Instructions Parts List - PDF Free Download

Instructions Parts List 9 LITER (5 GLLON) Ram Mounted Pumps 308026V For use with non heated supply of medium to high viscosity sealants and adhesive materials. Not for use in hazardous locations. Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. See page for 2 model numbers, ratios, and maximum working pressures. Model 237 Shown 06540

Table of ontents List of Models.................................. 2 Warnings...................................... 3 Setup......................................... 7 Operation.................................... Parts........................................ 4 Technical Data................................ 30 Dimensions................................... 33 Graco Standard Warranty...................... 34 Graco Information............................. 34 List of Models Part No. Series Pump Model Displacement Pump Model Ratio Maximum Fluid Working Pressure Maximum Pump ir Input Pressure Maximum Package ir Input Pressure 233 Monark 222790 heck-mate 450 0: 24 bar, 2 MPa (800 psi) 2 bar,.2 MPa (80 psi) 2 bar,.2 MPa (80 psi) 258006 Monark 965084 Severe Duty 5: 62 bar, 6.2 MPa (900 psi) 2 bar,.2 MPa (80 psi) 2 bar,.2 MPa (80 psi) 23 233028 D President 237206 heck-mate 450 20: 248 bar, 25 MPa (3600 psi) 2 bar,.2 MPa (80 psi) 2 bar,.2 MPa (80 psi) 232 Senator 222790 heck-mate 450 34: 28 bar, 28 MPa (4080 psi) 8 bar, 0.8 MPa (20 psi) 0 bar,.0 MPa (50 psi) 2366 Quiet Senator 222790 heck-mate 450 34: 28 bar, 28 MPa (4080 psi) 8 bar, 0.8 MPa (20 psi) 0 bar,.0 MPa (50 psi) 235 233029 ulldog 237450 heck-mate 450 55: 34 bar, 34 MPa (4950 psi) 6.2 bar, 0.6 MPa (90 psi) 0 bar,.0 MPa (50 psi) 2367 Quiet ulldog 222790 heck-mate 450 55: 34 bar, 34 MPa (4950 psi) 6.2 bar, 0.6 MPa (90 psi) 0 bar,.0 MPa (50 psi) 237 234953 Monark 22277 heck-mate 200 23: 285 bar, 29 MPa (440 psi) 2 bar,.2 MPa (80 psi) 2 bar,.2 MPa (80 psi) 238 234954 233030 President 237202 heck-mate 200 46: 37 bar, 32 MPa (4600 psi) 7 bar, 0.7 MPa (00 psi) 0 bar,.0 MPa (50 psi) 2 308026

Symbols Warning Symbol WRNING This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions. aution Symbol UTION This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions. INSTRUTIONS WRNING EQUIPMENT MISUSE HZRD Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury. This equipment is for professional use only. Read all instruction manuals, tags, and labels before operating the equipment. Use the equipment only for its intended purpose. If you are uncertain about usage, call your Graco distributor. Do not alter or modify this equipment. Use only genuine Graco parts and accessories. heck equipment daily. Repair or replace worn or damaged parts immediately. Do not exceed the maximum working pressure stated on the equipment or in the Technical Data for your equipment. Do not exceed the maximum working pressure of the lowest rated component in your system. Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the Technical Data section of all equipment manuals. Read the fluid and solvent manufacturer s warnings. Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose Graco hoses to temperatures above 82 (80F) or below 40 ( 40F). Wear hearing protection when operating this equipment. omply with all applicable local, state, and national fire, electrical, and safety regulations. 308026 3

SKIN INJETION HZRD WRNING Spray from the spray gun/dispense valve, leaks or ruptured components can inject fluid into your body and cause extremely serious injury, including the need for amputation. Fluid splashed in the eyes or on the skin can also cause serious injury. Fluid injected into the skin might look like just a cut, but it is a serious injury. Get immediate surgical treatment. Do not point the gun/valve at anyone or at any part of the body. Do not put your hand or fingers over the spray tip/nozzle. Do not stop or deflect leaks with your hand, body, glove or rag. Do not blow back fluid; this is not an air spray system. lways have the tip guard and the trigger guard on the gun when spraying. heck the gun diffuser operation weekly. Refer to the gun manual. e sure the gun/valve trigger safety operates before spraying. Lock the gun/valve trigger safety when you stop spraying. Follow the Pressure Relief Procedure on page if the spray tip/nozzle clogs and before cleaning, checking or servicing the equipment. Tighten all fluid connections before operating the equipment. heck the hoses, tubes, and couplings daily. Replace worn or damaged parts immediately. Do not repair high pressure couplings; you must replace the entire hose. Fluid hoses must have spring guards on both ends, to help protect them from rupture caused by kinks or bends near the couplings. MOVING PRTS HZRD Moving parts, such as the priming piston and wiper plate, can pinch or amputate your fingers. Keep clear of all moving parts when starting or operating the pump. Keep hands and fingers away from the priming piston during operation and whenever the pump is charged with air. Keep your hands away from the wiper plate and the lip of the pail while the ram is operating. efore servicing the equipment, follow the Pressure Relief Procedure on page to prevent the equipment from starting unexpectedly. 4 308026

FIRE ND EXPLOSION HZRD WRNING Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result in a fire or explosion and serious injury. Ground the equipment and the object being sprayed. Refer to Grounding on page 7. If there is any static sparking or you feel an electric shock while using this equipment, stop spraying/dispensing immediately. Do not use the equipment until you identify and correct the problem. Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid being sprayed/dispensed. Keep the spray/dispense area free of debris, including solvent, rags, and gasoline. Electrically disconnect all equipment in the spray/dispense area. Extinguish all open flames or pilot lights in the spray/dispense area. Do not smoke in the spray/dispense area. Do not turn on or off any light switch in the spray/dispense area while operating or if fumes are present. Do not operate a gasoline engine in the spray/dispense area. Keep a fire extinguisher in the work area. TOXI FLUID HZRD Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin, inhaled, or swallowed. Know the specific hazards of the fluid you are using. Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local, state and national guidelines. lways wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and solvent manufacturer. 308026 5

6 308026 Notes

Grounding WRNING FIRE ND EXPLOSION HZRD efore operating the pump, ground the system as explained below. lso read the section FIRE ND EXPLOSION HZRD on page 5. Setup 7. Solvent pails used when flushing: follow your local code. Use only metal pails, which are conductive, placed on a grounded surface. Do not place the pail on a nonconductive surface, such as paper or cardboard, which interrupts the grounding continuity. 8. To maintain grounding continuity when flushing or relieving pressure, hold a metal part of the spray gun/dispense valve firmly to the side of a grounded metal pail, then trigger the gun/valve.. Pump: use the ground wire and clamp (supplied). See Fig.. Loosen the grounding lug locknut (W) and washer (X). Insert one end of the ground wire (Y) into the slot in lug (Z) and tighten the locknut securely. onnect the other end of the wire to a true earth ground. Y W X Z Location Position the ram so the air regulators for the pump and the ram will be easily accessible. Ensure that there is sufficient overhead clearance when the ram is fully raised. Refer to Dimensions on page 33. Using the holes in the ram base as a guide, drill four holes for 3 mm (/2 in.) anchors. heck that the ram base is level in all directions. If necessary, level the base using metal shims. Secure the base to the floor using 3 mm (/2 in.) anchors which are long enough to prevent the ram from tipping. NOTE: To convert Model 206450 Ram so it can be used with a heck-mate Pump, order Ram Extension Kit 223889. See page 0 for instructions. Fig. 0864 2. ir and fluid hoses: use only electrically conductive hoses. 3. ir compressor: follow manufacturer s recommendations. 4. Spray gun/dispense valve: ground through connection to a properly grounded fluid hose and pump. 5. Fluid supply container: follow your local code. 6. Object being sprayed: follow your local code. omponents and ccessories NOTE: Reference numbers and letters in parentheses in the text refer to the callouts in the figures and the parts drawing. NOTE: lways use Genuine Graco Parts and ccessories, available from your Graco distributor. Refer to the Product Data Sheet, Form No. 305545 for heck- Mate 200 Pumps and Form No. 305546 for heck- Mate 450 Pumps. If you supply your own accessories, be sure they are adequately sized and pressure rated for your system. Fig. 2 is only a guide for selecting and installing system components and accessories. ontact your Graco distributor for assistance in designing a system to suit your particular needs. 308026 7

Setup omponents and ccessories (continued) Refer to Fig. 2. WRNING red-handled main air bleed valve (V), pump air bleed valve (G), and fluid drain valve (L) are required. These accessories help reduce the risk of serious injury, including fluid injection and splashing of fluid in the eyes or on the skin, and injury from moving parts if you are adjusting or repairing the pump. The red-handled main air bleed valve (V, supplied with some pumps) shuts off and relieves the air to the pump and ram. Order Part No. 3269 for Monark and President Pumps, or 328 for Senator and ulldog pumps. The ram will hold pressure if the ram director valve (U) is in the horizontal (neutral) position. To relieve air pressure in the ram, close the red-handled bleed valve (V) and move the director valve (U) to DOWN. The ram will slowly drop. The pump air regulator (H) controls pump speed and outlet pressure by adjusting the air pressure to the pump. Locate the regulator close to the pump, but upstream from the pump air bleed valve (G). The air manifold (D) has a swivel air inlet. It mounts to the ram, and provides ports for connecting lines to air-powered accessories. n air line filter (J) removes harmful dirt and moisture from the compressed air supply. second air bleed valve (K) isolates the air line accessories for servicing. Locate upstream from all other air line accessories. The ram air regulator (T) controls the air pressure to the ram. The ram director valve (U) controls the raising and lowering of the ram. The air release valve (X) opens and closes the flow of air to assist raising the wiper plate () out of an empty pail. The pump air bleed valve (G, supplied) relieves air trapped between it and the pump after the air is shut off. Trapped air can cause the pump to cycle unexpectedly. Locate the valve close to the pump. The fluid drain valve (L) assists in relieving fluid pressure in the displacement pump, hose, and gun. Triggering the gun to relieve pressure may not be sufficient. Order Part No. 20658 (3/8 npt). ir Line The red handled main air bleed valve (V) is required in your system to shut off the air supply to the pump and ram (see the WRNING above). When closed, the valve will bleed off all air in the ram and pump, and the ram will slowly drop. e sure the valve is easily accessible from the pump, and is located upstream from the air manifold (D). The pump air bleed valve (G) is required in your system to relieve air trapped between it and the air motor when the valve is closed (see the WRNING above). e sure the valve is easily accessible from the pump, and is located downstream from the pump air regulator (H). The air pressure relief valve (Q) limits air pressure to the pump, to prevent overpressurization. Fluid Line Install the following accessories in the locations shown in Fig. 2, using adapters as necessary: fluid drain valve (L) is required in your system to relieve fluid pressure in the hose and gun/valve (see the WRNING at left). Screw the drain valve into the open branch of a tee mounted in the fluid line. Install the drain valve pointing down, but so the handle will point up when opened. fluid regulator (M) controls fluid pressure to the gun/valve, and dampens pressure surges. gun or valve (N) dispenses the fluid. The gun shown in Fig. 2 is a dispensing gun for highly viscous fluids. gun swivel (P) allows freer gun/valve movement. ir and Fluid Hoses e sure all air hoses (S) and fluid hoses (R) are properly sized and pressure-rated for your system. Use only electrically conductive hoses. Fluid hoses must have spring guards on both ends. Use of a short whip hose and a swivel (P) between the main fluid hose and the gun/valve (N) allows freer gun/valve movement. 8 308026

Setup MIN IR LINE J K S W D V H E Q Y G F M S KEY Pump 9 Liter (5 Gallon) ir-powered Ram Wiper Plate D ir Manifold E Pump Runaway Valve (location shown) F ir Line Lubricator (location shown) G Pump leed-type ir Valve (required, for pump) H Pump ir Regulator J ir Line Filter K leed-type Master ir Valve (for accessories) L Fluid Drain Valve (required) M Fluid Pressure Regulator N irless Spray Gun or Dispensing Valve P Gun/Valve Swivel Q ir Pressure Relief Valve R Electrically onductive Fluid Supply Hose S Electrically onductive ir Supply Hose T Ram ir Regulator U Ram Director Valve V Red Handled Main ir leed Valve W ir LIne Drain Valve X ir Release Valve Y Ground Wire (required, see page 7 for installation instructions) Z Electrically onductive Fluid Whip Hose X R T N U L P Z 06538 Fig. 2 308026 9

Setup Ram Extension Kit 223889 Order Ram Extension Kit 223889 to use a heck-mate Pump on a Model 206450 Ram. The kit extends the height of the ram and also includes mounting hardware to attach the pump.. Remove the top nut () and lockwasher () from the ram (). Lift off the pump mounting bracket (). Refer to Fig. 3. 2. Install the 8450 Rod (DD) onto the ram shaft (EE), using the 0744 Screw (FF), and 003 Nut (HH). 3. Reinstall the mounting bracket () and secure with the lockwasher () and top nut (). 4. Mount the pump () onto the ram (), using the applicable parts from the kit. Refer to the applicable parts drawing for your pump to determine the correct mounting parts (marked with an asterisk *). Wiper Plate Shield Kit 223689 Wiper Plate Shield Kit 223689 is available to cover the fluid side of the 9 liter (5 gallon) wiper plate, to keep it clean. The kit includes ten disposable polyethylene shields. The shields may be reused, if desired, by removing excess material with a squeegee. DD FF EE HH To use, place one shield on the surface of the fluid before the wiper plate enters the pail. The shield will adhere to the plate as the plate moves downward, preventing fluid from directly contacting the plate. Fig. 3 05684 0 308026

Operation Pressure Relief Procedure WRNING SKIN INJETION HZRD The system pressure must be manually relieved to prevent the system from starting or spraying accidentally. Fluid under high pressure can be injected through the skin and cause serious injury. To reduce the risk of an injury from injection, splashing fluid, or moving parts, follow the Pressure Relief Procedure whenever you: are instructed to relieve the pressure, stop spraying/dispensing, check or service any of the system equipment, or install or clean the spray tip/nozzle.. Lock the gun/valve trigger safety. 2. lose the pump air bleed valve (G, required in your system). 3. Shut off the red-handled main air bleed valve (V, required in your system). Set the ram director valve (U) to DOWN. The ram will slowly drop. 4. Unlock the gun/valve trigger safety. 5. Hold a metal part of the gun/valve firmly to the side of a grounded metal pail, and trigger the gun/valve to relieve pressure. 6. Lock the gun/valve trigger safety. 7. Open the drain valve (required in your system) and/or the pump bleeder valve (JJ), having a container ready to catch the drainage. See Fig. 4. 8. Leave the drain valve open until you are ready to spray again. If you suspect that the spray tip/nozzle or hose is completely clogged, or that pressure has not been fully relieved after following the steps above, very slowly loosen the tip guard retaining nut or hose end coupling and relieve pressure gradually, then loosen completely. Now clear the tip/nozzle or hose. Starting and djusting the Ram. Refer to Fig. 4. lose all air regulators and air valves. 2. Open the red-handled main air bleed valve (V) and set the ram air regulator (T) to 2.8 bar, 0.28 MPa (40 psi). Pull up on the director valve (U) handle so the arrow points to UP, and let the ram rise to its full height. 3. Set a full 9 liter (5 gal.) pail of fluid on the ram base, slide it back against the ram tube and supports, and center it under the wiper plate (). To prevent air from being trapped under the wiper plate, scoop fluid from the center of the pail to the sides, to make the surface concave. WRNING MOVING PRTS HZRD Moving parts can pinch or amputate your fingers. When the pump is operating and when raising or lowering the ram, keep your fingers and hands away from the pump intake, wiper plate, and lip of the fluid container. 4. With your hands away from the pail and the wiper plate, push down on the director valve handle so the arrow points to DOWN, and lower the ram until the wiper plate rests on the lip of the pail. Move the director valve handle to the horizontal position (neutral). 5. djust the pail to be sure it is aligned with the wiper plate, and remove the vent handle (KK) from the wiper plate () to open the vent hole (LL). 6. Set the director valve to DOWN and continue to lower the ram until fluid appears at the wiper plate vent hole (LL). Set the director valve to neutral, reinstall the vent handle and tighten securely. See Fig. 4. 308026

Operation Starting and djusting the Pump. e sure the pump air regulator (H) is closed. Then set the ram air regulator (T) to about 2. bar, 0.2 MPa (30 psi). Set the director valve (U) to DOWN. See Fig. 4. 2. Start the pump as explained in the separate pump instruction manual. 3. Keep the director valve (U) set to DOWN while the pump is operating. NOTE: djust the air pressure to the ram as needed, but do not increase it to a level where fluid is forced past the wiper plate (). hanging Fluid Pails WRNING MOVING PRTS HZRD Moving parts can pinch or amputate your fingers. When the pump is operating and when raising or lowering the ram, keep your fingers and hands away from the pump intake, wiper plate, and lip of the fluid container. To reduce risk of injury or damage to equipment, take care when adjusting air release valve pressure. Too much pressure can cause the wiper plate to rise very quickly or burst the pail. Too little pressure can cause the ram to lift the entire pail from the ground. When the pail is empty, follow this procedure to load a new pail of material.. Stop the pump () by closing the pump air bleed valve (G). 2. efore raising the wiper plate, locate the pushbutton on the air release valve (X). 3. Raise the wiper plate out of the pail. a. Set the ram air regulator (T) to 0.07 to 0.0 MPa (0.7.0 bar) (0 5 psi). b. Set the director valve (U) to UP to raise the wiper plate. t the same time, carefully equalize pressure in the pail by operating the air release valve (X) open and closed. 4. Raise the wiper plate until it is completely out of the pail. 5. Remove the empty pail. 6. Inspect the wiper plate and, if necessary, remove any remaining material or material build-up. 7. Place the full pail on the ram base. 8. Lower the ram and adjust the position of the pail relative to the wiper plate (), as explained under Starting and djusting the Ram on page. Shutdown and are of the Pump WRNING To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page.. Relieve the pressure. 2. Follow the pump shutdown instructions in your separate pump manual. 2 308026

Operation KEY G Pump Ram Wiper Plate Pump ir leed Valve (required, for pump) H T U V Pump ir Regulator Ram ir Regulator Ram Director Valve Red-Handled Main ir leed Valve (required, for pump and ram) X ir Release Valve JJ Pump leeder Valve KK Wiper Plate Vent Handle LL Vent Hole T V U G H X JJ (not in view) KK LL 06539 Fig. 4 308026 3

Parts Part No. 233, Series 0: Ratio Monark Pump, with heck-mate 450 Severe-Duty arbon Steel Displacement Pump Part of the ram (item 5). For this application, some parts are reconfigured as shown. (Ref) 2 29 35 28 22 29 36 37 3 23 27 73 43 24 44 26 9 45 46 5 6 38 6 (Ref) 4 74 06536 4 308026

Parts Part No. 233, Series 0: Ratio Monark Pump, with heck-mate 450 Severe-Duty arbon Steel Displacement Pump Ref. No. Part No. Description Qty. 222770 0: RTIO MONRK PUMP See manual 30807 4 22282 WIPER PLTE SSY; See manual 308049 5 237636 RM, pail, 9 liter (5 gal.); See manual 306838 6 TUE, round; nylon; /4 in. (6.3 mm) OD; 24 in. (60 mm) long; purchase locally 207348 HOSE, air; neoprene; /4 in. (6.3 mm) ID; coupled /4 npt x /8 npt (mbe); 4 ft (.3 m) long 3 56823 UNION, swivel; /4 npt(m) x /4 npsm(f) 7 223689 SHIELD, wiper plate; package of 0; not shown 8 206994 THROT SEL LIQUID; pint (0.5 liter); not shown 9 59239 NIPPLE, pipe; 3/8 x /2 npt 2 62376 MNIFOLD, air, swivel; /2 npt(m) x /2 npt(f) swivel; three /8 npt(f) ports 22 00960 GUGE, air pressure, pump; 0 4 bar, 0.4 MPa (0 200 psi) Ref. No. Part No. Description Qty. 23 87357 ELOW, street, 90; /4 npt (m x f) 24 0742 VLVE, bleed-type; /2 npt (m x f) 26 55470 UNION, adapter; /2 npt(m) x /2 npsm(f) swivel 27 04266 IR REGULTOR See manual 30867 28 00509 PLUG, pipe; /4 npt 29 0039 PLUG, pipe, headless; /8 npt 3 35 5849 NIPPLE; /2 npt 36 3269 IR VLVE, bleed-type; red-handled; /2 npt (m x f) 37 55865 UNION, adapter, swivel; /2 npt(f) x /2 npsm(f) 38 237569 GROUND WIRE ND LMP 43 5697 NIPPLE; /4 npt 44 04984 TEE; /4 npt(f) 45 3286 VLVE, safety; /4 npt(m); 0 bar,.0 MPa (50 psi) 46 3208 FITTING, tube; /8 npt(m) x /4 in. (6.3 mm) OD tube 73 6070 ELOW, street, 90; /8 npt (m x f) 74 4320 FITTING, tube; /8 npt(f) x /4 in. (6.3 mm) OD tube 308026 5

Parts Part No. 258006, Series 5: Ratio Monark Pump, with Severe-Duty arbon Steel Displacement Pump 48 22 23 35 3 20 23 22 36 3 9, 30 6 46 8 49 47 2 5 39 37 43 ti6a 6 308026

Parts Part No. 258006, Series 5: Ratio Monark Pump, with Severe-Duty arbon Steel Displacement Pump Ref. No. Part No. Description Qty. 2 2005 HOSE, coupled 6020 3 09477 SREW, cap, hex hd, sst 2 6 000 SREW, cap, hex hd 4 7 0033 WSHER, lock 4 9 626253 DPTER, 0: President / heck Mate ram plate 5 0566 NUT, lock 3 6 0946 PIN, cotter, sst 2 8 05423 TUE, nylon 2 20 58979 NIPPLE, long 22 6262 UNION, swivel 23 55665 DPTER 30 6072 O RING 3 24848 LURITOR, air line 35 205997 MOTOR, air, Monark; See manual 307043 36 3208 FITTING, tube 37 206450 RM, induction, 5 gal 39 222909 PLTE, wiper, 5 gal, sst; See manual 308049 43 965084 PUMP, displacement 0: cup packed 46 624264 ROD, connecting 5: 5 gal ram 47 624506 ROD, tie 5: Monark 5 gal ram 3 48 8607 PLTE, adapter 49 237569 WIRE, assy, 25 ft, gnd 308026 7

Part No. 23, Series D Part No. 233028, Series (No Ram Plate) 20: Ratio President Pump, with heck-mate 450 Severe-Duty arbon Steel Displacement Pump Parts Part of the ram (item 5). For this application, some parts are reconfigured as shown. (Ref) 2 29 35 22 23 29 36 28 37 73 3 43 24 27 26 35 44 38 46 5 45 6 6 (Ref) 4 74 06537 8 308026

Part No. 23, Series D Part No. 233028, Series (No Ram Plate) 20: Ratio President Pump, with heck-mate 450 Severe-Duty arbon Steel Displacement Pump Parts Ref. No. Part No. Description Qty. 237207 20: RTIO PRESIDENT PUMP See manual 30807 4 22282 WIPER PLTE SSY; See manual 308049 5 237636 RM, pail, 9 liter (5 gal.); See manual 306838 6 TUE, round; nylon; /4 in. (6.3 mm) OD; 24 in. (60 mm) long; purchase locally 207348 HOSE, air; neoprene; /4 in. (6.3 mm) ID; coupled /4 npt x /8 npt (mbe); 4 ft (.3 m) long 3 56823 UNION, swivel; /4 npt(m) x /4 npsm(f) 7 223689 SHIELD, wiper plate; package of 0; not shown 8 206994 THROT SEL LIQUID; pint (0.5 liter); not shown 2 62376 MNIFOLD, air, swivel; /2 npt(m) x /2 npt(f) swivel; three /8 npt(f) ports 22 00960 GUGE, air pressure, pump; 0 4 bar, 0.4 MPa (0 200 psi) 23 87357 ELOW, street, 90; /4 npt (m x f) Ref. No. Part No. Description Qty. 24 0742 VLVE, bleed-type; /2 npt (m x f) 26 55470 UNION, adapter; /2 npt(m) x /2 npsm(f) swivel 27 04266 IR REGULTOR See manual 30867 28 00509 PLUG, pipe; /4 npt 29 0039 PLUG, pipe, headless; /8 npt 3 35 5849 NIPPLE; /2 npt 2 36 3269 IR VLVE, bleed-type; red-handled; /2 npt (m x f) 37 55865 UNION, adapter, swivel; /2 npt(f) x /2 npsm(f) 38 237569 GROUND WIRE ND LMP 43 5697 NIPPLE; /4 npt 44 04984 TEE; /4 npt(f) 45 3286 VLVE, safety; /4 npt(m); 0 bar,.0 MPa (50 psi) 46 3208 FITTING, tube; /8 npt(m) x /4 in. (6.3 mm) OD tube 73 6070 ELOW, street, 90; /8 npt (m x f) 74 4320 FITTING, tube; /8 npt(f) x /4 in. (6.3 mm) OD tube Not included with Model 233028. 308026 9

Parts Part No. 232, Series 34: Ratio Senator Pump, with heck-mate 450 Severe-Duty arbon Steel Displacement Pump D 4 D 4 (Ref) 30 45 22 27 24 28 38 75 23 2 42 4 2* 3* 46 6 6 (Ref) 74 5 4 05687D 20 308026

Parts Part No. 232, Series 34: Ratio Senator Pump, with heck-mate 450 Severe-Duty arbon Steel Displacement Pump Ref. No. Part No. Description Qty. 222769 34: RTIO SENTOR PUMP See manual 30807 2* 00468 PSREW, hex hd; 3/8 6 unc 2a x 2 in. (50.8 mm) long 4 3* 0033 LOKWSHER; 3/8 in. (9.5 mm) 4 4 22282 WIPER PLTE SSY; See manual 308049 5 22278 RM, pail, 9 liter (5 gal.); See manual 306838 6 TUE, round; nylon; /4 in. (6.3 mm) OD; 24 in. (60 mm) long; purchase locally 238753 HOSE, air; neoprene; /4 in. (6.3 mm) ID; coupled /4 npt (x2); 3.2 ft ( m) long 4 003 NUT, hex; 3/8 6 unc 2b 7 223689 SHIELD, wiper plate; package of 0; not shown 8 206994 THROT SEL LIQUID; pint (0.5 liter); not shown 2 206205 MNIFOLD, air, swivel; /2 npt(m) x 3/4 npsm(f) swivel; one /4 npt(f) and one /8 npt(f) port 22 00960 GUGE, air pressure, pump; 0 4 bar, 0.4 MPa (0 200 psi) Ref. No. Part No. Description Qty. 23 00840 ELOW, street, 90; /4 npt (m x f) 24 0742 VLVE, bleed-type; /2 npt (m x f) 27 20697 IR REGULTOR See manual 30868 28 00509 PLUG, pipe; /4 npt 2 30 8096 MNIFOLD, adapter; 3/4 npt(m) x 3/4 npt(f) 38 237569 GROUND WIRE ND LMP 4 24952 HOSE, air; buna-n; 3/4 in. (9 mm) ID; coupled 3/4 npt (x2);.3 ft (0.4 m) long 42 00322 LOKWSHER; 7/6 in. ( mm) 2 45 4003 VLVE, safety; /4 npt(m); 9 bar, 0.9 MPa (30 psi) 46 3208 FITTING, tube; /8 npt(m) x /4 in. (6.3 mm) OD tube 74 4320 FITTING, tube; /8 npt(f) x /4 in. (6.3 mm) OD tube 75 60327 UNION, adapter; 3/4 npt(m) x 3/4 npsm(f) swivel * These parts are included in Ram Extension Kit 223889, which is part of the ram (item 5). 308026 2

Part No. 235, Series Part No. 233029, Series (No Ram Plate) 55: Ratio ulldog Pump, with heck-mate 450 Severe-Duty arbon Steel Displacement Pump Parts Part of the ram (item 5). For this application, some parts are reconfigured as shown. 4 45 D 38 24 D 22 27 28 23 3 42 4 2 30 46 6 5 6 (Ref) 74 4 05688 22 308026

Part No. 235, Series Part No. 233029, Series (No Ram Plate) 55: Ratio ulldog Pump, with heck-mate 450 Severe-Duty arbon Steel Displacement Pump Parts Ref. No. Part No. Description Qty. 237208 55: RTIO ULLDOG PUMP See manual 30807 4 22282 WIPER PLTE SSY; See manual 308049 5 23756 RM, pail, 9 liter (5 gal.); See manual 306838 6 TUE, round; nylon; /4 in. (6.3 mm) OD; 24 in. (60 mm) long; purchase locally 238753 HOSE, air; neoprene; /4 in. (6.3 mm) ID; coupled /4 npt (x2); 3.2 ft ( m) long 3 5554 UNION, swivel, 90; /4 npt(m) x /4 npsm(f) 4 003 NUT, hex; 3/8 6 unc 2b 7 223689 SHIELD, wiper plate; package of 0; not shown 8 206994 THROT SEL LIQUID; pint (0.5 liter); not shown 2 206205 MNIFOLD, air, swivel; /2 npt(m) x 3/4 npsm(f) swivel; one /4 npt(f) and one /8 npt(f) port Ref. No. Part No. Description Qty. 22 00960 GUGE, air pressure, pump; 0 4 bar, 0.4 MPa (0 200 psi) 23 00840 ELOW, street, 90; /4 npt (m x f) 24 0742 VLVE, bleed-type; /2 npt (m x f) 27 20697 IR REGULTOR See manual 30868 28 00509 PLUG, pipe; /4 npt 2 30 8096 MNIFOLD, adapter; 3/4 npt(m) x 3/4 npt(f) 38 237569 GROUND WIRE ND LMP 4 238033 HOSE, air; buna-n; 3/4 in. (9 mm) ID; coupled 3/4 npt(m) x /2 npt(m);.8 ft (0.56 m) long 42 0033 LOKWSHER; 3/8 in. (9.5 mm) 2 45 03347 VLVE, safety; /4 npt(m); 6.9 bar, 0.69 MPa (00 psi) 46 3208 FITTING, tube; /8 npt(m) x /4 in. (6.3 mm) OD tube 74 4320 FITTING, tube; /8 npt(f) x /4 in. (6.3 mm) OD tube Not included with Model 233029. 308026 23

Part No. 2366, Series 34: Ratio Quiet Senator Pump, with heck-mate 450 Severe-Duty arbon Steel Displacement Pump Part No. 2367, Series 55: Ratio Quiet ulldog Pump, with heck-mate 450 Severe-Duty arbon Steel Displacement Pump Parts Ref. No. Part No. Description Qty. 224660 34: RTIO QUIET SENTOR PUMP Used on Model 2366 only See manual 30807 22283 55: RTIO QUIET ULLDOG PUMP Used on Model 2367 only See manual 30807 2* 00468 PSREW, hex hd; 3/8 6 unc 2a x 2 in. (50.8 mm) long 4 3* 0033 LOKWSHER; 3/8 in. (9.5 mm) 4 4 22282 WIPER PLTE SSY; See manual 308049 5 22278 RM, pail, 9 liter (5 gal.); See manual 306838 6 TUE, round; nylon; /4 in. (6.3 mm) OD; 24 in. (60 mm) long; purchase locally 238753 HOSE, air; neoprene; /4 in. (6.3 mm) ID; coupled /4 npt (x2); 3.2 ft ( m) long 7 223689 SHIELD, wiper plate; package of 0; not shown 8 206994 THROT SEL LIQUID; pint (0.5 liter); not shown Ref. No. Part No. Description Qty. 20 20572 IR REGULTION KIT See manual 30868 30 8096 MNIFOLD, adapter; 3/4 npt(m) x 3/4 npt(f) 35 5729 NIPPLE; 3/4 npt 36 328 IR VLVE, bleed-type; red-handled; 3/4 npt (m x f) 37 5672 UNION, adapter, swivel; 3/4 npt(f) x 3/4 npsm(f) 38 237569 GROUND WIRE ND LMP 45 4003 VLVE, safety; /4 npt(m); 9 bar, 0.9 MPa (30 psi) Used on Model 2366 only 03347 VLVE, safety; /4 npt(m); 6.9 bar, 0.69 MPa (00 psi) Used on Model 2367 only 46 3208 FITTING, tube; /8 npt(m) x /4 in. (6.3 mm) OD tube 74 4320 FITTING, tube; /8 npt(f) x /4 in. (6.3 mm) OD tube * These parts are included in Ram Extension Kit 223889, which is part of the ram (item 5). 308026 25

Parts Part No. 237, Series Part No. 234953, Series 23: Ratio Monark Pump, with heck-mate 200 Severe-Duty arbon Steel Displacement Pump Part of the ram (item 5). For this application, some parts are reconfigured as shown. 3 22 23 (Ref) 29 2 29 35 24 27 28 36 37 73 43 26 9 44 46 45 5 6 38 6 (Ref) 74 4 26 308026

Parts Part No. 237, Series Part No. 234953, Series 23: Ratio Monark Pump, with heck-mate 200 Severe-Duty arbon Steel Displacement Pump Ref. No. Part No. Description Qty. 222782 23: RTIO MONRK PUMP See manual 308080 4 22282 WIPER PLTE SSY; (237 only) See manual 308049 23556 WIPER PLTE SSY; (234953 only) See manual 308049 5 237636 RM, pail, 9 liter (5 gal.); See manual 306838 6 TUE, round; nylon; /4 in. (6.3 mm) OD; 24 in. (60 mm) long; purchase locally 207348 HOSE, air; neoprene; /4 in. (6.3 mm) ID; coupled /4 npt x /8 npt (mbe); 4 ft (.3 m) long 3 56823 UNION, swivel; /4 npt(m) x /4 npsm(f) 7 223689 SHIELD, wiper plate; package of 0; not shown 8 206994 THROT SEL LIQUID; pint (0.5 liter); not shown 9 59239 NIPPLE, pipe; 3/8 x /2 npt 2 62376 MNIFOLD, air, swivel; /2 npt(m) x /2 npt(f) swivel; three /8 npt(f) ports 22 00960 GUGE, air pressure, pump; 0 4 bar, 0.4 MPa (0 200 psi) Ref. No. Part No. Description Qty. 23 87357 ELOW, street, 90; /4 npt (m x f) 24 0742 VLVE, bleed-type; /2 npt (m x f) 26 55470 UNION, adapter; /2 npt(m) x /2 npsm(f) swivel 27 04266 IR REGULTOR See manual 30867 28 00509 PLUG, pipe; /4 npt 29 0039 PLUG, pipe, headless; /8 npt 3 35 5849 NIPPLE; /2 npt 36 3269 IR VLVE, bleed-type; red-handled; /2 npt (m x f) 37 55865 UNION, adapter, swivel; /2 npt(f) x /2 npsm(f) 38 237569 GROUND WIRE ND LMP 43 5697 NIPPLE; /4 npt 44 04984 TEE; /4 npt(f) 45 3286 VLVE, safety; /4 npt(m); 0 bar,.0 MPa (50 psi) 46 3208 FITTING, tube; /8 npt(m) x /4 in. (6.3 mm) OD tube 73 6070 ELOW, street, 90; /8 npt (m x f) 74 4320 FITTING, tube; /8 npt(f) x /4 in. (6.3 mm) OD tube 308026 27

Part No. 238, Series Part No. 234954, Series Part No. 233030, Series (No Ram Plate) 46: Ratio President Pump, with heck-mate 200 Severe-Duty arbon Steel Displacement Pump Parts Part of the ram (item 5). For this application, some parts are reconfigured as shown. (Ref) 29 2 29 35 28 22 36 23 37 3 45 30 24 27 26 35 46 5 6 38 6 (Ref) 4 74 28 308026

Part No. 238, Series Part No. 234954, Series Part No. 233030, Series (No Ram Plate) 46: Ratio President Pump, with heck-mate 200 Severe-Duty arbon Steel Displacement Pump Parts Ref. No. Part No. Description Qty. 237205 46: RTIO PRESIDENT PUMP See manual 308080 4 22282 WIPER PLTE SSY; (238 only) See manual 308049 23556 WIPER PLTE SSY; (234954 only) See manual 308049 5 237636 RM, pail, 9 liter (5 gal.); See manual 306838 6 TUE, round; nylon; /4 in. (6.3 mm) OD; 24 in. (60 mm) long; purchase locally 207348 HOSE, air; neoprene; /4 in. (6.3 mm) ID; coupled /4 npt x /8 npt (mbe); 4 ft (.3 m) long 3 5554 UNION, swivel, 90; /4 npt(m) x /4 npsm(f) 7 223689 SHIELD, wiper plate; package of 0; not shown 8 206994 THROT SEL LIQUID; pint (0.5 liter); not shown 2 62376 MNIFOLD, air, swivel; /2 npt(m) x /2 npt(f) swivel; three /8 npt(f) ports 22 00960 GUGE, air pressure, pump; 0 4 bar, 0.4 MPa (0 200 psi) Ref. No. Part No. Description Qty. 23 00840 ELOW, street, 90; /4 npt (m x f) 24 0225 VLVE, bleed-type; /2 npt (fbe) 26 55470 UNION, adapter; /2 npt(m) x /2 npsm(f) swivel 27 04266 IR REGULTOR See manual 30867 28 0072 PLUG, pipe, headless; /4 npt 29 04765 PLUG, pipe, headless; /8 npt 3 30 9550 NIPPLE, manifold; /2 npt (mbe) x /4 npt(f) manifold port 35 5849 NIPPLE; /2 npt 2 36 3269 IR VLVE, bleed-type; red-handled; /2 npt (m x f) 37 55865 UNION, adapter, swivel; /2 npt(f) x /2 npsm(f) 38 237569 GROUND WIRE ND LMP 45 3498 VLVE, safety; /4 npt(m); 7.6 bar, 0.76 MPa (0 psi) 46 3208 FITTING, tube; /8 npt(m) x /4 in. (6.3 mm) OD tube 74 4320 FITTING, tube; /8 npt(f) x /4 in. (6.3 mm) OD tube Not included with 233030. 308026 29

Technical Data Part No. Pump Model Displacement Pump Model Ratio Maximum Fluid Working Pressure Maximum Pump ir Input Pressure Maximum Package ir Input Pressure 233 Monark 222790 heck-mate 450 0: 24 bar, 2 MPa (800 psi) 2 bar,.2 MPa (80 psi) 2 bar,.2 MPa (80 psi) 258006 Monark 965084 Severe Duty 5: 62 bar, 6.2 MPa (900psi) 2 bar,.2 MPa (80 psi) 2 bar,.2 MPa (80 psi) 23 233028 President 237206 heck-mate 450 20: 248 bar, 25 MPa (3600 psi) 2 bar,.2 MPa (80 psi) 2 bar,.2 MPa (80 psi) 232 Senator 222790 heck-mate 450 34: 28 bar, 28 MPa (4080 psi) 8 bar, 0.8 MPa (20 psi) 0 bar,.0 MPa (50 psi) 2366 Quiet Senator 222790 heck-mate 450 34: 28 bar, 28 MPa (4080 psi) 8 bar, 0.8 MPa (20 psi) 0 bar,.0 MPa (50 psi) 235 233029 ulldog 237450 heck-mate 450 55: 34 bar, 34 MPa (4950 psi) 6.2 bar, 0.6 MPa (90 psi) 0 bar,.0 MPa (50 psi) 2367 Quiet ulldog 222790 heck-mate 450 55: 34 bar, 34 MPa (4950 psi) 6.2 bar, 0.6 MPa (90 psi) 0 bar,.0 MPa (50 psi) 237 234953 Monark 22277 heck-mate 200 23: 285 bar, 29 MPa (440 psi) 2 bar,.2 MPa (80 psi) 2 bar,.2 MPa (80 psi) 238 234954 President 237202 heck-mate 200 46: 37 bar, 32 MPa (4600 psi) 7 bar, 0.7 MPa (00 psi) 0 bar,.0 MPa (50 psi) 233030 Wetted parts For wetted parts information, refer to your separate component manuals. 30 308026

Technical Data Sound Pressure Levels (da) (measured at meter from unit) Input ir Pressures at 5 cycles per minute ir Motor 40 psi (0.28 MPa, 2.8 bar) 70 psi (0.48 MPa, 4.8 bar) 00 psi (0.7 MPa, 7 bar) Senator 84.3 d() 87.8 d() 9.2 d() Quiet Senator 68.8 d() 72.3 d() 76.6 d() ulldog 82.4 d() 87.3 d() 90.0 d() Quiet ulldog 8.5 d() 83.6 d() 85.8 d() President 73.6 d() 78.3 d() 80.9 d() Monark 73.3 d() 75.9 d() 77.7 d() Sound Power Levels (da) (tested in accordance with ISO 964 2) Input ir Pressures at 5 cycles per minute ir Motor 40 psi (0.28 MPa, 2.8 bar) 70 psi (0.48 MPa, 4.8 bar) 00 psi (0.7 MPa, 7 bar) Senator 9.6 d() 94.6 d() 97.3 d() Quiet Senator 76.8 d() 80. d() 84.3 d() ulldog 9.6 d() 95.9 d() 98. d() Quiet ulldog 90.2 d() 93.5 d() 93.3 d() President 87.4 d() 92. d() 94.6 d() Monark 87.0 d() 89.7 d() 9.4 d() 308026 3

32 308026 Notes

Dimensions 4.2 mm (0.56 in.) Diameter Holes G F E D 06540 Pump Model 23 233028 (Raised) 56 mm (6.46 in.) 233 606 mm (63.23 in.) 232 832 mm (72.3 in.) 2366 832 mm (72.3 in.) 235 828 mm 233029 (7.97 in.) 2367 828 mm (7.97 in.) 237 606 mm 234953 (63.23 in.) 238 56 mm 234954 (6.46 in.) 233030 258006 39 mm (54.75 in.) (Lowered) 39 mm (44.84 in.) 20 mm (47.64 in.) 436 mm (56.54 in.) 436 mm (56.54 in.) 432 mm (56.38 in.) 432 mm (56.38 in.) 85 mm (46.64 in.) 39 mm (44.84 in.) 959 mm (37.75 in) D E F G Weight 279 mm ( in.) 279 mm ( in.) 279 mm ( in.) 279 mm ( in.) 279 mm ( in.) 279 mm ( in.) 279 mm ( in.) 279 mm ( in.) 279 mm ( in.) (4 in.) (4 in.) (4 in.) (4 in.) (4 in.) (4 in.) (4 in.) (4 in.) (4 in.) (4 in.) (4 in.) (4 in.) (4 in.) (4 in.) (4 in.) (4 in.) (4 in.) (4 in.) 432 mm (7 in.) 432 mm (7 in.) 432 mm (7 in.) 432 mm (7 in.) 432 mm (7 in.) 432 mm (7 in.) 432 mm (7 in.) 432 mm (7 in.) 432 mm (7 in.) 546 mm (2.5 in.) 546 mm (2.5 in.) 546 mm (2.5 in.) 546 mm (2.5 in.) 546 mm (2.5 in.) 546 mm (2.5 in.) 546 mm (2.5 in.) 546 mm (2.5 in.) 546 mm (2.5 in.) 00 kg (220 lb) 93 kg (205 lb) 4 kg (250 lb) 4 kg (250 lb) 4 kg (250 lb) 4 kg (250 lb) 9 kg (200 lb) 95 kg (20 lb) 93 kg (205 lb) 308026 33

Graco Standard Warranty Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco s written recommendations. This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco. This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation. THIS WRRNTY IS EXLUSIVE, ND IS IN LIEU OF NY OTHER WRRNTIES, EXPRESS OR IMPLIED, INLUDING UT NOT LIMITED TO WRRNTY OF MERHNTILITY OR WRRNTY OF FITNESS FOR PRTIULR PURPOSE. Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. ny action for breach of warranty must be brought within two (2) years of the date of sale. Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection with accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties. In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise. FOR GRO ND USTOMERS The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en nglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procedures concernées. Graco Information TO PLE N ORDER, contact your Graco distributor, or call one of the following numbers to identify the distributor closest to you: 800 328 02 Toll Free 62 623 692 62 378 3505 Fax ll written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. This manual contains English. MM 308026 Graco Headquarters: Minneapolis International Offices: elgium, hina, Japan, Korea 34 308026 GRO IN. P.O. OX 44 MINNEPOLIS, MN 55440 44 opyright 990, Graco Inc. is registered to I.S. EN ISO 900 www.graco.com Revised 9/2008