Data Sheet DS/FM3200-EN Rev. D FM3200 rmored Variable rea Purgemeter Measurement made easy rmored variable area purgemeters for measuring small flows of gases and liquids The device is particularly suitable for cloudy, opaque, or aggressive measuring media. For use in the chemical, petrochemical and pharmaceutical industries, in gas analysis plants, process engineering, well construction and all applications where glass meter tubes cannot be used. Options With needle valve in the inlet / outlet Minimum and / or maximum alarm signalling unit nalog output 4 20 m Differential pressure regulator Stainless steel housing
Change from one to two columns FM3200 rmored Variable rea Purgemeter Overview Model FM3220, FM3250 FM3225, FM3255 Horizontal process connection Vertical process connection G957 G958 Measured error in accordance with VDE / 6 % qg = 50 % 6 % qg = 50 % VDI 353 Reproducibility ±0.5 % of measured value ±0.5 % of measured value Process connection NPT female thread NPT or pipe female thread Nominal connection diameters /4" NPT /4... NPT, G /4... G Maximum measuring medium temperature -50... 80 C (-58... 356 F) -50... 80 C (-58... 356 F) Maximum pressure rating PN 40 (other ratings available on request) PN (other ratings available on request) Wetted material Stainless steel.457 (36Ti), Viton, Buna N, Kalrez, PVDF, PTFE Needle valve In inlet or outlet Indicator / transmitter IP degree of protection in accordance with EN 529 Mechanical indicator / transmitter Power supply Indicator housing material IP 64 nalog indicator with or without alarm signalling unit (FM3220 / FM3225) nalog indicator with transmitter 4... 20 m (FM3250 / FM3255) Without alarm signalling unit: no power supply nalog indicator with alarm signalling unit: 8 V DC via switching amplifier nalog indicator with transmitter: 0 30 V DC Housing cover: Polycarbonate or stainless steel with fiberglass window Base and cover plate: nodized aluminum, stainless steel available as an option 2 DS/FM3200-EN Rev. D FM3200
Functional description The flowmeters in the FM3200 work according to the float principle. The position of the float in the conical meter tube is proportional to the flow. magnet in the float translates the height of the float as a measurement for the flow to the decouple-proof magnet follower system of the flowmeter. The flow rate value is indicated on a scale by a pointer mounted on a rotating shaft. 6 5 Fig. : Structure (example) Meter housing 2 Meter tube 3 Float with magnet 4 Indicator housing 5 Magnet follower system 6 Cable entry The devices are used for local indication of the current flow rate with integrated alarm signalling units as flow rate monitors or with differential pressure regulators. The devices are also available with an angular position transmitter with 4... 20 m output signal as an option. 2 3 4 G00744 Introduction and basics Installation conditions General The following points are to be considered during installation: The armored variable area flowmeter is installed vertically in piping. The measuring media must flow from bottom to top. Keep the device as far as possible from pipe vibrations. Fastening the piping is normally sufficient. Keep the device as far as possible from powerful magnetic fields. Magnetic fields that are required for operating reasons must not influence the measurement result. The piping should be the same size as the connection size of the flowmeter. Inlet and outlet sections are not required. Valves and pipe bends can be screwed on directly. void pulsating flows and sudden pressure surges. Use slow opening valves. If the flowmeter is installed in a pipeline where decommissioning is impossible or inexpedient, a bypass line should be provided. For gaseous measurement media, the flowmeter should be installed as close as possible to the pipe constrictions. The nominal diameter of the piping at the outlet of the flowmeter should be measured as small as possible. Shut-off and throttle valves should preferably be attached to the outlet of the flowmeter. For liquid measuring media, the nominal size of the piping should be dimensioned as large as possible (if economically viable). FM3200 DS/FM3200-EN Rev. D 3
FM3200 rmored Variable rea Purgemeter 3 2 BB 4 Heat tracing Trace heating may be used under the following conditions: The heat tracing must be installed in a way that ensures there is no temperature increase in the indicator housing. The maximum permitted temperature of the heat tracing must not exceed the permitted measuring medium temperature. When using electrical heat tracing, attention must be paid to potential functional impairment by electromagnetic fields. Fig. 2: Installation of the flowmeter Shut-off valve in the inlet 2 Flowmeter 3 Shut-off valve in the outlet 4 Bypass line G0736 Operating conditions variable area flowmeter is specified for a defined set of operating conditions of the measuring medium. For liquids and gases, these are pressure and temperature-related properties (density and viscosity) under operating conditions. For gases, in particular, this means operating at a specific operating pressure and operating temperature. The specified accuracy of the device always refers to the operating conditions underlying the specification. Installation recommendations Refer to VDI / VDE Directive 353 sheet 3, Selection and Installation Recommendations for Variable rea Flowmeters. Pressure chambers and collecting tanks If piston pumps or compressors are used for the transport of the measuring media, a pulsating flow of the measurement media must be expected. In order to reduce the pulsating of the float, the installation of pressure chambers or collecting tanks in the piping before the flowmeter is recommended. Pressure loss The available operating pressure at the measuring point must be higher than the pressure loss listed for the flowmeter in the specifications. It is important to also consider the pressure loss downstream from the flowmeter due to losses in the piping and other fittings. For information on pressure loss, see chapter "Measuring range table" on page 0. Sensor insulation If the flowmeter needs to be insulated, only the meter tube must be included in the pipe insulation. The indicator housing must not be insulated. This prevents the temperature in the device from rising beyond permitted limits. 4 DS/FM3200-EN Rev. D FM3200
Prevention of compression oscillations when measuring gases With low flow amounts and low operating pressure, so-called compression oscillations of the float can occur. If the maximum upstream pressure listed in the specifications is not reached, the flowmeter can optionally be equipped with a mechanical float damper. Damping is available for the device types FM3225 and FM3255 with a process connection size > /4". To prevent self-generated compression oscillations, note the following information from VDI / VDE 353 Sheet 3: Select a flowmeter with the lowest possible pressure loss. Minimize the piping length between the flowmeter and the closest up or downstream throttling location. Restrict the usual measuring range from the usual 0 % to 25 %. When setting the flow rate value, always start assuming larger values. Increase the operating pressure and consider its effect on the flow rate values due to the change in gas density at the new operating conditions. Minimize non-throttled, free volumes upstream and downstream of the device. Solids content in the measuring medium Variable area flowmeters have only limited suitability for measuring media containing solids. Depending on the concentration, particle size and type of solid, increased mechanical abrasion may occur, especially at the critical measuring edge of the float. In addition, solidified deposits on the float can change its weight and shape. These effects can lead to erroneous measurement results, depending on the float type. In general, the use of appropriate filters is recommended in such applications. For the flow measurement of measuring media containing magnetic particles, we recommend the installation of a magnetic separator upstream of the variable area flowmeter. Pressure shocks Especially when measuring gases, it is possible that pressure or shock waves can occur when fast opening solenoid valves are employed and the piping cross-sections are not throttled, or if there are gas bubbles in liquids. s a result of the sudden expansion of the gas in the piping, the float is forcibly driven against the upper floatstop. Under certain conditions, this can lead to destruction of the device. The mechanical float damping is not suitable for the compensation of pressure shocks! FM3200 DS/FM3200-EN Rev. D 5
FM3200 rmored Variable rea Purgemeter Specifications Scale Design optionally with percentage scale or product scale. Scale length: Quadrant mm (2.36 inch) Mechanical float damper Option available with FM3225 / FM3255 from /4" for preventing compression oscillations in gas measurements with a low operating pressure. Measuring accuracy 6 % qg = 50 % in accordance with VDE / VDI 353, sheet 2 Reproducibility ±0.5 % of final value Measuring range limits and span limits Measuring span: :0 For gas applications up to 3200 l/h air, less than :0 For detailed information about measuring ranges, see chapter "Measuring range table" on page 0. Temperature limits Maximum permissible ambient temperature: Standard version: -25... 80 C (-3... 76 F) Low temperature version: -50... 80 C (-58... 76 F) For use in potentially explosive atmospheres, observe the temperature values in chapter "Use in potentially explosive atmospheres" on page 7! For devices with alarm signalling units, observe the temperature data in chapter " larm signaling unit" on page 8! IP rating IP 64 Materials Materials for wetted parts Component Variable area Orifice plate / cone O-rings Fittings Meter tube holder Material Stainless steel.457 (36 Ti) Stainless steel.457 (36 Ti) Viton, Buna N, Kalrez, EPDM Stainless steel.457 (36 Ti) Materials for the indicator housing Component Case cover Base plate Protective cap Material load 20 (740) PS [bar (psi)] (450) 80 () (870) 40 (580) 20 (290) FM3225 / FM3255 FM3220 / FM3250 PVDF or PTFE (only with /4 device connection) Material Polycarbonate or stainless steel with fiberglass window nodized aluminum Option: stainless steel nodized aluminum Option: stainless steel 0 - -30 0 30 90 20 50 80 20 240 (-76) (-22) (32) (86) (94) (248) (302) (356) (40) (464) TS [ C ( F)] G0735 Fig. 3: PS: Pressure, TS: Temperature 6 DS/FM3200-EN Rev. D FM3200
Maximum permissible operating pressure The permissible operating pressure is dependent on the optional device equipment. Model Option Max. permissible operating pressure FM3225 / FM3255 Without bar (450.38 psi) FM3220 / FM3250 With needle valve With differential pressure regulator 40 bar (580.5 psi) 4 bar (203.05 psi) (Standard, higher pressures available on request) Permissible measuring medium temperature Permissible measuring medium temperature depending on gasket material. Gasket materials O-ring / meter tube holder Viton / PVDF Buna N / PVDF Kalrez / PTFE Viton / PTFE Buna N / PTFE EPDM / PVDF Viton / none Buna N / none Kalrez / none T medium min / max -20... C (-4... 22 F) -30... C (-22... 22 F) -40... 80 C (-40... 356 F) -20... 80 C (-4... 356 F) -20... C (-4... 22 F) -50... C (-58... 22 F) -20... 80 C (-4... 356 F) -30... C (-22... 22 F) -40... 80 C (-40... 356 F) nalog indicator with or without alarm signaling unit magnet in the float translates the height of the float as a measurement for the flow to the decouple-proof magnet follower system of the flowmeter, which is directly connected to the indicator pin. For analog indicators, the flow value is shown by the indicator on the scale. For analog indicators with an angular position transmitter, the indicator position is also measured directly at the axis. The optional alarm signalling units can be integrated into the flowmeter housing. The alarm signalling units are available as single (minimum or maximum alarm) or double alarms minimum and maximum alarm). The switching points are adjustable. The alarm signalling units can be used for switching pumps, solenoid valves, etc.. 4 3 2 NOTE The permissible measuring medium temperature range is dependent on which gasket material is used. The details on the factory and name plate of the flowmeter must be strictly observed. Failure to comply with this information can result in destruction of the gasket and the flowmeter. G00745 Fig. 4: Single alarm (example) Metal tag 2 larm signalling unit (proximity switch) 3 larm adjustment 4 Indicator FM3200 DS/FM3200-EN Rev. D 7
FM3200 rmored Variable rea Purgemeter larm signaling unit Specifications Operating mode bistable Switching function NMUR contact Nominal voltage 8 V DC (Ri approx. kω) Operating voltage 5... 25 V DC Switching frequency Maximum 5 khz Connection type Cable, 2-wire, brown (+) / blue (-), length.75 m (5.74 ft) ) Switching point single alarm Minimum 0 % Maximum 40 % Switching point double alarm Minimum setting range approx. 5 % Setting accuracy ±2 % of measured value Reproducibility ±0.5 % of scale end value ) Other cable lengths available on request. Temperature and electrical data The following table shows the maximum permitted measuring medium temperature T medium and the permitted electrical data depending on the ambient temperature T ambient and the gasket material. Switching amplifier dditional switching amplifiers are needed to operate the alarm signaling units. See chapter "Ordering information switching amplifier" on page 23 for further information. Specifications Power supply Output Switching capacity Maximum permissible cable length Permissible ambient temperature range Electrical connection 230 V C, +0 % / -5 %, 45 Hz 5 V C, +0 % / -5 %, 45 Hz 24 V DC, +0 % / -5 % One or two switching relays with potential-free changeover contacts Maximum 250 V, maximum 4, maximum 500 V Between switch amplifier and alarm signaling unit: 300 m (984 ft) -20 C (-4 40 F) Screw terminals, maximum 2.5 mm 2 (4 WG) Type of assembly 35 mm top-hat rail in accordance with EN 75:200 IP rating IP 20 in accordance with EN 529 Weight pprox. 50 g (0.3 lb) Electrical data mbient temperature T ambient 40 C (04 F) 50 C (22 F) C (40 F) T medium maximum [ C ( F)] I i [m] P i [mw] B B B 25 34 80 (356) 65 (329) 55 (3) 25 64 80 (356) 65 (329) 55 (3) 52 69 30 (266) 5 (239) 76 242 80 (76) 80 (76) 65 (49) 65 (49) 50 (22) 50 (22) Gasket material Buna N B Gasket material Viton / Kalrez 8 DS/FM3200-EN Rev. D FM3200
Change from two to one column nalog indicator with transmitter The models FM3250 / FM3255 have an integrated angular position transmitter. The angular position transmitter is installed on the indicator axis of the analog indicator and transforms the indicator position into a 4 20 m output signal proportional to the measured value. Differential pressure regulator The optional differential pressure regulator is used in connection with the flowmeter. The differential pressure regulator has the task of halting the flow that is adjusted using the needle valve of the purgemeter. G0739 Fig. 5: Flowmeter with angular position transmitter (example) Specifications Output signal 4 20 m, two-wire technology Power supply maximum 30 V DC Power consumption Maximum 30 m Connection type Cable, 2-wire, brown (+) / blue (-), length.75 m (5.74 ft) ) mbient temperature range -20 40 C (-4 04 F) Version ngular position transmitter in twowire technology ) Other cable lengths available on request. G0734 Fig. 6: Flowmeter with differential pressure regulator Maximum permissible operating pressure 4 bar (203 psi) Maximum permissible differential pressure 7 bar (0.5 psi) Required upstream pressure 0.2 bar Maximum flowrate Water: approx. 75 l/h ir: Qn approx. 2000 l/h Weight.2 kg (2.5 lb) including flowmeter Materials Component Material Housing Stainless steel.457 Diaphragms Viton ) (maximum 80 C (356 F)) O-rings Viton ) Springs Stainless steel.440 Valve seat and pin Stainless steel.440 Connecting pipe Stainless steel.430 Pipe fitting Stainless steel.430 ) For ammonia, Buna N is required (maximum 20 C (248 F)) FM3200 DS/FM3200-EN Rev. D 9
FM3200 rmored Variable rea Purgemeter Measuring range table NOTE The "FlowCalc" program, which is available as a free download from www.abb.com/flow, can be used to calculate flow rates, pressure losses, and upstream pressure requirements. Model FM3220 / FM3250 / FM3225 / FM3255, variable area and armored The data listed applies to water at 20 C (68 F), kg/dm 3 (62.43 lb/ft 3 ), mpas ( cp) and to air at 0 C (32 F), 03 mbar (4.7 psia). To set up devices for different measurement media or operating conditions please check the BB Product Selection ssistant, available at www.abb.com/flow. Process Maximum flowrate V std 2) P 3) dif P 4) sta D 5) p Order code 6) connection ) Water [l/h (USgal/h)] ir [m 3 /h (scfh)] [mpas (cp)] [bar (psi)] [bar (psi)] [mbar (psi)] /4" (0.26) 35 (.24) 4 (4) 0.7 (0.5).0 (4.5) 8 (0.2) 0H.6 (0.42) 54 (.9) 4 (4) 0.7 (0.5).0 (4.5) 8 (0.2) 02H 2.5 (0.66) (3.53) 6 (6) 0.7 (0.5).0 (4.5) 8 (0.2) 03H 4 (.06) (5.65) 6 (6) 0.7 (0.5).0 (4.5) 8 (0.2) 04H 6 (.59) 230 (8.2) 8 (8) 0.7 (0.5).0 (4.5) 8 (0.2) 05H 0 (2.64) 350 (2.36) 8 (8) 0.7 (0.5).0 (4.5) 8 (0.2) 06H 6 (4.23) 540 (9.07) 8 (8) 0.7 (0.5).0 (4.5) 8 (0.2) 07H 25 (6.6) 850 (30.02) 8 (8) 0.7 (0.5).0 (4.5) 9 (0.3) 08H 40 (0.57) 250 (44.4) 8 (8) 0.7 (0.5).0 (4.5) 0.5 (0.5) 09H (5.85) 900 (67.) 8 (8) 0.7 (0.5).0 (4.5) 2.5 (0.8) 0H (26.42) 3 (09.48) 2 (2) 7).0 (4.5) 7.0 (0.25) H ) Connection nominal size 2) V std : Maximum permissible viscosity without calibration. 3) P dif : Minimum required differential pressure for operation with a differential pressure regulator (FM3220 / FM3250 only). 4) P sta : Minimum required static pressure to prevent compression oscillations. For lower pressures, consult BB. 5) Total pressure loss with stainless steel float at maximum flow. 6) Order code of the meter tube-float construction. See chapter "Main ordering information FM3220 and FM3250" on page 9 for further information. 7) Not available with differential pressure regulator. 0 DS/FM3200-EN Rev. D FM3200
Model FM3225 / FM3255, conical float and orifice plate The data listed applies to water at 20 C (68 F), kg/dm 3 (62.43 lb/ft 3 ), mpas ( cp) and to air at 0 C (32 F), 03 mbar (4.7 psia). To set up devices for different measurement media or operating conditions please check the BB Product Selection ssistant, available at www.abb.com/flow. Process Maximum flowrate V std 2) P 3) dif P 4) sta D 5) p Order code 6) connection ) Water [l/h (USgal/h)] ir [m 3 /h (scfh)] [mpas (cp)] [bar (psi)] [bar (psi)] [mbar (psi)] 3/8" or /2" (26.42) 3200 (3.0) 8 (8) 4.0 (58.02) 0.3 (4.35) (0.87) 20H (42.27) 5000 (76.57) 8 (8) 4.0 (58.02) 0.3 (4.35) 70 (.02) 2H 200 (52.83) 00 (2.89) 8 (8) 4.0 (58.02) 0.3 (4.35) 80 (.6) 22H 250 (66.04) 8000 (282.52) 8 (8) 4.0 (58.02) 0.3 (4.35) 90 (.3) 23H 300 79.25) 9000 (37.83) 8 (8) 4.0 (58.02) 0.3 (4.35) (2.32) 24H /2" 400 (05.67) 2000 (423.78) 8 (8) 4.0 (58.02) 0.3 (4.35) 75 (.09) 30H 500 (32.09) 5000 (529.72) 8 (8) 4.0 (58.02) 0.3 (4.35) 85 (.23) 3H 0 (58.5) 8000 (635.66) 8 (8) 4.0 (58.02) 0.3 (4.35) 95 (.38) 32H 700 (84.92) 20 (5547.6) 8 (8) 4.0 (58.02) 0.3 (4.35) 05 (.53) 33H 800 (2.34) 24000 (847.55) 8 (8) 4.0 (58.02) 0.3 (4.35) 30 (.89) 34H " 800 (2.34) 23800 (840.49) 3 (3) 6 (232.06) 0.4 (5.8) (0.87) 40H 0 (264.7) 29700 (048.85) 3 (3) 6 (232.06) 0.4 (5.8) 62 (0.9) 4H 0 (422.68) 470 (680.98) 3 (3) 6 (232.06) 0.4 (5.8) 74 (.07) 42H 2000 (528.34) 59500 (20.22) 3 (3) 6 (232.06) 0.4 (5.8) 85 (.23) 43H 2500 (6.43) 74400 (2627.4) 3 (3) 6 (232.06) 0.4 (5.8) 05 (.52) 44H 3000 (792.52) 89300 (353.6) 3 (3) 6 (232.06) 0.4 (5.8) 30 (.89) 45H ) Connection nominal size 2) V std : Maximum permissible viscosity without calibration. 3) P sta : Minimum required static pressure for preventing compression oscillations. t low pressure, the use of the float damper is required. 4) P min : Minimum required static pressure in the device when using the optional float damper (Wendel). 5) Total pressure loss with stainless steel float at maximum flow. 6) Order code of the meter tube-float construction. See chapter "Main ordering information FM3225 and FM3255" on page 2 for further information. FM3200 DS/FM3200-EN Rev. D
FM3200 rmored Variable rea Purgemeter Dimensions Model FM3220 / FM3225 FM3220 (horizontal pipe connection) B FM3225 (vertical pipe connection) a ØB 29 (.4) 3,5 (0.53) Ø2 (0.83) 67 (2.64) C D Pg 7 a 26,5 (.04) 8 (0.7) 67 (2.64) 4 (4.49) 23,5 (0.93) 90 (3.54) Ø8 (0.7) Pg 7 C 78 (3.07) 79 (3.) E F a 26,5 (.04) 78 (3.07) 5,5 (2.03) 28,5 (.2) 34 (.34) BB 45 (.77) ) E D C 80 40 20 0 68 (2.68) 50 (.97) 2) ØB 4 (0.55) Fig. 7: Dimensions in mm (inch), projection in accordance with ISO method E, SW width across flats in mm FM3220, meter size /4" B FM3225, meter size /4" /2" C FM3225, meter size " Connection cable 750 mm (5.74 ft) long (only with alarm signalling unit, other cable lengths available on request) G0746 Model Meter size Ø a Ø B [mm (inch)] Ø C [mm (inch)] Ø D [mm (inch)] Ø E [mm (inch)] Ø F [mm (inch)] Weight [kg (lb)] FM3220 /4" SW22 8 (0.7) 25 (4.92) 29 (.4) 34 (.34) 29 (.4) 0.4 (0.88) FM3225 /4" SW9 0.3 (0.66) FM3225 3/8" SW24 25 (0.98) 64 (6.46) 48.5 (.9) 30.5 (.2) 32.5 (.28) 0.5 (.) FM3225 /2" SW27 25 (0.98) 64 (6.46) 48.5 (.9) 30.5 (.2) 32.5 (.28) 0.6 (.32) FM3225 " SW50 50 (.97) 230 (9.06) 8 (3.9) 8 (0.7) 2.2 (4.85) 2 DS/FM3200-EN Rev. D FM3200
Model FM3250 / FM3255 FM3250 (with angular position transmitter) FM3255 (with angular position transmitter) B a E F ØB Ø8 (0.7) C 68 (2.68) 58 (2.28) 3 (.22) 3,5 (0.53) Ø2 (0.83) a D 27 (.06) 79 (3.) 4 (4.49) 68 (2.68) 23 (0.9) 90 (3.54) Ø8 (0.7) C 79 (3.) a a ø B 27 (.06) 79 (3.) 5 (2.0) 28,5 (.2) C 80 40 20 0 BB 68 (2.68) F D 4 (0.55) Fig. 8: Dimensions in mm (inch), projection in accordance with ISO method E, SW width across flats in mm FM3250, meter size /4" B FM3255, meter size /4" /2" C FM3255, meter size " connection cable 750 mm (5.74 ft) long (other cable lengths available on request) G0747 Model Meter size a Ø B [mm (inch)] Ø C [mm (inch)] Ø D [mm (inch)] Ø E [mm (inch)] Ø F [mm (inch)] Weight [kg (lb)] FM3250 /4" SW22 8 (0.7) 25 (4.92) 29 (.4) 3 (.22) 58 (2.28) 0.5 (.) FM3255 /4" SW9 0.4 (0.88) FM3255 3/8" SW24 25 (0.98) 64 (6.46) 48.5 (.9) 34.5 (.36) 6.5 (2.42) 0.6 (.32) FM3255 /2" SW27 25 (0.98) 64 (6.46) 48.5 (.9) 34.5 (.36) 6.5 (2.42) 0.7 (.54) FM3255 " SW50 50 (.97) 230 (9.06) 8 (3.9) 74 (2.9) 2.3 (5.07) FM3200 DS/FM3200-EN Rev. D 3
FM3200 rmored Variable rea Purgemeter Model FM3220 / FM3250, with differential pressure regulator for wall mounting 93 (7.) 39 (.54) 67 (2.64) 23,5 (0.96) 4 (4.49) SW7 Ø2 (0.83) 6 (0.24) 9 (0.75) 26,5 (.04) 78 (3.07) Ø 5,6 (0.22) SW57 Pg 7 2 57 (2.24) 6,5 (0.26) 44 (.73) 8 (3.9) (2.36) 5,5 (2.03) 58 (2.28) (0.43) 55 (6.0) 0,5 (0.4) 2 Ø 44,5 (.75) 28,5 (.2) 62 (2.44) Fig. 9: Dimensions in mm (inch), projection in accordance with ISO method E medium inlet, female thread /4" NPT 2 medium outlet, female thread /4" NPT G0748 4 DS/FM3200-EN Rev. D FM3200
Change from one to two columns Model FM3220 / FM3250, with differential pressure regulator for cable assembly SW7 29 (.4) / 58 (2.28) 3,5 (0.53) Ø2 (0.83) 4 (4.49) 7 (0.28) 23,5 (0.93) 67 (2.64) 73 (6.8) 39 (.54) SW 57 Ø8 (0.7) Pg 7 26,5 (.04) 78 (3.07) 2 Fig. 0: Dimensions in mm (inch), projection in accordance with ISO method E medium inlet, female thread /4" NPT 2 medium outlet, female thread /4" NPT 9 (0.75) Ø 44,5 (.75) 8 (3.9) 28,5 (.2) 5,5 (2.03) G0749 FM3200 DS/FM3200-EN Rev. D 5
Change from one to two columns FM3200 rmored Variable rea Purgemeter ccessories Needle valves D D DN B DN C E G475 Fig. 2: Stainless steel needle valve Fig. : Brass needle valve Change from two to one column Needle valves for installation in the piping before or after the flowmeter. Valves in the in-line housing with female thread connections. For ordering information, see chapter "Ordering information needle valves" on page 23. E C G478 Drawing Material Pressure rating Temperature Fig. Brass PN maximum C (22 F) Fig. 2 Stainless steel.457 (ISI 36Ti) PN 200 maximum 80 C (356 F) Brass needle valve Fig. DN Ø D mm (inch) mm (inch) C mm (inch) E mm (inch) Width across flats mm G /4" 50 (.97) 72 (2.83) 0 (0.39) 50 (.97) 22 G /2" 63 (2.48) 72 (2.83) 2 (0.47) 55 (2.7) 25 G 3/4" 63 (2.48) 95 (3.74) 4 (0.55) 67 (2.64) 32 G 90 (3.54) 30 (5.2) 7 (0.67) 74.5 (2.93) 40 Stainless steel needle valve Fig. 2 DN Ø D mm (inch) mm (inch) B mm (inch) C mm (inch) E mm (inch) G /4" 50 (.97) 72 (2.83) 25 (0.98) 3 (0.5) 50 (.97) G /2" 63 (2.48) 72 (2.83) 30 (.8) 6 (0.63) (2.36) G 3/4" 63 (2.48) 95 (3.74) 35 (.38) 8 (0.7) 75 (2.95) G 90 (3.54) 30 (5.2) 45 (.77) 22 (0.87) (3.94) /4" NPT 50 (.97) 72 (2.83) 25 (0.98) 3 (0.5) 50 (.97) 3/8" NPT 50 (.97) 72 (2.83) 25 (0.98) 3 (0.5) 55 (2.7) /2" NPT 63 (2.48) 72 (2.83) 30 (.8) 6 (0.63) (2.36) 6 DS/FM3200-EN Rev. D FM3200
Change from two to one column Use in potentially explosive atmospheres Ex-marking TEX Type examination certificate TÜV 03 TEX 25 FM3220 and FM3225 (device without alarm signalling unit) II /2 G c Tx Ga/Gb II 2D T5 C Db FM3220 and FM3225 (device with alarm signalling unit) II /2 G c ia IIc T6 Ga/Gb II 2D T5 C Db Installation Observe the following points when installing the devices in potentially explosive atmospheres: The alarm signalling units must only be connected to certified intrinsically safe circuits. When using electrical heat tracing, attention must be paid to potential functional impairment by electromagnetic fields. The specifications of EN 079-4 must be observed. Use with zone 0 in the meter tube. Ensure that the ambient conditions are suitable for devices in zone (e.g. through ensuring sufficient ventilation). The FM3250 / FM3255 models with angular position transmitters are not approved for use in potentially explosive atmospheres! Electrical connections B 2 4 Temperature data Maximum permissible ambient temperature T ambient : -20... C (-4... 40 F) Maximum permissible measuring medium temperature For the maximum measuring medium temperature, refer to the tables in chapter "Limit value tables" on page 8. The maximum permissible measuring medium temperature for dust explosion protection is derived from the possible surface temperature of the flowmeter. The higher value must be used. F U U + - 3 5 Fig. 3: Electrical connection of an alarm signalling unit to a switching amplifier (example) Hazardous area B Non-hazardous area FM3200 flowmeter with alarm signalling unit 2 NMUR input switching amplifier 3 Switching amplifier 4 Switching amplifier output 5 Switching amplifier power supply G959 The circuits (between the alarm signalling units and the switching amplifier) are intrinsically safe. The switching amplifier itself must be mounted outside the hazardous area. FM3200 DS/FM3200-EN Rev. D 7
Change from one to two columns Change from two to one column FM3200 rmored Variable rea Purgemeter Limit value tables Devices for use in category (zone 0 in meter tube) Equipment: T medium = T ambient -20 C (-4 F) tmospheric conditions: 0.8.... bar (.6... 5.95 psi) Category refers to the interior of the meter tube. Ensure that the ambient conditions are suitable for devices in zone (e.g. by ensuring sufficient ventilation). Electrical data Permissible ambient temperature T ambient 40 C (04 F) 50 C (22 F) C (40 F) Permissible measuring medium temperature T medium in the relevant temperature class [ C ( F)] U I [V] I I [m] P I [mw] C I [nf] L I [μh] T6 T5 T4 T6 T5 T4 T6 T5 T4 6 25 34 30 25 64 52 69 50 (22) 76 242 0 (50) 50 (22) 35 (95) 35 (95) 25 (77) 25 (877) 50 (22) Devices for use in category 2 (zone ) Equipment: T medium = T ambient -20 C (-4 F) Electrical data Permissible ambient temperature T ambient 40 C (04 F) 50 C (22 F) C (40 F) Permissible measuring medium temperature T medium in the relevant temperature class [ C ( F)] U I [V] I I [m] P I [mw] C I [nf] L I [μh] T6 T5 T4 T3 T6 T5 T4 T3 T6 T5 T4 T3 6 25 34 30 85 (85) 25 64 85 (85) 52 69 50 (22) 76 242 0 (50) 85 (85) 50 (22) 35 (275) 35 (275) 30 (266) 80 (76) 80 (356) 80 (356) 30 (266) 80 (76) 85 (85) 85 (85) 35 (95) 70 (58) 35 (95) 35 (275) 35 (275) 5 (239) 65 (49) 65 (329) 65 (329) 5 (239) 65 (49) 85 (85) 70 (58) 25 (77) 25 (77) 35 (275) 35 (275) 50 (22) 55 (3) 55 (3) 50 (22) 8 DS/FM3200-EN Rev. D FM3200
Ordering Information Main ordering information FM3220 and FM3250 FM3220: nalog indicator with / without alarm, horizontal screw connection FM3250: nalog indicator with angular position transmitter, horizontal screw connection Base model FM3200 rmored Variable rea Purgemeter D032 X X XX X X X X X X X X X X X X Secondary Continued see Indicator ) 2 next page Indicator with electronic converter 2) 5 Meter Construction Fitting design (horizontal) 0 Design Level (Specified by BB) XX Needle Valve Position Without valve Inlet fitting N Outlet fitting M Material of dapter / Sealing PVDF / Viton (/4 in.) PVDF / Buna N (/4 in.) 2 PVDF / EPDM (/4 in.) (Low Temperature -50 C) Fitting Material ISI 36Ti SST (.457) T Tube Material ISI 36Ti SST (.457) T Certificates Standard Inspection certificate 3. acc. EN 0204 B Pressure test acc. D2000 C Material certificate 3. acc. EN 0204 with pressure test acc. D2000 D Float Construction Standard, without twisted guide rod 0 Housing Polycarbonate ) Frame ISI 36Ti SST (.457), window of glass ) C ISI 36Ti SST (.457) (deep) 2) D Frame ISI 36Ti SST (.457), window of glass + base plate and cover ISI 36Ti SST (.457) ) E ISI 36Ti SST (.457) (deep) plus base plate and cover ISI 36Ti SST (.457) 2) F FM3200 DS/FM3200-EN Rev. D 9
FM3200 rmored Variable rea Purgemeter Main ordering information FM3200 rmored Variable rea Purgemeter X X X X X Signal Output Indicator without output signal ) 0 Indicator with Min. larm ) Indicator with Max. larm ) 2 Indicator with Min. / Max. larm ) 3 Indicator with analog output 4... 20 m / 2-wire (not for Ex) 2) 4 Differential Regulator Without Model 53RT20, ISI 36Ti SST (.457) 3) T Mounting Inline mounting Wall mounting (only with differential pressure regulator) 2 Connection Type /4 in. NPT Name Plate BB Standard dditional ordering information FM3220 and FM3250 FM3200 rmored Variable rea Purgemeter XXX X XXX Tube / Float Combination Scale (Specified by BB, for possible order codes, see chapter "Measuring range table" on page 0) Percentage scale 4) X Direct reading 4) X Special Options With 5 m signal cable ) 5) W0 mbient temperature -50... 80 C ) 6) W02 ) Only with FM3220 2) Only with FM3250 3) With inlet needle valve only 4) The scale design must be specified when ordering. The relevant order code is defined by BB depending on the application. 5) Indicator with larm only 6) Indicator without output signal only XXX 20 DS/FM3200-EN Rev. D FM3200
Main ordering information FM3225 and FM3255 FM3225: nalog indicator with / without alarm, vertical screw connection FM3255: nalog indicator with angular position transmitter, vertical screw connection Base model FM3200 rmored Variable rea Purgemeter D032 X X XX X X X X X X X X X X X X Secondary Continued see Indicator ) 2 next page Indicator with electronic converter 2) 5 Meter Construction Tube construction (vertical) 5 Design Level (Specified by BB) XX Needle Valve Position Without valve Material of dapter / Sealing PVDF / Viton (/4 in.) PVDF / Buna N (/4 in.) 2 PTFE / Kalrez (/4 in.) 3 Without / Viton (> /4 in.) 4 Without / Buna N (> /4 in.) 5 Without / Kalrez (> /4 in.) 6 PVDF / EPDM (/4 in.) (Low Temperature -50 C) Without / EPDM (> /4 in.) (Low Temperature -50 C) B Fitting Material ISI 36Ti SST (.457) T Tube Material ISI 36Ti SST (.457) T Certificates Standard Inspection certificate 3. acc. EN 0204 B Pressure test acc. D2000 C Material certificate 3. acc. EN 0204 with pressure test acc. D2000 D Float Construction Standard, without twisted guide rod 0 With twisted rod (> /4 in.) Housing Polycarbonate ) Frame ISI 36Ti SST (.457), window of glass ) C ISI 36Ti SST (.457) (deep) 2) D Frame ISI 36Ti SST (.457), window of glass + base plate and cover ISI 36Ti SST (.457) ) E ISI 36Ti SST (.457) (deep) plus base plate and cover ISI 36Ti SST (.457) 2) F FM3200 DS/FM3200-EN Rev. D 2
FM3200 rmored Variable rea Purgemeter Main ordering information FM3200 rmored Variable rea Purgemeter X X X X X Signal Output Indicator without output signal ) 0 Indicator with Min. larm ) Indicator with Max. larm ) 2 Indicator with Min. / Max. larm ) 3 Indicator with analog output 4... 20 m / 2-wire (not for Ex) 2) 4 Differential Regulator Without Mounting Inline mounting Connection Type /4 in. NPT (... l/h water) G /4 in. (... l/h water) B 3/8 in. NPT (... 300 l/h water) K G 3/8 in. (... 300 l/h water) L /2 in. NPT (400... 800 l/h water) M G /2 in. (400... 800 l/h water) N in. NPT (800... 3000 l/h water) P G in. (800... 3000 l/h water) Q Male connector 6CM8 S Name Plate BB Standard dditional ordering information FM3225 and FM3255 FM3200 rmored Variable rea Purgemeter XXX X XXX Tube / Float Combination Scale (Specified by BB, for possible order codes, see chapter "Measuring range table" on page 0) Percentage scale 3) X Direct reading 3) X Special Options With 5 m signal cable ) 4) W0 mbient temperature -50... 80 C ) 5) W02 ) Only with FM3225 2) Only with FM3255 3) The scale design must be specified when ordering. The relevant order code is defined by BB depending on the application. 4) Indicator with larm only 5) Indicator without output signal only XXX 22 DS/FM3200-EN Rev. D FM3200
Change from one to two columns Certificates Description Works Certificate per EN 0204 2. Works Certificate per EN 0204 2.2 Color Penetration Test Report DIN 5452 Certificate of Compliance for Repaired pparatus for Ex tmospheres Calibration Certificate plus Certificate of Compliance for ccuracy (not DN ) Certificate of Compliance for ccuracy Certificate of Compliance of Visual and Dimensional Inspection Certificate acc. to NCE MR 075 (FM54x, FM3200) Order number BZ--000-SDM BZ--0002-SDM BZ--000-00-SDM BZ-3-6-SDM BZ-5-006-SDM BZ-5-008-0-SDM BZ-5-0040-SDM BZ-5-0042 ccessories Ordering information switching amplifier Description mplifier Model KF5-SR2-Ex.W, Single larm, 5 V 50 / Hz mplifier Model KF6-SR2-Ex.W, Single larm, 230 V 50 / Hz mplifier Model KFD2-SR2-Ex.W, Single larm, 24 V DC mplifier Model KF5-SR2-Ex2.W, Double larm, 5 V 50 / Hz mplifier Model KF6-SR2-Ex2.W, Double larm, 230 V 50 / Hz mplifier Model KFD2-SR2-Ex2.W, Double larm, 24 V DC Ordering information needle valves Description Needle Valve, Brass Needle Valve, Brass, /4 in., separate Needle Valve for oxygen appplications, Brass, /4 in., separate Needle Valve, Brass, /2 in., separate Needle Valve for oxygen appplications, Brass, /2 in., separate Needle Valve, Brass 3/4 in., separate Needle Valve for oxygen appplications, Brass 3/4 in., separate Needle Valve, Brass in., separate Needle Valve for oxygen appplications, Brass in., separate Needle Valve, stainless steel Needle Valve, ISI 36Ti SST (.457), /4 in., separate Needle Valve, ISI 36Ti SST (.457), /2 in., separate Needle Valve, ISI 36Ti SST (.457), 3/4 in., separate Needle Valve, ISI 36Ti SST (.457), in., separate Needle Valve, ISI 36Ti SST (.457), 3/8 in. NPT, separate, Needle Valve, ISI 36Ti SST (.457), /4 in. NPT, separate Needle Valve, ISI 36Ti SST (.457), /2 in. NPT, separate Order number D630U0 D630U02 D630U03 D630U04 D630U05 D630U06 Order number D25D4 D25D00U0 D25D5 D25D00U02 D25D6 D25D00U03 D25D07 D25D00U04 D25D D25D2 D25D3 D25D09 D25D003U0 D25D003U02 D25D003U03 Trademarks Buna-N is a registered trademark of DuPont Dow Elastomers. Kalrez and Kalrez Spectrum TM are registered trademarks of DuPont Performance Elastomers. Viton is a DuPont de Nemours trademark FM3200 DS/FM3200-EN Rev. D 23
Contact us Change from two to one column BB Limited Process utomation Howard Road, St. Neots Cambridgeshire, PE9 8EU UK Tel: +44 (0)870 0 622 Fax: +44 (0)480 23 339 Mail: enquiries.mp.uk@gb.abb.com BB Inc. Process utomation 25 E. County Line Road Warminster, P 8974 US Tel: + 25 674 00 Fax: + 25 674 783 Note We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. BB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. We reserve all rights in this document and in the subject matter and illustrations contained therein. ny reproduction, disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of BB. Copyright 205 BB ll rights reserved D84S042U02 Rev. 04 DS/FM3200-EN Rev. D.205 BB utomation Products GmbH Process utomation Dransfelder Str. 2 37079 Goettingen Germany Tel: +49 55 905-0 Fax: +49 55 905-777 Sales Service www.abb.com/flow