS-0102 Base, Latch, Right 400117 1SS-0103 Latch, Left 400118 1SS-0104 Latch, Right 400119 1SS-0105 Washer, Latch Spring 400120 1SS-0106 Bolt, Latch Spring 1SS-0107 O-Ring 1SS-0108 Cap & Ferrules, Comm. Bulkhead 45

GORSKI G2000SS DIVING HELMET TECHNICAL MANUAL Aqua Lung America, Inc. 2340 Cousteau Court, Vista, CA 92081 Tel: (760) 597.5000 Fax: (760) 597.4900 www.aqualung.com/militaryandprofessional www.gorskihat.com 46